Cochin Shipyard Limited Tender
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Contact
Tender Id
2024_CSL_213671_1Bid Award Id
ViewTender No
SR1/0807/GePNIC/ADV270Tender Authority
Cochin Shipyard Limited ViewPurchaser Address
-Website
http://https://cochinshipyard.com/
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Documents
BOQ Items
Pressure and temperature gauges/ indicators (analog/ digital) of mutliple ranges. job Involves : - (a) Supply and renew of pressure and pressure diffrerential sensor (Qty-100)
(b) Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-850nos)
(c) Renewal of thermowell with quick release coupling ( SS316 /CuNI) - 20nos
(d) Renewal of all components i.e SMPS, MCB, JB and HMI (4 set) (e)Renewal of temperature indicators (Digital/Analog) (Qty-30 set)
(f) Renewal of power supply cable of all pressure sensors/indicators and temperature sensors/ indicators of (1X5 core wire, L-5000 mtr)
(g) supply and renewal of limit switches - 8nos
(h)STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.7 SERVICE COST
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Plummer Block RTDs and Indication control panels. (1) Two 24 channel panel with 18 RTD (2) Two 12 Channel panel with 8 RTD. Job Involves : - (a) Supply and Renewal of RTD with signal conversion and transmission unit, Qty-6 nos
(b)Plummer Block RTDs and Indication control panels. (1) Two 24 channel panel with 18 RTD (2) Two 12 Channel panel with 8 RTD - 10 set
(c) Renewal of Power supply cable and continuity checks between each sensor to JB and JB to HMI at EBR (1X5 core wire, L-3000 mtr)
(d) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.9 SERVICE COST
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Temperature Sensors KITY and Indication panels. Specs - 16 channel KITY panel with 50 thermocouple and RTDs .Job Involves : - (a) Supply and Renewal of Thermocouples & IP converters with interfacing module (Qty- 25)
(b) Temperature Sensors KITY and Indication panels. Specs - 16 channel KITY panel with 50 thermocouple and RTDs (Qty- 10)
(c) Supply and Renewal of Power supply Cable between sensor and IP converter and IP converter to PΓ panel/ I/O device (1X5 core wire, L-500 mtr)
(d)Supply and Renewal of all components i.e HMI, SMPS, IP converter,MCB, JB, renew if faulty. (Qty-2set)
(e) Renewal/ manufacturing of old thermocouple pockets view parished.(Qty-20)
(f) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.10 SERVICE COST
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Gear box Temp (CAКT), 36 channel (02) with 72 RTDs Job Involves :- (a) Supply and Renewal of RTD's (Qty- 30)
(b) Calibration Gear box Temp (CAКT), 36 channel (02) with 72 RTDs - 10set
(c) Supply aand Renewal of all components i.e HMI, SMPS, MCB, JB. (Qty-04 each)
(d) Supply and Renewal of Power supply Cable between sensor and P&F converter and P&F converter to HMI (1X5 core wire, L-500 mtr)
(e) Supply and Renewal of P&F converter (Qty- 30)
(f) Supply and renewal of R/I converetr ( 14nos )
(g) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.11 SERVICE COST
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Tachogenerators and RPM indicators of TD auxiliaries (TGs, TDAC, Vertical aux) Job Involves : - (a) Supply and Renewal of Tachogenerator, Matching Module and Voltmewter/ammeter (Qty- 12 each)
(b) Calibration of Tachogenerator, Matching Module and Voltmewter/ammeter (Qty- 40 each)
(c) Supply and renewal of signal amplification and converter module ( 12 set)
(d) Supply and Renewal of Power supply Cable between Tachogenerator and Matching Module, Matching Module to Voltmeter/Ammeter/ PΓ panel/ I/O device (1X5 core wire, L-500 mtr)
(e) Supply and renewal of analog / digital indicators with signal conversion unit .- 4nos
(f) ) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.12 SERVICE COST
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KД-140 Indicators with MИД sensor for pressure,Rpm and Tank level . Job Involves : - (a) Supply and Renewal of KD-140 Indicator and MID sensor (Qty- 15 each)
(b) Calibration of KD-140 Indicator and MID sensor (Qty- 100 each)
(c) Supply and renewal of analog indicators with signal conversion unit - 8 nos
(d) Supply and Renewal of Power supply Cable between KD-140 and MID sensor (1X5 core wire, L-500 mtr)
(e) Supply and renewal of signal interfacing card modules - 8 nos
(f) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.13 SERVICE COST
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Auma drive and controllers . Job involves : - (a) Calibration of AUMA drive and controllers - 50nos
(b) Supply and renewal of Auma drive with controller - 16nos
(c) Supply and renewal of power supply cable between auma drive and controller to panels (1X5 core wire, L-300 mtr)
(d) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.14 SERVICE COST
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Pressure and pressure differential transmitters Job Involves : - (a) Supply and renewal of pressure and pressure diffrerential sensor (Qty-40)
(b) Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-100)
(d) Renewal of power supply cable of all pressure sensors (1X5 core wire, L500 mtr)
(e) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.15 SERVICE COST
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Water level Senors for Boiler steam drums (Honeywell/ Valcom) Job Involves : - (a) Renewal of Water level sensor along with data acquisition card , signal converter , five way manifolds , tubes and fittings (Qty-10)
(b) Calibration of Water level sensor using pressure calibrator (Qty-10)
(c) Reapit of water level transmitter , repair / renew if defective - 04nos
(d) STW of the same post fitment including grounding.
1
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Local Gauge Glass Indicators DL 1.50 SERVICE COST
Complete renewal of local guage glass with end fittings viz. isolating cocks, adaptors etc view deteriorated. Work involves removal of existing deteriorated guage glass assembly, gauging lengths, replacement with new assembly and installation of guards and back lights. All required spares to be supplied . Job Involves : (a) Renewal of isolating valves & adaptors.
(b) Insitu gauging and fitment of sensing line along with sensor taping
(iv) Fitment of new guage glass assembly alongwith end fittings.
(v) Fitment of Gauge glass gaurd and back light including wiring for powewr supply (1X5 core wire, L 300 mtr)
(vi) STW of system
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1.51.1 De-aerator; Approx length 3 m each
4
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1.51.2. Main Condeneser Approx length 4 m each
4
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1.51.3. Feed Tanks Approx length 8 m each
10
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1.51.4. PH tanks Approx length 3 m each
8
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1.51.5. Foam Tank Gauge glass Approx length 2m each
3
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1.51.6. Boiler Fuel service tanks. Approx length 10m each
8
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Watchkeeping Panel DL 1.51 SERVICE COST
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Refurbishment of main watchkeeper control post in PDCR (Machinery Control Room), Forward and AFt ERCR (Engine Control Room) and Fuel control panels (PUNS). Job Involves: - (a) Renewal SCADA system in PDCR and SPDCR with additional critical data input of all TD Aux, MD auxiliaries, RO plant, Ref plant, HP Air Compressor, DG (RPM, Vacuum, Salinity, Lub oil pressure, Discharge pressure, level etc)
(b) Renewal of power supply and commmunication cabling from field to PDCR & SPDCR (1X5 core wire, L 3000 mtr), (OFC L 500 mtr)
(c) Renewal of HMI panel with pop up window of all critical parameters/alarm
(d) Renewal of all components i.e SMPS, relay and indicator lights as suitable (red/ green/ yellow) Qty-15 each
1.52.1 Removal of the existing panels (Panel Casing). 1.52.2 Gauging of requirement & renewal of Panels. 1.52.3 Light indications for critical instrumentations. 1.52.4 Servicebility checks of all panel indications, electrical. wiring and instrumentation.
