Karnataka Urban Water Supply And Drainage Board Tender

Code 05 - Supplying, laying and jointing HDPE pipes of specified grade and conforming to IS 4984-2016 with latest ammendments and conveying to work site including loading and unloading at both destinations and rolling and lowering into trenches, laying true to line and jointing of pipes and specials with electrofusion welding, giving hydraulic test as per relevant ISS with all lead and lifts including encasing the pipe alround to a depth of not less than 15 cms. with soft gravel or selected earth available from the excation, testing and commissioning. The rate is exclusive of required specials and fittings wherever necessary like saddle Tee, stub ends, flanged sets, bedns, reducers etc. complete (Contractor will make his own arrangements for procuring water for testing) Do75 mm Dia HDPE PE-100 PN-8 Pipes

Code 06 - Supplying, laying and jointing HDPE pipes of specified grade and conforming to IS 4984-2016 with latest ammendments and conveying to work site including loading and unloading at both destinations and rolling and lowering into trenches, laying true to line and jointing of pipes and specials with electrofusion welding, giving hydraulic test as per relevant ISS with all lead and lifts including encasing the pipe alround to a depth of not less than 15 cms. with soft gravel or selected earth available from the excation, testing and commissioning. The rate is exclusive of required specials and fittings wherever necessary like saddle Tee, stub ends, flanged sets, bedns, reducers etc. complete (Contractor will make his own arrangements for procuring water for testing) Do90 mm Dia HDPE PE-100 PN-8 Pipes

Code 07 - Supplying, laying and jointing HDPE pipes of specified grade and conforming to IS 4984-2016 with latest ammendments and conveying to work site including loading and unloading at both destinations and rolling and lowering into trenches, laying true to line and jointing of pipes and specials with electrofusion welding, giving hydraulic test as per relevant ISS with all lead and lifts including encasing the pipe alround to a depth of not less than 15 cms. with soft gravel or selected earth available from the excation, testing and commissioning. The rate is exclusive of required specials and fittings wherever necessary like saddle Tee, stub ends, flanged sets, bedns, reducers etc. complete (Contractor will make his own arrangements for procuring water for testing) Do160 mm Dia HDPE PE-100 PN-8 Pipes

Code 08 - Supplying, laying and jointing HDPE pipes of specified grade and conforming to IS 4984-2016 with latest ammendments and conveying to work site including loading and unloading at both destinations and rolling and lowering into trenches, laying true to line and jointing of pipes and specials with electrofusion welding, giving hydraulic test as per relevant ISS with all lead and lifts including encasing the pipe alround to a depth of not less than 15 cms. with soft gravel or selected earth available from the excation, testing and commissioning. The rate is exclusive of required specials and fittings wherever necessary like saddle Tee, stub ends, flanged sets, bedns, reducers etc. complete (Contractor will make his own arrangements for procuring water for testing) Do200 mm Dia HDPE PE-100 PN-8 Pipes

Code 09 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary.(Contractor will make his own arrangements for procuring water for testing). Note: a) No Negative tolerance in respect of thickness is pemissible. b) Basic Cost of MS Plate is considered as Rs.71,700/- per MT c) The pipe costs are FOR destination anywhere in Karnataka- 457mm dia-6.4mm thick

Code 11 - Manufacturing, providing, transporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985 with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulic test as per IS:3589:2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications with inside lining two coat of food grade epoxy painting of approved make with each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of 50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category to suit PSC / MS / CI / AC / DI / PVC pipes. The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contractor will make his own arrangements for procuring water for testing) for: For Bends,Tail pieces , Reducers, Test gaps,Tees upto 500 mm dia of pipe

Code 13 - Supplying and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of ductile iron (DI) conforming to IS-1865 and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 only. The stem sealing should be with toroidal sealing rings (minimum 2 O rings). Body and bonut should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate. Do 80 mm dia

Code 14 - Supplying and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of ductile iron (DI) conforming to IS-1865 and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 only. The stem sealing should be with toroidal sealing rings (minimum 2 O rings). Body and bonut should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate. Do 100 mm dia

