New Mangalore Port Trust Tender

Supply, Installation, testing & commissioning of 500 W LED Flood light fittings complete with driver and necessary accessories as required to maintain average 25 Lux for keeping minimum uniformity. Bidder to submit illumination design with location of the mast. Housing material of the flood light should be Matt Grey powder coated pressure Die-cast aluminum housing, with heat resistant tempered glass cover. System wattage of the luminaire should be within 500W and system lumen output should not be less than 120 lm/W. And total Luminous flux shall be 60000 lm (+/- 10%). The fixture should be available with choice of beam angles of NB A3 -25°. Fixture should be suitable for a input voltage range of 120 V to 277 V AC with input power supply of 230V AC ± 10 %. Lifetime should be at least 50,000 burning hours. Ingress protection class of IP 66 and impact resistance of IK 08. Bidder to submit LM 79-80 report of the luminaire from NABL / Govt. approved test house along with BIS certificate as required. As per Technical Specifications.

Supply of low intensity LED type single dome aviation obstruction light.

Construction of shallow foundation with M25 grade concrete for the high mast considering the safe soil bearing capacity at site as 10 T/sqmtr at 2 metre depth with all materials and labour.

Erection of the high mast with the help of suitable tools and plants, wiring of luminaires with all wiring materials like PVC insulated PVC sheathed flexible cable of suitable copper conductor cores of 1.5 sq. mm, lugs, MCB and all labour as a complete.

Supply of outdoor High Mast control panel made of SS 304 Grade Stainless steel Enclosure of size 600(W) X760(H) X210(D) mm with rain canopy, single door type with cam lock door sealing gasket and gland plate with required openings etc. Material 2.00mm thick and mounting plate 2.5mm thick comprising the following components with control wiring 10 Sq.mm copper wire for lighting circuit and 2.5 Sq.mm copper wire for motor circuit and termination with suitable lugs. work including supply & fixing of the components complete etc. as per technical specifications. 1. 1 no 63A, 4P, 25KA MCCB 2. 3 nos 32A, SP MCB for High Mast control 3. 3 nos 32A, SP, MCB for Motor Control 4. 4 nos, 100A, CBT connectors-4nos 5. 16Amps Connectors – 4 nos. 6. 16Amps Connectors – 4 nos. 7. 1 no MNX 45, 3P, contactor with add on block. 8. 1 no 24Hrs timer 9. 1 no Auto manual selector switch to by-pass timer 10. forward and reverse Contactor with push button control to raise/lower the lantern carriage for fixed 3 phase, 415V winch Electric Motor of suitable rating as per the recommendations of manufacturer. As per technical specifications.

Design & construction of RCC barricade wall around the high mast by using M 20 concrete with 10 mm vertical rod at a gap of 200 mm double layer and 3 rows of 8 mm horizontal rod by keeping 2000 mm inner radius from centre of high mast foundation as per the specifications. As per Technical Specifications

Providing RCC/Stone masonry foundation for the High Mast control Panel and the dimension of the foundation is 800(W) x 1000(H) x 400(D) mm and gap between the pillars is 350 mm for cable connection to the control panel. The foundation starts 300mm below the ground after making 100mm stone soling and height of the foundation 500mm above the high Mast foundation level and curing etc. and the panel should be stand on the four Stainless steel bolts (12mm x 6”)and each bolt with four nuts & washers at 50mm height from the foundation and complete. As per Technical Specifications.

Providing GI pipe earthing for High Mast & feeder pillars using 40 mm dia 2.9 mm thick, 2.5 meter long GI pipe with GI funnel with mesh and suitable size reducer fixed on the top of the earth electrode. The funnel should be enclosed in a CC chamber of 400 x 400 x 400 mm with a cast iron cover. The electrode shall have staggered holes of 12-mm dia and the electrode should be covered 150 mm around with alternate layers of salt and charcoal from the bottom of the pipe to the bottom of the CC chamber the connection from the electrode is to be established through GI Flats. (25x3mm for lighting and panel & 50 x 6mm for lightning arrestor) using GI bolts and nuts. work includes supply & fixing of required GI flats for each earthing connection.

Installation and commissioning of the stainless steel high mast control panel by terminating the required cables such as Incomer, lighting and motor. Work also including supply and fixing of required materials such as glands lugs etc. complete.

Design, Fabrication, supplying and erection of 9 Mtrs long hot dip Galvanized, Octagonal Street light poles with BSEN 10025 GRADE S355JO steel plate for shaft, IS 2062 for base plate with door opening arrangements , including suitable boards, Bakelite sheet and MCB’s as per IS specifications suitable to withstand the wind speed of 47 m/s for 9 Mtr Pole in single section and single joint welded as per IS 9595/IS10178AWS having dimensions bottom 155mm dia , top 70mm dia with 3mm thick suitable base plate 260X260X16mm, PCD 250 and foundation bolts M24X750mm long 4 nos ‘’ J’’ type along with template and the Pole shall be hot dip galvanized in single dipping with not less than 65micron as per ASTM-A123 and 153 etc. (excluding foundation ) as per drawing appended. a) 9m-Top 70mm and Bottom 155mm dia

Supplying and fixing of Hot dip Galvanized M.S. Bracket suitable for outdoor Luminaries and mounted on Octagonal pole using necessary bolts, nuts etc., complete. a) Single Arm Bracket with 1500mm Standard 40/50mm dia

Providing foundation for 9 mtrs Octagonal pole including Earth Excavation and making of RCC foundation using M 20 concrete, steel reinforcement, shuttering complete as per pole suppliers approved foundation drawing or depending upon site condition. (All supply materials included in this item).