15
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Control workshop DL 1.70 SERVICE COST
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Undertake repair/ refurbishment/ renewal (as necessary) alongwith equipment and associated assemblies. Assistance required for undertaking the following: - 1.70.1 Repair/ calibration of nagman test bench. Model - System 9000. Supply required instruments / upgrade 1.70.2 Calibration/ upgradation of HART workstation. Supply required instruments / upgrade 1.70.3 Repairs/ renewal of marinised AC. 1.70.4 Repair/ renew all defective calibrators, test benches, instrumentations alongwith fittings.
1
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KITY SYSTEM DL 1.76 SERVICE COST
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1.76.1 Control unit maintenance: Ensure that all connectors are tight to prevent ingress of oil and moisture and the screws on the control unit are correctly tightened . 1.76.2 Cable maintenance: Ensure all connections on the control unit are tight. check all cables. Replace any that are found to be damaged 1.76.3Communication cable replacement: Switch off the system. Disconnect the damaged communications cable from the control unit. Disconnect the damaged communications cable from the remote display unit. Connect the replacement communications cable to the control unit ensuring it is fix in place. The replacement communications cable must be connected to the terminals in the control unit and the remote display unit. Switch the system on and allow it to initialize
4
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BOILER CONTROL SYSTEM DL 1.77 SERVICE COST
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1.77.1 Undertake serviceability checks of pressure sensors and pressure switches (Qty-132) SOW : - (a) Supply and Renewal of pressure sensor and switches (Qty-40)
(b) Calibration of pressure sensor and switches using pressure calibrator (Qty-132)
(c) Repair of pressure sensor and switches ,renew if fault (Qty-10)
(d) Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, L 500 mtr)
(e) STW of the same post fitment including grounding.
1
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1.77.2 Undertake serviceability checks of pressure switches (Qty-100) SOW : - (a) Supply and Renewal of pressure switches (Qty-70)
(b) Calibration of pressure switches using pressure calibrator (Qty-100)
(c) Repair of pressure switches ,renew if fault (Qty-10)
(d) Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, L 400 mtr)
(e) STW of the same post fitment including grounding.
1
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1.77.3 Replace the parts of auma controllers with spta available on the ship (Qty-36) SOW : - (a) Repair of Auma drives and controllers, renew if faulty (Qty- 36 each)
(b) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.78 SERVICE COST
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1.78.1 Undertake routine maintenance of mid sensors (Qty-100). job includes the following: - 1.78.1.1 Verification and setting the instrument unit to zero. 1.78.1.2 Replacement (if necessary) of the sealing gaskets located at the place of instrument connection
100
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1.78.2 Undertake routine maintenance of KD 140 indicators (Qty-100). Job includes the following: - 1.78.2.1 Cleaning and greasing of mechanisms of the device. 1.78.2.2 Training of the device. 1.78.2.4 Cleaning of spiral rheochor. 1.78.2.5 Replacement of amplifier упд4.
100
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TDAC Plant DL 1.11 SERVICE COST
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1.11.5 When the service life (10000 to 12000 hours) is over, replace the following components:- 1.11.5.1. Pressure relay, type д21k1, Qty - 24 each 1.11.5.2. Electric motors, type aдh-100 and дm160mb4, Qty -04 1.11.5.3. Electric magnet, type эm33-71311, Qty - 12 each. 1.11.5.4 Voltmeter, type m1618t, Qty -10 each 1.11.5.5 Micro switch, type д-311 , Qty - 12 each . 1.11.6 Carry out calibration of feed regulator and complete flushing through of the system. 1. Provsion to be made for additional RTD fitment and feed back of temperature, salinity parameters to intigrated panel in PDCR. 2. Renewal of pressure sensors(04) & RPM sensors (04) 3 . Renewal of Danfoss pressure relays (24 each) 4. Renewal of voltmeter (10) 5. Renewal of limit switches (10) 6. Renewal of digital condenser level indicator (04)
4
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Domestic fresh water system DL 1.14 SERVICE COST
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1.14.3 Operational checks of hydrophore controls. Calibration of all control components. Cleaning and pressure testing of hydrophores, undertake painting (if required).1. Renewal of limit switches (02)
2. Running indication of fresh water pump in PDCR to be operationalised including Suction and Discharge pressure.
3. Renewal of digital flow meter of all fresh water distribution line in Fwd & Aft distribution station. 1.14.4 Tank level indicators for 03 in nos tank to be operationalised local as well as PDCR.
1
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Domestic Sea water system DL 1.15 SERVICE COST
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Running indication of Sea water pump in PDCR to be operationalised including Suction and Discharge pressure
1
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Chilled Water System DL 1.16 SERVICE COST
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1.16.6 Check and calibrate all instrumentation and safety cut-outs in the system. The instrumentation should include all pressure/temperature gauges, venturimeter /rotameters in the chilled water system. 2. Repair/Renewal of solenoid valves of auto filling system in all Exapansion tank (08).
3. Tank level indication for TDACs as well as PDCR to be operationalised.
4. Renewal of RTDs (50)
5. Renewal of pressure switches (20) & Rotameters (10)
1
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1.16.10 Undertake functional checks of all RCVs. Repair/ renew defective RCVs. Check remote operation from PDCR. Repair and renew instrumentation and electrical components as required. 1. Air conditioning plant chilled water temp, salinity, trip indication to be integrated with common integrated display at PDCR.
2. Additional thermo pocket for temp sensor to be manufactured and installed.
3. Remote operation of hydraulic valve from PDCR to be calibrated including repair of manipulator.
1
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Feed Controlllers DL 1.62 SERVICE COST
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1.62.1 Replace defective the parts of valve. Removal/repair/renewal/degutting if required/fitment. SOW 1. OPERATIONALISATION OF MECHANICAL ASSEMBLY OF VALVE BY CLEANING AND OVERHAULING. INSPECTION OF ISODOME AND OPERATIONALISATION OF THE SAME.
4
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Boiler Wet Storage System DL 1.84 SERVICE COST
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Carry out maintenance of signalling circuits of liquid level. Qty - 04. Condition of cables to be undetaken, renew if necessary. Scope of work as indicated.
(a) Renewal of level sensors (04)
(b) Renewal of all components i.e SMPS, MCB, JB. (Qty- 04 each)
(c) STW and System to be proved along with indications .
4
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Distilling Plants (Russian Make) DL 1.5 SERVICE COST
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1.5.7 Checks salinometer sensors and calibrate if necessary. 1.5.9 Carry out the external examination of the plant, the control board and its electric components.. 1.5.11 Refurbishment of DPs (04 Nos) instrumentation panel view vintage equipment and lack of spare supportability.Renewal of local HMI panel alongwith indication of following parameters :-
1) Vacuum
2) Battery pressure
3) sea water pressure
4) Brine eductor pressure
5) steam pressure plant inlet
6) Steam pressure after K2 valve
7) Steam temp after desuperheater
8) Steam pressure ejector inlet
9) Distillate pressure 10) Distillate salinity
11) Condensate salinity
12) DP feed sea water pressure
Provisioning of Audio and Visual alarm to be provided.