Code 15 - Supplying and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of ductile iron (DI) conforming to IS-1865 and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 only. The stem sealing should be with toroidal sealing rings (minimum 2 O rings). Body and bonut should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate. Do 150 mm dia

Code 16 - Providing and fixing of Single/ Double chamber triple function tamper proof (Both the orifces to be housed in the single chamber) Air valves with Body and cover in Ductile cast iron of grade GGG 40/ 50. All internal parts such as float, shell with appurtenances., all cover bolts of austenitic alloy / SS 304 steel, DN 50 float of HOSTAFLON / SS 304 and gaskers and seals of EPDM. Epoxy powder coating (EP-P) inside and outside colour blue RAL5005. The valves should be designed for all the three functions i.e., 1. Large orifice for venting of large air volumes on start up. 2. Large orifice for intake of large air volumes. 3. Small orifice for discharge of pressurized air during operation.For PN 10.0 etc. complete for 80mm dia

Code 17 - Demolishing R.C.C. work manually/ by mechanical means including stack ing of steel bars and disposal of unserviceable material to the appropriate disposal area as per direction of Engineer-in-charge

Code 18 - Providing and laying in position Cement Concrete for levelling course for all works in foundation. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed, laid in layers not exceeding 150 mm thickness, well compacted using plate vibrators, including all lead & lifts, cost of all materials of quality, labour, Usage charges of machinery, curing, and all the other appurtenances required to complete the work as per technical specifications. Mix 1:2:4 Using 20 mm nominal size graded crushed coarse aggregates- For thrust block

Code 19 - Providing and laying in position Cement Concrete for all Sub structures of building, Irrigation works, Sub structure works of bridges, Drain works & other parallel works from 0.50m to 3.50 m height. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticisers, laid in layers, well compacted using needle vibrators, providing weep holes wherever necessary, including all lead & lifts, cost of all materials of quality, confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all other appurtenances required to complete the work as per technical specifications. M30 Design Mix Using 20 mm nominal size graded crushed coarse aggregates - For thrust block

Code 20 - Supplying, fitting and placing TMT FE 550 / 550D Steel Reinforcement including cost of all materials, machinery, labour, cleaning, straightening, cutting, bending, hooking, laping/welding joints, tying with binding wire / soft annealed steel wire and other ancilary operations complete as per drawing and technical specification

Code 23 - laying the pipe line at a depth not less than 0.45 mtrs. from the road surface, including providing 40mm dia. A class GI pipe as casing over the MDPE pipe from the bore point and upto the entrance of the premises and removing the stone slab covering of the drain and dismantling the size stone masonry wherever necessary and making bore in the wall of the premises. On entering the premises, connection should be continued with 20mm GI pipe by making U shape for the meter point below the ground level by making pit with sufficient space for the easy installation and removal of the water meter and providing vertical stand pipes on both sides of the meter. The connection should be secured firmly on thedistribution main pipe with SS / Brass ferrule of size 1/2 x 3/4 and fixing the union joint and gate valve / stop cock before the meter point and a reflex valve / non-return valve should be fixed on the connection after the meter point. (All these fixtures should be of standard quality conforming to IS). The compression fittings for MDPE pipes conforming to ISO 14236 and its latest versions. If the connection is of HDPE pipe the work include electric fusion tapping Tor saddles,PE 100 black color pipie of PN 16 /SDR 11 or Higher grade conforming to standards with brass cutter,flow regurator,water tight cap with Oring ,long spigot for making bore/tapping suitable to HDPE pipe by Electro fusion welding as per BS EN 12201-3 & EN 1555-3 standards. The Product should be tested to comply with BS 6920 for drinking water service in WRC - NSF, UK and DVGW certificate, Gemany. The Saddle should be manufactured Virgin Compounded PE 100 material.Tapping Tee or Saddles with coupler and compression fittings with cost of GI pipes, all specials such as GI tee, GI elbow, GI coupler, stopper with appurtenances, and brass or SS tap The excavated trench should be refilled with soft selected earth and the dismantled masonry of the drain should be re-constructed with available size stones in CM 1:8 and providing coping in CC 1:3:6 wherever required and the stone slab covering should be refixed in position with pointing in CM 1:3 and also the bored wall of the premises should be re-done to the original position and the rates are inclusive of the cost of all the materials, cement, sand water etc., required for these works. The road suface should be compacted well and brought to the original condition and the excess earth or debris shouldbe disposed off to a distance with an initial lead of 10 Kms. etc. complete for The excavated trench should be refilled with soft selected earth and the dismantled masonry of the drain should be re-constructed with available size stones in CM 1:8 and providing coping in CC 1:3:6 wherever required and the stone slab covering should be refixed in position with pointing in CM 1:3 and also the bored wall of the premises should be re-done to the original position and the rates are inclusive of the cost of all the materials, cement, sand water etc., required for these works. The road suface should be compacted well and brought to the original condition and the excess earth or debris should be disposed off to a distance with an initial lead of 10 Kms. etc. complete for following diameters:( for minimum length of 2m) Item-15mm dia for 4m length