Supply and drawing Flexible Multicore cable manufactured with electrolytic grade flexible copper with low conductor confirming to IS:8130-1984 and (Virgin) PVC insulation sheathed suitable for working voltage up to 1100 volts as per IS-694:1990. a) 3C X 2.5 sq.mm

Supplying of 1.1KV XLPE insulated, PVC extruded inner sheath Armoured LT UG Cable as per IS-1554(Part-I) or IS-7098(Part-I) Armouring strip thickness and resistivity as per IS-3975. a) 3.5C X 25 sq.mm

Supplying of 1.1KV XLPE insulated, PVC extruded inner sheath Armoured LT LT UG Cable as per IS-1554(Part-I) or IS-7098(Part-I) Armouring strip thickness and resistivity as per IS-3975. a) 3.5C x 50 sq.mm

Labour charges for laying of following size 1.1KV class XLPE UG cable/on wall with SS saddles with necessary screws /GI Pipe as required etc., as complete job. a) 3.5 Core x 25 sq.mm

Labour charges for laying of 1.1 KV class XLPE LT UG Cable in existing trench / GI pipe / Stoneware pipe / on pole/on concrete wall as required. a) 3.5C X 50 sq.mm

Supplying and making end termination with glands, lugs of LT cable. a) 3.5C x 25 sq.mm

Supplying and making end termination with glands, lugs of LT cable. a) 3.5C x 50 sq.mm

Earth work excavation for cable trench of 0.5 to 0.75 Mtr. Width and depth up to 1 Mtr including trial pit, depositing on bank up to a lead of 50 Mtr. Supplying and displaying necessary danger boards and lighting, using sight rails and sign boards at every 100 Mtr wherever necessary as directed. a) Hard Soil

Refilling the cable trenches with selected available earth from trench excavation including watering, consolidation in layers of 15 cm. Thickness including depositing of the surplus earth with a lead of 200Mtr.

Supplying and laying Double walled corrugated DWC HDPE pipe as per IS 14930 part II with necessary connecting sockets, couplings, Tees, bends, End - caps of same materials in existing trench/duct/pole/on wall/on black stone wall with SS saddles/ on poles/structure drawing the cable with supply and fixing DWC pipe with Aluminium clamps and stainless steel screws as required for drawing the cable as complete job. a) 40mm OD/32mm ID.

Supplying and laying Double walled corrugated DWC HDPE pipe as per IS 14930 part II with necessary connecting sockets, couplings, Tees, bends, End - caps of same materials in existing trench/duct/pole/on wall/on black stone wall with SS saddles/ on poles/structure drawing the cable with supply and fixing DWC pipe with Aluminium clamps and stainless steel screws as required for drawing thecable as complete job. a) 63mm OD/50mm ID

Supply of LED streetlight luminaire with pressure are cast aluminium housing body for optimal thermal dissipation. Lamp compartment comprising of anti-glare clear diffuser with Injection moulded polycarbonate material, delivering superior light output rated life Burning Hrs. 5000hr @Lumen Maintenance of 70%,maximum light intensity should be between 60 degree to 70degree.CCT5500k,IP66 optical and electrical compartment &impact resistance of complete luminaire1K08. Power factor0.9 with mains, Surge Protection -Min 5KV along with Over voltage /Overload/Short circuit/miss-wiring protection. Compatible for pole mounting with outer dia of 40mm to50mm.Universal Voltage driver to operate wide voltage range from 100V to 270V 50/60Hz application. Compliance to IS 10322/IEC 60598, LM 79& LM 80 Adherence with RoHS. UL approved MCPCB. Top access street light with single screw to ensure ease of maintenance at the sight site location minimized minimal tools. LED Light fixture with 150W System power consumption. LED Efficiency130 lm/w, nominal CRI75.Luminaire manufacture should have accredited by NABL/CPRI & any Government certified agency & Design & Development facility certified ISO 9001:2008.Housing with Supplier word mark/name shall be Engraved/Embossing on the die cast housing/Body part. Warranty of 2 years against any manufacturing defect. a) LED Streetlight 150W

Fixing and wiring of 150W LED street light fittings with suitable clamps brackets, lamps, bolts and nuts to 9 mtrs long poles.

Supply and fixing of Spiral earthing Electrode as per standard technical specifications as per ESCOM.

Supplying and fixing of street light timer box of size 300x600x170mm made of thermoplastic modular panel with lid, shock proof, IP 65 having internally embedded gasket on both lid and flap with hylum sheet, din rail with 10sqmm copper wire as complete and consisting of following components, a) 63A TPN MCB-1 No b) MNX 40A 4-pole Contactor-1 No c) 20A TPN MCB-2Nos d) 24 Hrs Time swtch-1 No. e) 40A Connectors-10 Nos.

Supplying and laying reinforced cement concrete pipe NP3 for culverts including pointing ends, and fixing collars with cement mortar 1:2 including cost of materials, labour, curing HOM complete as per specifications. No. KSRB 1000/2300. a) 300mm dia.

Supply and Installation of Cable Route Marker made up of RCC block of size 100cm (H) X 50cm (W) X 6cm (D) indicating Embossed text as NMPA LT Cable with Yellow paint and Red colour letters are fixing with cement concrete.