1
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Distilling Plants (Alfa Laval Make) DL 1.6 SERVICE COST
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1.6.11 Carry out operational checks of all relays, thermostats and instrumentation gauges. (A) Renewal of pressure switches (02) & thermostats (02)
(B) Renewal of HMI panel (LPSG Swithboard room) alongwith indication of following parameters :-
1) Vacuum
2) Sea water pressure
3) Pressure before Eductor
4) Overboard pressure
5) Distillate pressure
6) Hot water loop pressure
7) HWL to DPU inlet temp
8) Steam pressure after reducer
9) Distillate salinity Provisioning of Audio and Visual alarm to be provided.
2
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Diesel Generators DL 1.8 SERVICE COST
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1.8.18 Repairs to DG Air inlet restriction and exhaust back pressure with replacement of sensors for DGs Renewal of pressure sensors (04). Digital display to be provided. Renewal of DG expansion tank level sensor alongwith high & low level indication (12)
1
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Fire main system DL 1.17 SERVICE COST
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1.17.5 1.Carry out calibration of measuring instruments as per their certificates 2. Renewal of KRD relay with DANFOSS sensor. Qty-26, range-0-25bar
3. Renewal of PRESSURE SWITCH (VALCOM sensor with Honey well sensor).Qty-26, range-0-25bar.
4.Renewal of Hydraulic Valve open/ close Position Indication Sensor. Qty - 120 (Press/Pull type).
5. Renewal of KD- MID sensors at FCPs with Honeywell sensors with Pressure indications. Qty 10
1
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OXYGEN PLANT DL 1.25 SERVICE COST
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1.25.2 Carry out calibration/ checks of all safety devices fitted in the system as well as on sub-assemblies. Upgradation of control panel with replacement of heater assembly
1
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Tank level sensors DL 1.9 SERVICE COST
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1.9.1. Serviceability checks of Russian make tank level sensors (Unsinkability board at PDCR/ SPDCR) for fuel tanks, DA fuel tanks, Dirty oil and water tanks, feed water tanks and lub oil tanks. 1.9.2. Replacement of defective tank level sensors including removal, calibration and fitment. Qty - 52
1.9.3. Continuity checks of power and signal cabling of all sensors, replace if defective (Approx-500 mtrs)
1.9.4. Provisioning of centralisied monitoring system of tank level at PDCR/ SPDCR and followed by STW and commissioning Type of sensors are as follows:- 1.9.5. АД-4Р-Н (Upper level sensor) - qty – 141 1.9.6. АД-4М-О (Lower level sensor) - qty - 60 1.9.7. ДМ (Level measurement sensor) - qty – 10
211
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Burner testing bench DL 1.74 SERVICE COST
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Repair/ refurbishment of burner testing bench. Work entails overhauling/ repair of test bench/jig, calibration and tuning of pressure gauges, inspection of instumentation and system lines, Repair/renewal as required. Material and spares to be provided by Shipyard.
2
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Chemical Fire Smothering System (07 stations) DL 1.18 SERVICE COST
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1.18.5 Check automatic and remote start of system without HALON release from the extinguishers.
1
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Foam Fire Fighting System DL 1.19 SERVICE COST
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1.19.6.Carry out maintenance of measuring instruments as per their
certificates.
100
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1.19.9 Carry out refurbishment/ replacement of control replay board outer cover.
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1.19.10 Overhauling/ Replacemet of defective pressure sensor
1
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Drainage Pump DL 1.20 SERVICE COST
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1.20.3. Calibrate all instrumentation. Undertake survey of clamping of complete system. Repair/ renew as necessary.
24
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Norsafe (Rescue Boat) DL 1.28 SERVICE COST
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1.28.2.3. Carry out cabling, calibration of instrumentation panel/ console and instrumentation checks.
2
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Bekas (Work Boat) DL 1.29 SERVICE COST
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1.29.2.3 Carry out cabling, calibration of instrumentation panel/ console and instrumentation checks.
2
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OFB (Officers Boat) DL 1.30 SERVICE COST
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1.30.4.2 Carry out cabling, calibration of instrumentation panel/ console and instrumentation checks. Qty - 02
2
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Arresting Gear DL 1.31 SERVICE COST
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1.31.1.8 Checks all electrical control circuits from LCP to Arrester Gear compartments.
1.31.1.9 Checks all electrical components at LCP and Arresting gear control panels.
3
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Ship's Aircraft Lift (Fwd & Aft) DL 1.34 SERVICE COST
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1.34.5 Calibrate hydraulic and pneumatic pressure gauges, qty 20.range: 0-2.5 mpa, qty 02.range: 0-60 mpa, qty 04.range: 0-1 mpa, qty 06.range: 0-16 mpa, qty 02.range: -100-150kpa.
34
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Fwd and Aft Laboratory DL 1.73 SERVICE COST
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Repair/ refurbishment of Fwd and Aft Laboratory (water/ POL). Work entails following:- 1.73.4 Calibration (repair/ renewal) of testing equipments, chemicals and instrumentation lines. - 02set
1.73.5 Chemical cleaning and pressure testing of fixed boiler sampling system from EBRs to Lab. Repair/ renew pipelines, gauges, end fittings and valves. - 04sets
1
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GAS ANALYSER FOR FUEL & OXYGEN DL 1.86 SERVICE COST
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Carryout following annual routines on gas analyser.Qty-04
1.86.1 Inspect oxygen sampling pump membrane and replace if required 1.86.2 Calibration of gas detectors .
1.86.3 Inspect avcat sampling pump membrane and replace if required .
4
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EBG controls DL 1.101 SERVICE COST
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Overhauling and tuning of RD controllers , GSR, RoY, Temperature controllers, Exhaust to Deareator and Exhaust to condensor controllers of all EBGs
4
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Electromagnetic bleed valve DL 2.19 SERVICE COST
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Electromagnetic bleed valve of venilation system malfunctioning. Overhauling of bleed valve to be carried out. Qty- 30
30
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DG 1, 2, 3, 4, 5 and 6 DL 3.6 SERVICE COST Routines of 06 DGs. (1500KW, Qty - 06) work package involves:
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3.6.1 Replace the following (where applicable) 3.6.1.1 Thermo-couple 3.6.1.2 Electrical temperature indicator. 3.6.1.3 Tacho-meter transmitter. 3.6.1.4 Ball and roller bearing of pump motor.