Code 24 - laying the pipe line at a depth not less than 0.45 mtrs. from the road surface, including providing 40mm dia. A class GI pipe as casing over the MDPE pipe from the bore point and upto the entrance of the premises and removing the stone slab covering of the drain and dismantling the size stone masonry wherever necessary and making bore in the wall of the premises. On entering the premises, connection should be continued with 20mm GI pipe by making U shape for the meter point below the ground level by making pit with sufficient space for the easy installation and removal of the water meter and providing vertical stand pipes on both sides of the meter. The connection should be secured firmly on thedistribution main pipe with SS / Brass ferrule of size 1/2 x 3/4 and fixing the union joint and gate valve / stop cock before the meter point and a reflex valve / non-return valve should be fixed on the connection after the meter point. (All these fixtures should be of standard quality conforming to IS). The compression fittings for MDPE pipes conforming to ISO 14236 and its latest versions. If the connection is of HDPE pipe the work include electric fusion tapping Tor saddles,PE 100 black color pipie of PN 16 /SDR 11 or Higher grade conforming to standards with brass cutter,flow regurator,water tight cap with Oring ,long spigot for making bore/tapping suitable to HDPE pipe by Electro fusion welding as per BS EN 12201-3 & EN 1555-3 standards. The Product should be tested to comply with BS 6920 for drinking water service in WRC - NSF, UK and DVGW certificate, Gemany. The Saddle should be manufactured Virgin Compounded PE 100 material.Tapping Tee or Saddles with coupler and compression fittings with cost of GI pipes, all specials such as GI tee, GI elbow, GI coupler, stopper with appurtenances, and brass or SS tap The excavated trench should be refilled with soft selected earth and the dismantled masonry of the drain should be re-constructed with available size stones in CM 1:8 and providing coping in CC 1:3:6 wherever required and the stone slab covering should be refixed in position with pointing in CM 1:3 and also the bored wall of the premises should be re-done to the original position and the rates are inclusive of the cost of all the materials, cement, sand water etc., required for these works. The road suface should be compacted well and brought to the original condition and the excess earth or debris shouldbe disposed off to a distance with an initial lead of 10 Kms. etc. complete for The excavated trench should be refilled with soft selected earth and the dismantled masonry of the drain should be re-constructed with available size stones in CM 1:8 and providing coping in CC 1:3:6 wherever required and the stone slab covering should be refixed in position with pointing in CM 1:3 and also the bored wall of the premises should be re-done to the original position and the rates are inclusive of the cost of all the materials, cement, sand water etc., required for these works. The road suface should be compacted well and brought to the original condition and the excess earth or debris should be disposed off to a distance with an initial lead of 10 Kms. etc. complete for following diameters:( for minimum length of 2m) Item-15mm dia for 6m length