4
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3.6.5 Calibration and Repair/ Refurbishment of defective DG sensors 3.6.5.1 PSZ201 Very low inlet Lub-oil Pressure M/s Amote 3.6.5.2 TSZ201 Lub-oil Temperature M/s Amote 3.6.5.3 PSZ311 Low Safety Pressure M/s Amote 3.6.5.4 TSZ402 HT Water Temp, Engine Outlet M/s Amote 3.6.5.5. PSZ101 Low Lub-oil Pressure M/s Amote 3.6.5.6 PT401 HT Water Pressure, Engine Inlet M/s Den Force 3.6.5.7 Overspeed Sensor M/s Amote 3.6.5.8. PT50 Winding Temp Sensor M/s Amote
1
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3.6.6 Calibration and Repair/ Refurbishment of defective DG harness 3.6.6.1 3-Way valve - 30 mtrs (3X1.5 sq mm) 3.6.6.2. Propotional valve - 30 mtrs (3X1.5 sq mm) 3.6.6.3 Lub Oil flow meter - 30 mtrs (3X1.5 sq mm) 3.6.6.4. Buffer tank level sensor - 30 mtrs (3X1.5 sq mm) 3.6.6.5. 3Way Solenoid Valve - 30 mtrs (2X1.5 sq mm) 3.6.6.6. MPD - 30 mtrs (3X1.5 sq mm) 3.6.6.7. Filter - 30 mtrs (3X1.5 sq mm) 3.6.6.8. RTD PT 50 (winding temp) - 30 mtrs (3X1.5 sq mm) 3.6.6.9. RTD PT 50 (bearing temp) - 30 mtrs (3X1.5 sq mm)
1
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TG 1, 2, 3, 4, 5 and 6 DL 3.7 SERVICE COST
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SR routines of 06 TGs. (1500KW, Qty-06). Work package involves: 3.7.1 Replace the following (where applicable) 3.7.1.1 Thermo-couple 3.7.1.2 Electrical temperature indicator. 3.7.1.3 Tacho-meter transmitter. 3.7.1.4 Ball and roller bearing of pump motor.
6
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Unsinkability Board DL 3.23 SERVICE COST
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Following to be undertaken as part of SoW :-
3.23.1 Repairs/ Serviceability checks of 272 flood alarm sensors 3.23.2 Repairs/ Serviceability checks of 159 BP converters 3.23.3 Serviceability checks of PDCR and SPDCR control panels including renewal of perished/ brocken control cables, replacement of defective fuses, indication lamps
3.23.4 Proving of circuitory checks of alarm signal from respective flood sensors
1
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Resistor-E DL 3.30 SERVICE COST
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3.30.9. Serviceability check/calibration of 07 in number temperature sensor and sensor cable of radar beacon, secondary radar, localizer beacon, and glide Scope beacon, approach control system 1 and 2 of of rezistor-e complex.
2
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Kaspiy system DL 3.32 SERVICE COST
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Repairs/ Serviceability checks of solenoids. Replacement of defective ones.
20
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KASPIY DL 3.125 SERVICE COST
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3.125.1 Check all service tallies and cable for correct securing. 3.125.2 Check that the control panel rubber seals/gaskets are in place and in good condition.
1
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3.125.3.Check wiring/contacts/relays of the panels for wear/deterioration. Project specific defects to DYD for renewal/replenishment if necessary.
14
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3.125.4. Carry out repair /calibration of defective 37sensors/gauges at shop floor.
4
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Serviceability of batteries:- Return all batteries in a filled and charged condition to the battery shop for maintenance
4
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Capacity test of battery and repair as necessary
4
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Preservation of battery / system
1
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Boiler Control DL 3.130 SERVICE COST
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3.130.1.Carry out serviceability checks of pressure sensors and pressure switches as per para 3.2.3.3 of operating manual иpпф.421413.009-02pэ
4
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3.130.2.Carry out system serviceability and recovery checks as per para 3.2.3.4 of operating manual иpпф.421413.009-02pэ
4
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3.130.3.carry out steam pressure dynamic deviation checks as per para 3.2.3.5 of operating manual ИPПФ.421413.009-02PЭ
4
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3.130.4.carry out protection initiation check as per 3.2.3.6 of operating manual ИPПФ.421413.009-02PЭ
4
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Boiler Control System DL 3.136 SERVICE COST
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3.136. 1.Replace the parts of valve of AUMA controller with SPTA available on the ship.
4
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-
3.136.2 Carry out protection initiation checks as per 3.2.3.6 of Operating manual
4
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Boiler Protection System DL 3.137 SERVICE COST
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3.137.1 Undertake serviceability checks of pressure differential sensors (OM pp. no. 3.2.3.3). 3.137.2. Undertake system serviceability (OM pp. no. 2.2.1 to 2.2.22). 3.137.3 Carry out steam pressure dynamic deviation checks (OM pp. no. 3.2.3.5). 3.137.4. Carry out protection initiation check (OM pp. no. 3.2.3.6).
1
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DG Control DL 3.194 SERVICE COST
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3.194.1 Check setting value of voltage and phase order of LCP voltage relays (KV741 and KV742) as per Maintenance manual 02961928 para 8.4.1 3.194.2 Make calibration of all transducer and meters of LCP, RCP, and CCP 3.194.3 Carry out repair/calibration of defective sensors/gauges at shop floor. (SS to land the sensosr/gauges 3.194.4 Serviceability checks of UPS batteries. 3.194.5. Replace PLC fans of LCP 3.194.6 Change Hour counters of LCPs 3.194.7 Clean PLC fans for any dust, sand, and impurities. 3.194.8 Test the grounding(bonding straps) continuity replace if necessary 3.194.9 Check all fuses and relays, replace if necessary. 3.194.10 Check the operation of wire break supervision module (SIMOS WBM-21) as per maintenance manual 02961928 para 8.5.1 3.194.11.Check all shutdown/protection relays for:- 3.194.12. check soldered connections in LCP. 3.194.13. Simulate the shutdown for each relay. 3.194.14. check is to be carried as per OI/maintenance manual of system 3.194.15 Check insulation resistance of LCP, RCP, and CCP for 24 V DC/380V AC as per Maintenance manual 02961928 para 8.3 to 8.3.2 with safety precaution para 5.1 to 5.3
4
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TG Control DL 3.195 SERVICE COST
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3.195.1 Check the emergency protection for proper operation on the running turbo generator as per operating instruction
3.195.2. Test the grounding (bonding straps) continuity of the devices, replace if necessary 3.195.3. Check all fuses and relays, replace if necessary. Lcp panel. 3.195.4. Carry out calibration of each transducer/sensors and meters in the control system.
6
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PUNJ & PUDUS SERVICE COST
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Operational check/ Defect rectification on PUNJ and PUDUS panel view erratic operation during exploitation.
6
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Vent flap SERVICE COST
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Serviceability checks of vent flap coil auto operation at all PGRs, EPS and EBRs. Rewinding/replacement of vent flap coils, limit switches and indications if found defective.
46
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NBC EQUIPMENT SERVICE COST
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Repair/ serviceability / calibration checks of following NBC equipment:-
3.214.1. Decontamination monitering METER (QTY-12) RADIATION SURVEY METER (QTY-06)
3.214.2. MKS-02C (QTY-08)
3.214.3. KA-P- 19 (QTY-19)
3.214.4. KID-08SM3 (QTY-15)
3.214.5 PGD 7501 (QTY-04)
3.214.6. PDM (POKET Dosimeters) (QTY-604)
668
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Instrumentation DL 1.49.5 MATERIAL COST
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1.49.5. Salinometer (Digital & Analog) Job Involves : - (a) Supply and renew of Salinometer sensor and indicator (Qty-7 each)
(b) Calibration of sensor and indicator using ideal referrence solution (Qty-50 nos)
(d) Supply and renew power supply and communication cable between power supply JB to sensor and sensor to indicator. (1X5 core wire, L-300 mtr)
(e) Supply and renew of all components i.e HMI, SMPS, MCB, JB, renew if faulty. (Qty-3 set)
(f) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.6 MATERIAL COST
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Pressure and temperature gauges/ indicators (analog/ digital) of mutliple ranges. job Involves : - (a) Supply and renew of pressure and pressure diffrerential sensor (Qty-100)
(b) Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-850nos)
(c) Renewal of thermowell with quick release coupling ( SS316 /CuNI) - 20nos
(d) Renewal of all components i.e SMPS, MCB, JB and HMI (4 set) (e)Renewal of temperature indicators (Digital/Analog) (Qty-30 set)
(f) Renewal of power supply cable of all pressure sensors/indicators and temperature sensors/ indicators of (1X5 core wire, L-5000 mtr)
(g) supply and renewal of limit switches - 8nos
(h)STW of the same post fitment including grounding.
1
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-
Instrumentation DL 1.49.7 MATERIAL COST
-
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Plummer Block RTDs and Indication control panels. (1) Two 24 channel panel with 18 RTD (2) Two 12 Channel panel with 8 RTD. Job Involves : - (a) Supply and Renewal of RTD with signal conversion and transmission unit, Qty-6 nos
(b)Plummer Block RTDs and Indication control panels. (1) Two 24 channel panel with 18 RTD (2) Two 12 Channel panel with 8 RTD - 10 set
(c) Renewal of Power supply cable and continuity checks between each sensor to JB and JB to HMI at EBR (1X5 core wire, L-3000 mtr)
(d) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.9 MATERIAL COST
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Temperature Sensors KITY and Indication panels. Specs - 16 channel KITY panel with 50 thermocouple and RTDs .Job Involves : - (a) Supply and Renewal of Thermocouples & IP converters with interfacing module (Qty- 25)
(b) Temperature Sensors KITY and Indication panels. Specs - 16 channel KITY panel with 50 thermocouple and RTDs (Qty- 10)
(c) Supply and Renewal of Power supply Cable between sensor and IP converter and IP converter to PΓ panel/ I/O device (1X5 core wire, L-500 mtr)
(d)Supply and Renewal of all components i.e HMI, SMPS, IP converter,MCB, JB, renew if faulty. (Qty-2set)
(e) Renewal/ manufacturing of old thermocouple pockets view parished.(Qty-20)
(f) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.10 MATERIAL COST
-
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Gear box Temp (CAКT), 36 channel (02) with 72 RTDs Job Involves :- (a) Supply and Renewal of RTD's (Qty- 30)
(b) Calibration Gear box Temp (CAКT), 36 channel (02) with 72 RTDs - 10set
(c) Supply aand Renewal of all components i.e HMI, SMPS, MCB, JB. (Qty-04 each)
(d) Supply and Renewal of Power supply Cable between sensor and P&F converter and P&F converter to HMI (1X5 core wire, L-500 mtr)
(e) Supply and Renewal of P&F converter (Qty- 30)
(f) Supply and renewal of R/I converetr ( 14nos )
(g) STW of the same post fitment including grounding.
1
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-
Instrumentation DL 1.49.11 MATERIAL COST
-
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-
Tachogenerators and RPM indicators of TD auxiliaries (TGs, TDAC, Vertical aux) Job Involves : - (a) Supply and Renewal of Tachogenerator, Matching Module and Voltmewter/ammeter (Qty- 12 each)
(b) Calibration of Tachogenerator, Matching Module and Voltmewter/ammeter (Qty- 40 each)
(c) Supply and renewal of signal amplification and converter module ( 12 set)
(d) Supply and Renewal of Power supply Cable between Tachogenerator and Matching Module, Matching Module to Voltmeter/Ammeter/ PΓ panel/ I/O device (1X5 core wire, L-500 mtr)
(e) Supply and renewal of analog / digital indicators with signal conversion unit .- 4nos
(f) ) STW of the same post fitment including grounding.
1
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-
Instrumentation DL 1.49.12 MATERIAL COST
-
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-
KД-140 Indicators with MИД sensor for pressure,Rpm and Tank level . Job Involves : - (a) Supply and Renewal of KD-140 Indicator and MID sensor (Qty- 15 each)
(b) Calibration of KD-140 Indicator and MID sensor (Qty- 100 each)
(c) Supply and renewal of analog indicators with signal conversion unit - 8 nos
(d) Supply and Renewal of Power supply Cable between KD-140 and MID sensor (1X5 core wire, L-500 mtr)
(e) Supply and renewal of signal interfacing card modules - 8 nos
(f) STW of the same post fitment including grounding.
1
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Instrumentation DL 1.49.13 MATERIAL COST
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Auma drive and controllers . Job involves : - (a) Calibration of AUMA drive and controllers - 50nos
(b) Supply and renewal of Auma drive with controller - 16nos
(c) Supply and renewal of power supply cable between auma drive and controller to panels (1X5 core wire, L-300 mtr)
(d) STW of the same post fitment including grounding.
1
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-
Instrumentation DL 1.49.14 MATERIAL COST
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-
Pressure and pressure differential transmitters Job Involves : - (a) Supply and renewal of pressure and pressure diffrerential sensor (Qty-40)
(b) Calibration of pressure and pressure diffrential sensor using pressure calibrator (Qty-100)
(d) Renewal of power supply cable of all pressure sensors (1X5 core wire, L500 mtr)
(e) STW of the same post fitment including grounding.
1
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-
Instrumentation DL 1.49.15 MATERIAL COST
-
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-
Water level Senors for Boiler steam drums (Honeywell/ Valcom) Job Involves : - (a) Renewal of Water level sensor along with data acquisition card , signal converter , five way manifolds , tubes and fittings (Qty-10)
(b) Calibration of Water level sensor using pressure calibrator (Qty-10)
(c) Reapit of water level transmitter , repair / renew if defective - 04nos
(d) STW of the same post fitment including grounding.
1
-
-
Local Gauge Glass Indicators DL 1.50 MATERIAL COST
Complete renewal of local guage glass with end fittings viz. isolating cocks, adaptors etc view deteriorated. Work involves removal of existing deteriorated guage glass assembly, gauging lengths, replacement with new assembly and installation of guards and back lights. All required spares to be supplied . Job Involves : (a) Renewal of isolating valves & adaptors.
(b) Insitu gauging and fitment of sensing line along with sensor taping
(iv) Fitment of new guage glass assembly alongwith end fittings.
(v) Fitment of Gauge glass gaurd and back light including wiring for powewr supply (1X5 core wire, L 300 mtr)
(vi) STW of system
-
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-
1.51.1 De-aerator; Approx length 3 m each
4
-
-
1.51.2. Main Condeneser Approx length 4 m each
4
-
-
1.51.3. Feed Tanks Approx length 8 m each
10
-
-
1.51.4. PH tanks Approx length 3 m each
8
-
-
1.51.5. Foam Tank Gauge glass Approx length 2m each
3
-
-
1.51.6. Boiler Fuel service tanks. Approx length 10m each
8
-
-
Watchkeeping Panel DL 1.51 MATERIAL COST
-
-
-
Refurbishment of main watchkeeper control post in PDCR (Machinery Control Room), Forward and AFt ERCR (Engine Control Room) and Fuel control panels (PUNS). Job Involves: - (a) Renewal SCADA system in PDCR and SPDCR with additional critical data input of all TD Aux, MD auxiliaries, RO plant, Ref plant, HP Air Compressor, DG (RPM, Vacuum, Salinity, Lub oil pressure, Discharge pressure, level etc)
(b) Renewal of power supply and commmunication cabling from field to PDCR & SPDCR (1X5 core wire, L 3000 mtr), (OFC L 500 mtr)
(c) Renewal of HMI panel with pop up window of all critical parameters/alarm
(d) Renewal of all components i.e SMPS, relay and indicator lights as suitable (red/ green/ yellow) Qty-15 each
1.52.1 Removal of the existing panels (Panel Casing). 1.52.2 Gauging of requirement & renewal of Panels. 1.52.3 Light indications for critical instrumentations. 1.52.4 Servicebility checks of all panel indications, electrical. wiring and instrumentation.
15
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-
Control workshop DL 1.70 MATERIAL COST
-
-
-
Undertake repair/ refurbishment/ renewal (as necessary) alongwith equipment and associated assemblies. Assistance required for undertaking the following: - 1.70.1 Repair/ calibration of nagman test bench. Model - System 9000. Supply required instruments / upgrade 1.70.2 Calibration/ upgradation of HART workstation. Supply required instruments / upgrade 1.70.3 Repairs/ renewal of marinised AC. 1.70.4 Repair/ renew all defective calibrators, test benches, instrumentations alongwith fittings.
1
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-
KITY SYSTEM DL 1.76 MATERIAL COST
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-
1.76.1 Control unit maintenance: Ensure that all connectors are tight to prevent ingress of oil and moisture and the screws on the control unit are correctly tightened . 1.76.2 Cable maintenance: Ensure all connections on the control unit are tight. check all cables. Replace any that are found to be damaged 1.76.3Communication cable replacement: Switch off the system. Disconnect the damaged communications cable from the control unit. Disconnect the damaged communications cable from the remote display unit. Connect the replacement communications cable to the control unit ensuring it is fix in place. The replacement communications cable must be connected to the terminals in the control unit and the remote display unit. Switch the system on and allow it to initialize
4
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-
BOILER CONTROL SYSTEM DL 1.77 MATERIAL COST
-
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-
1.77.1 Undertake serviceability checks of pressure sensors and pressure switches (Qty-132) SOW : - (a) Supply and Renewal of pressure sensor and switches (Qty-40)
(b) Calibration of pressure sensor and switches using pressure calibrator (Qty-132)
(c) Repair of pressure sensor and switches ,renew if fault (Qty-10)
(d) Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, L 500 mtr)
(e) STW of the same post fitment including grounding.
1
-
-
1.77.2 Undertake serviceability checks of pressure switches (Qty-100) SOW : - (a) Supply and Renewal of pressure switches (Qty-70)
(b) Calibration of pressure switches using pressure calibrator (Qty-100)
(c) Repair of pressure switches ,renew if fault (Qty-10)
(d) Renewal of power supply cable of all pressure sensor and switches (1X5 core wire, L 400 mtr)
(e) STW of the same post fitment including grounding.
1
-
-
1.77.3 Replace the parts of auma controllers with spta available on the ship (Qty-36) SOW : - (a) Repair of Auma drives and controllers, renew if faulty (Qty- 36 each)
(b) STW of the same post fitment including grounding.
1
-
-
Instrumentation DL 1.78 MATERIAL COST
-
-
-
1.78.1 Undertake routine maintenance of mid sensors (Qty-100). job includes the following: - 1.78.1.1 Verification and setting the instrument unit to zero. 1.78.1.2 Replacement (if necessary) of the sealing gaskets located at the place of instrument connection
100
-
-
1.78.2 Undertake routine maintenance of KD 140 indicators (Qty-100). Job includes the following: - 1.78.2.1 Cleaning and greasing of mechanisms of the device. 1.78.2.2 Training of the device. 1.78.2.4 Cleaning of spiral rheochor. 1.78.2.5 Replacement of amplifier упд4.
100
-
-
TDAC Plant DL 1.11 MATERIAL COST
-
-
-
1.11.5 When the service life (10000 to 12000 hours) is over, replace the following components:- 1.11.5.1. Pressure relay, type д21k1, Qty - 24 each 1.11.5.2. Electric motors, type aдh-100 and дm160mb4, Qty -04 1.11.5.3. Electric magnet, type эm33-71311, Qty - 12 each. 1.11.5.4 Voltmeter, type m1618t, Qty -10 each 1.11.5.5 Micro switch, type д-311 , Qty - 12 each . 1.11.6 Carry out calibration of feed regulator and complete flushing through of the system. 1. Provsion to be made for additional RTD fitment and feed back of temperature, salinity parameters to intigrated panel in PDCR. 2. Renewal of pressure sensors(04) & RPM sensors (04) 3 . Renewal of Danfoss pressure relays (24 each) 4. Renewal of voltmeter (10) 5. Renewal of limit switches (10) 6. Renewal of digital condenser level indicator (04)
4
-
-
Domestic fresh water system DL 1.14 MATERIAL COST
-
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-
1.14.3 Operational checks of hydrophore controls. Calibration of all control components. Cleaning and pressure testing of hydrophores, undertake painting (if required).1. Renewal of limit switches (02)
2. Running indication of fresh water pump in PDCR to be operationalised including Suction and Discharge pressure.
3. Renewal of digital flow meter of all fresh water distribution line in Fwd & Aft distribution station. 1.14.4 Tank level indicators for 03 in nos tank to be operationalised local as well as PDCR.
1
-
-
Domestic Sea water system DL 1.15 MATERIAL COST
-
-
-
Running indication of Sea water pump in PDCR to be operationalised including Suction and Discharge pressure
1
-
-
Chilled Water System DL 1.16 MATERIAL COST
-
-
-
1.16.6 Check and calibrate all instrumentation and safety cut-outs in the system. The instrumentation should include all pressure/temperature gauges, venturimeter /rotameters in the chilled water system. 2. Repair/Renewal of solenoid valves of auto filling system in all Exapansion tank (08).
3. Tank level indication for TDACs as well as PDCR to be operationalised.
4. Renewal of RTDs (50)
5. Renewal of pressure switches (20) & Rotameters (10)
1
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-
1.16.10 Undertake functional checks of all RCVs. Repair/ renew defective RCVs. Check remote operation from PDCR. Repair and renew instrumentation and electrical components as required. 1. Air conditioning plant chilled water temp, salinity, trip indication to be integrated with common integrated display at PDCR.
2. Additional thermo pocket for temp sensor to be manufactured and installed.
3. Remote operation of hydraulic valve from PDCR to be calibrated including repair of manipulator.
1
-
-
Feed Controlllers DL 1.62 MATERIAL COST
-
-
-
1.62.1 Replace defective the parts of valve. Removal/repair/renewal/degutting if required/fitment. SOW 1. OPERATIONALISATION OF MECHANICAL ASSEMBLY OF VALVE BY CLEANING AND OVERHAULING. INSPECTION OF ISODOME AND OPERATIONALISATION OF THE SAME.
4
-
-
Boiler Wet Storage System DL 1.84 MATERIAL COST
-
-
-
Carry out maintenance of signalling circuits of liquid level. Qty - 04. Condition of cables to be undetaken, renew if necessary. Scope of work as indicated.
(a) Renewal of level sensors (04)
(b) Renewal of all components i.e SMPS, MCB, JB. (Qty- 04 each)
(c) STW and System to be proved along with indications .
4
-
-
Distilling Plants (Russian Make) DL 1.5 MATERIAL COST
-
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-
1.5.7 Checks salinometer sensors and calibrate if necessary. 1.5.9 Carry out the external examination of the plant, the control board and its electric components.. 1.5.11 Refurbishment of DPs (04 Nos) instrumentation panel view vintage equipment and lack of spare supportability.Renewal of local HMI panel alongwith indication of following parameters :-
1) Vacuum
2) Battery pressure
3) sea water pressure
4) Brine eductor pressure
5) steam pressure plant inlet
6) Steam pressure after K2 valve
7) Steam temp after desuperheater
8) Steam pressure ejector inlet
9) Distillate pressure 10) Distillate salinity
11) Condensate salinity
12) DP feed sea water pressure
Provisioning of Audio and Visual alarm to be provided.
1
-
-
Distilling Plants (Alfa Laval Make) DL 1.6 MATERIAL COST
-
-
-
1.6.11 Carry out operational checks of all relays, thermostats and instrumentation gauges. (A) Renewal of pressure switches (02) & thermostats (02)
(B) Renewal of HMI panel (LPSG Swithboard room) alongwith indication of following parameters :-
1) Vacuum
2) Sea water pressure
3) Pressure before Eductor
4) Overboard pressure
5) Distillate pressure
6) Hot water loop pressure
7) HWL to DPU inlet temp
8) Steam pressure after reducer
9) Distillate salinity Provisioning of Audio and Visual alarm to be provided.
2
-
-
Diesel Generators DL 1.8 SERVICE COST
-
-
-
1.8.18 Repairs to DG Air inlet restriction and exhaust back pressure with replacement of sensors for DGs Renewal of pressure sensors (04). Digital display to be provided. Renewal of DG expansion tank level sensor alongwith high & low level indication (12)
1
-
-
Fire main system DL 1.17 MATERIAL COST
-
-
-
1.17.5 1.Carry out calibration of measuring instruments as per their certificates 2. Renewal of KRD relay with DANFOSS sensor. Qty-26, range-0-25bar
3. Renewal of PRESSURE SWITCH (VALCOM sensor with Honey well sensor).Qty-26, range-0-25bar.
4.Renewal of Hydraulic Valve open/ close Position Indication Sensor. Qty - 120 (Press/Pull type).
5. Renewal of KD- MID sensors at FCPs with Honeywell sensors with Pressure indications. Qty 10
1
-
-
OXYGEN PLANT DL 1.25 MATERIAL COST
-
-
-
1.25.2 Carry out calibration/ checks of all safety devices fitted in the system as well as on sub-assemblies. Upgradation of control panel with replacement of heater assembly
1
-
-
Tank level sensors DL 1.9 MATERIAL COST
-
-
-
1.9.1. Serviceability checks of Russian make tank level sensors (Unsinkability board at PDCR/ SPDCR) for fuel tanks, DA fuel tanks, Dirty oil and water tanks, feed water tanks and lub oil tanks. 1.9.2. Replacement of defective tank level sensors including removal, calibration and fitment. Qty - 52
1.9.3. Continuity checks of power and signal cabling of all sensors, replace if defective (Approx-500 mtrs)
1.9.4. Provisioning of centralisied monitoring system of tank level at PDCR/ SPDCR and followed by STW and commissioning Type of sensors are as follows:- 1.9.5. АД-4Р-Н (Upper level sensor) - qty – 141 1.9.6. АД-4М-О (Lower level sensor) - qty - 60 1.9.7. ДМ (Level measurement sensor) - qty – 10
211
-
-
Burner testing bench DL 1.74 MATERIAL COST
-
-
-
Repair/ refurbishment of burner testing bench. Work entails overhauling/ repair of test bench/jig, calibration and tuning of pressure gauges, inspection of instumentation and system lines, Repair/renewal as required. Material and spares to be provided by Shipyard.
2
-
-
Chemical Fire Smothering System (07 stations) DL 1.18 MATERIAL COST
-
-
-
1.18.5 Check automatic and remote start of system without HALON release from the extinguishers.
1
-
-
Foam Fire Fighting System DL 1.19 MATERIAL COST
-
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-
1.19.6.Carry out maintenance of measuring instruments as per their
certificates.
100
-
-
1.19.9 Carry out refurbishment/ replacement of control replay board outer cover.
1
-
-
1.19.10 Overhauling/ Replacemet of defective pressure sensor
1
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-
Drainage Pump DL 1.20 MATERIAL COST
-
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-
1.20.3. Calibrate all instrumentation. Undertake survey of clamping of complete system. Repair/ renew as necessary.
24
-
-
Norsafe (Rescue Boat) DL 1.28 MATERIAL COST
-
-
-
1.28.2.3. Carry out cabling, calibration of instrumentation panel/ console and instrumentation checks.
2
-
-
Bekas (Work Boat) DL 1.29 MATERIAL COST
-
-
-
1.29.2.3 Carry out cabling, calibration of instrumentation panel/ console and instrumentation checks.
2
-
-
OFB (Officers Boat) DL 1.30 MATERIAL COST
-
-
-
1.30.4.2 Carry out cabling, calibration of instrumentation panel/ console and instrumentation checks. Qty - 02
2
-
-
Arresting Gear DL 1.31 MATERIAL COST
-
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-
1.31.1.8 Checks all electrical control circuits from LCP to Arrester Gear compartments.
1.31.1.9 Checks all electrical components at LCP and Arresting gear control panels.
3
-
-
Ship's Aircraft Lift (Fwd & Aft) DL 1.34 MATERIAL COST
-
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-
1.34.5 Calibrate hydraulic and pneumatic pressure gauges, qty 20.range: 0-2.5 mpa, qty 02.range: 0-60 mpa, qty 04.range: 0-1 mpa, qty 06.range: 0-16 mpa, qty 02.range: -100-150kpa.
34
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-
Fwd and Aft Laboratory DL 1.73 MATERIAL COST
-
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-
Repair/ refurbishment of Fwd and Aft Laboratory (water/ POL). Work entails following:- 1.73.4 Calibration (repair/ renewal) of testing equipments, chemicals and instrumentation lines. - 02set
1.73.5 Chemical cleaning and pressure testing of fixed boiler sampling system from EBRs to Lab. Repair/ renew pipelines, gauges, end fittings and valves. - 04sets
1
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-
GAS ANALYSER FOR FUEL & OXYGEN DL 1.86 MATERIAL COST
-
-
-
Carryout following annual routines on gas analyser.Qty-04
1.86.1 Inspect oxygen sampling pump membrane and replace if required 1.86.2 Calibration of gas detectors .
1.86.3 Inspect avcat sampling pump membrane and replace if required .
4
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-
EBG controls DL 1.101 MATERIAL COST
-
-
-
Overhauling and tuning of RD controllers , GSR, RoY, Temperature controllers, Exhaust to Deareator and Exhaust to condensor controllers of all EBGs
4
-
-
Electromagnetic bleed valve DL 2.19 MATERIAL COST
-
-
-
Electromagnetic bleed valve of venilation system malfunctioning. Overhauling of bleed valve to be carried out. Qty- 30
30
-
-
DG 1, 2, 3, 4, 5 and 6 DL 3.6 MATERIAL COST Routines of 06 DGs. (1500KW, Qty - 06) work package involves:
-
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-
3.6.1 Replace the following (where applicable) 3.6.1.1 Thermo-couple 3.6.1.2 Electrical temperature indicator. 3.6.1.3 Tacho-meter transmitter. 3.6.1.4 Ball and roller bearing of pump motor.
4
-
-
3.6.5 Calibration and Repair/ Refurbishment of defective DG sensors 3.6.5.1 PSZ201 Very low inlet Lub-oil Pressure M/s Amote 3.6.5.2 TSZ201 Lub-oil Temperature M/s Amote 3.6.5.3 PSZ311 Low Safety Pressure M/s Amote 3.6.5.4 TSZ402 HT Water Temp, Engine Outlet M/s Amote 3.6.5.5. PSZ101 Low Lub-oil Pressure M/s Amote 3.6.5.6 PT401 HT Water Pressure, Engine Inlet M/s Den Force 3.6.5.7 Overspeed Sensor M/s Amote 3.6.5.8. PT50 Winding Temp Sensor M/s Amote
1
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3.6.6 Calibration and Repair/ Refurbishment of defective DG harness 3.6.6.1 3-Way valve - 30 mtrs (3X1.5 sq mm) 3.6.6.2. Propotional valve - 30 mtrs (3X1.5 sq mm) 3.6.6.3 Lub Oil flow meter - 30 mtrs (3X1.5 sq mm) 3.6.6.4. Buffer tank level sensor - 30 mtrs (3X1.5 sq mm) 3.6.6.5. 3Way Solenoid Valve - 30 mtrs (2X1.5 sq mm) 3.6.6.6. MPD - 30 mtrs (3X1.5 sq mm) 3.6.6.7. Filter - 30 mtrs (3X1.5 sq mm) 3.6.6.8. RTD PT 50 (winding temp) - 30 mtrs (3X1.5 sq mm) 3.6.6.9. RTD PT 50 (bearing temp) - 30 mtrs (3X1.5 sq mm)
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TG 1, 2, 3, 4, 5 and 6 DL 3.7 MATERIAL COST
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SR routines of 06 TGs. (1500KW, Qty-06). Work package involves: 3.7.1 Replace the following (where applicable) 3.7.1.1 Thermo-couple 3.7.1.2 Electrical temperature indicator. 3.7.1.3 Tacho-meter transmitter. 3.7.1.4 Ball and roller bearing of pump motor.
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Unsinkability Board DL 3.23 MATERIAL COST
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Following to be undertaken as part of SoW :-
3.23.1 Repairs/ Serviceability checks of 272 flood alarm sensors 3.23.2 Repairs/ Serviceability checks of 159 BP converters 3.23.3 Serviceability checks of PDCR and SPDCR control panels including renewal of perished/ brocken control cables, replacement of defective fuses, indication lamps
3.23.4 Proving of circuitory checks of alarm signal from respective flood sensors
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Resistor-E DL 3.30 MATERIAL COST
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3.30.9. Serviceability check/calibration of 07 in number temperature sensor and sensor cable of radar beacon, secondary radar, localizer beacon, and glide Scope beacon, approach control system 1 and 2 of of rezistor-e complex.
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Kaspiy system DL 3.32 MATERIAL COST
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Repairs/ Serviceability checks of solenoids. Replacement of defective ones.
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KASPIY DL 3.125 MATERIAL COST
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3.125.1 Check all service tallies and cable for correct securing. 3.125.2 Check that the control panel rubber seals/gaskets are in place and in good condition.
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3.125.3.Check wiring/contacts/relays of the panels for wear/deterioration. Project specific defects to DYD for renewal/replenishment if necessary.
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3.125.4. Carry out repair /calibration of defective 37sensors/gauges at shop floor.
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Serviceability of batteries:- Return all batteries in a filled and charged condition to the battery shop for maintenance
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Capacity test of battery and repair as necessary
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Preservation of battery / system
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Boiler Control DL 3.130 MATERIAL COST
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3.130.1.Carry out serviceability checks of pressure sensors and pressure switches as per para 3.2.3.3 of operating manual иpпф.421413.009-02pэ
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3.130.2.Carry out system serviceability and recovery checks as per para 3.2.3.4 of operating manual иpпф.421413.009-02pэ
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3.130.3.carry out steam pressure dynamic deviation checks as per para 3.2.3.5 of operating manual ИPПФ.421413.009-02PЭ
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3.130.4.carry out protection initiation check as per 3.2.3.6 of operating manual ИPПФ.421413.009-02PЭ
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Boiler Control System DL 3.136 MATERIAL COST
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3.136. 1.Replace the parts of valve of AUMA controller with SPTA available on the ship.
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3.136.2 Carry out protection initiation checks as per 3.2.3.6 of Operating manual
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Boiler Protection System DL 3.137 MATERIAL COST
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3.137.1 Undertake serviceability checks of pressure differential sensors (OM pp. no. 3.2.3.3). 3.137.2. Undertake system serviceability (OM pp. no. 2.2.1 to 2.2.22). 3.137.3 Carry out steam pressure dynamic deviation checks (OM pp. no. 3.2.3.5). 3.137.4. Carry out protection initiation check (OM pp. no. 3.2.3.6).
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DG Control DL 3.194 MATERIAL COST
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3.194.1 Check setting value of voltage and phase order of LCP voltage relays (KV741 and KV742) as per Maintenance manual 02961928 para 8.4.1 3.194.2 Make calibration of all transducer and meters of LCP, RCP, and CCP 3.194.3 Carry out repair/calibration of defective sensors/gauges at shop floor. (SS to land the sensosr/gauges 3.194.4 Serviceability checks of UPS batteries. 3.194.5. Replace PLC fans of LCP 3.194.6 Change Hour counters of LCPs 3.194.7 Clean PLC fans for any dust, sand, and impurities. 3.194.8 Test the grounding(bonding straps) continuity replace if necessary 3.194.9 Check all fuses and relays, replace if necessary. 3.194.10 Check the operation of wire break supervision module (SIMOS WBM-21) as per maintenance manual 02961928 para 8.5.1 3.194.11.Check all shutdown/protection relays for:- 3.194.12. check soldered connections in LCP. 3.194.13. Simulate the shutdown for each relay. 3.194.14. check is to be carried as per OI/maintenance manual of system 3.194.15 Check insulation resistance of LCP, RCP, and CCP for 24 V DC/380V AC as per Maintenance manual 02961928 para 8.3 to 8.3.2 with safety precaution para 5.1 to 5.3
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TG Control DL 3.195 SERVICE COST
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3.195.1 Check the emergency protection for proper operation on the running turbo generator as per operating instruction
3.195.2. Test the grounding (bonding straps) continuity of the devices, replace if necessary 3.195.3. Check all fuses and relays, replace if necessary. Lcp panel. 3.195.4. Carry out calibration of each transducer/sensors and meters in the control system.
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PUNJ & PUDUS MATERIAL COST
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Operational check/ Defect rectification on PUNJ and PUDUS panel view erratic operation during exploitation.
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Vent flap MATERIAL COST
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Serviceability checks of vent flap coil auto operation at all PGRs, EPS and EBRs. Rewinding/replacement of vent flap coils, limit switches and indications if found defective.
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NBC EQUIPMENT MATERIAL COST
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Repair/ serviceability / calibration checks of following NBC equipment:-
3.214.1. Decontamination monitering METER (QTY-12) RADIATION SURVEY METER (QTY-06)
3.214.2. MKS-02C (QTY-08)
3.214.3. KA-P- 19 (QTY-19)
3.214.4. KID-08SM3 (QTY-15)
3.214.5 PGD 7501 (QTY-04)
3.214.6. PDM (POKET Dosimeters) (QTY-604)
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