Karnataka Power Transmission Corporation Limited Tender

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Karnataka, also known as Karunadu, is a state in the southwestern region of India. Karnataka was formed originally as Mysore State on 1st November 1956 and currently is the biggest state in south India. Its capital and largest city is Bengaluru. It covers an area of 191,791 km2 (74,051 sq mi) and is the sixth largest state by area comprising 31 districts. Karnataka is also a state of multiple languages; Kannada being the official and most widely spoken language in Karnataka. Other languages spoken in the state include Tamil, Telugu, Malayalam, Kodava, Konkani and much more.Karnataka tenders are issued by the government of Karnataka, public & private sector organisations. The state government issues majority of the Karnataka tenders, which are for goods and services including construction, road and bridge construction, IT services, engineering services, medical services, educational services amongst many others. Bidassist is one of the largest eprocurement portals, which offers all government tenders from across the world in one place. Bidassist offers information on all Karnataka tenders and other state and authority tenders in no time. Bidassist is a platform where users can look for various Karnataka tenders as well as other tenders.

Karnataka Power Transmission Corporation Limited - KPTCL Tender

Electrical Generators And Transformers
Electrical and Electronics
Opening Date14 Jun 2022
Closing Date24 Jun 2022
Tender Amount₹ 43,99,999 
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Transportation of faulty power transformer main tank along with accessories such as radiators, bushings, cooling fans, OLTC drive mechanism, RTCC panel, Marshalling Box, buchholz relay, PRV, MOG, OSR, Breather etc from 66/11kV KUDURU to repairers premises approximately 500km with transit insurance. 1) 0-250 km @135/km= Rs.33,750.00 2) 250-500 km@110/km=Rs.27,500.00 Total=33750+27500=Rs.61,250.00 As per SR Page no 70,Sl no 39(4)

23.05

72275

61250

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Unloading of the faulty power transformer tank with active parts and accessories at firm's work. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.2.

23.05

4061

149.34

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Dismantling faulty transformer for joint inspection at repairers premises including all activities such as opening of top cover, de-tanking of core and winding, separation of HV/LV coils, conducting preliminary test required for assessment of repair work to be undertaken, dismantling core etc., in the presence of KPTCL authorised representative. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.3.

1

44047

37328.38

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Repair and overhauling of OLTC/Diverter switch including change of oil, lubrication and replacement of gaskets, and other parts which are locally available. Spares for OLTC/Diverter switch if any (Spares to be obtained from the original manufacturer). As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.7.

1

35238

29862.88

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Cleaning, repairing and painting inside the tranformer tank with hot oil bath and acid proof epoxy paint and painting outside the tank with enamel paint after thorough cleaning including the cost of materials including the painting of radiators at site/firm. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.8.

1

35238

29862.88

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Re assembly of Core and winding with new solid insulation. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.9.

1

56060

47509.17

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Drying out the assembly of core and winding in oven/vacuum chamber, till the specified insulation resistance values are obtained as per IS (including cost of material and labour). As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.10.

1

72077

61082.97

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Tanking the assembly, giving connection, providing new gaskets and insulating materials conforming to relevant IS, putting back the cover, tightening the fixtures, fixing the bushing etc, brazing of leads and providing insulation to the brazing point wherever necessary including the cost of all materials like gasket, insulating materials, Bolts and Nuts etc., and labour. Other accessories at repairers work to facilitate the testing. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.11.

1

35238

29862.88

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Filling of oil to the main tank and OLTC tank filtering the oil including filtering till attainment of prescribed BDV values including labour, filtering equipment along with accessories. The minimum BDV value shall be 50kV. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.12.

10350

52271

4.28

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Reconditioning of Condenser bushings. DDF test reports of all the bushings should be provided at the time of acceptance tests.

3

17700

5000

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Reconditioning of accessories such as cooling fans, Conservator, Marshalling Box, WTI, OTI and repairs to other accessories wherever necessary. Repairs to RTCC panel such as replacement of timer, tap position indicator, emergency trip switch including any modifications in control wiring if necessary.Tap position indicator in the RTCC panel should have 4-20mA Analog O/p for SCADA.

1

53100

45000

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Testing the transformer for routine tests as per IS 2026-1983 in presence of TA&QC and RT Staff. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.15.

1

35238

29862.88

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Loading of repaired good transformer tank with active parts and accessories at firm's work As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.2.

32.05

5647

149.34

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Transportation of repaired good transformer and transformer accessories such as radiators, bushings, cooling fans, OLTC drive mechanism, RTCC panel, Marshalling Box buchholz relay, PRV, MOG etc from repairers premises to the alloted station of KPTCL with transit insurance. The tranformer should be transported with oil up to the core level approximately 500km. 1) 0-250 km @135/km= Rs.33750.00 2) 250-500 km@110/km=Rs.27,500.00 Total=33750+27500=Rs.61,250.00 As per SR Page no 70,Sl no 39(4)

32.05

72275

61250

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Unloading of the repaired power transformer tank with active parts and all accessories at the destination station of KPTCL. as per MW SR 2016 Page No.72 Sl.No.40(b).

32.05

66561

1760

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Moving the repaired transformer to the plinth about 10 meters.as per MW SR 2016 Page No.63 Sl.No.14 (a).

32.05

17396

460

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Assembly of tranformer parts like bushings, radiators, Conservator, breather etc.for the total weight of the transformer.as per MW SR 2016 Page No.63 Sl.No.14(b).

32.05

38613

1021

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Assisting and Supervising in commissioning of tranformer in the presence of RT staff as and when the transformer is ready for commissioning. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.18.

1

14415

12216.59

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PART-A TOTAL

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798947

-

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Part-B Material Portion

-

-

-

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Providing new copper windings in place of damaged winding including cost of material and labour, drying etc., Taking into account value of released copper which has to be retained by the repairer (Meeting IS 6160&7404 standards) New copper rate Rs 551.64/kg Sl.No.4 Scrap copper rate Rs 391.00/Kg Sl.No.19(a) Net copper rate after deducting the scrap rate Rs.551.64-391.00=160.64 per Kg. Untanking mass as per name plate =13705Kg C&W Mass = untaking mass x 35% C&W Mass = 13705 x 0.35= 4797Kg. (4796.75) Weight of solid insulation = C&W Mass x 20% = 4797*20%=959KG (959.4) Hence Total wt of the copper = C&W mass - weight of solid insulation = 4797 - 959= 3838 Total weight of the copper winding per phase =3838/3=1279 KG per phase (after GST)(1279.3) (as per KPTCL standard practice) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017.

1279

242441

160.64

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Providing solid insulation materials for replacement to damaged or burnt insulation for 3 limbs. (Assessed wt of solid insulation as per Sl. No.1 above) =959 = 959/3 = 320 per phase (319.6) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.5(a).

320

156832

415.34

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Providing new CRGO lamintion to the core in place of damaged lamination wherever necessary including cost of materials and labour taking into account of released CRGO which has to be retained by the repairer. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Price of new CRGO = 440.50 Sl.No.6 Price of scrap = 66.33 Sl.No.19(c) Rate after deducting scrap = 440.50-66.33=374.17

50

22076

374.17

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Complete new oil required for commissioning the transformer should be supplied from standard manufacturers. Tested oil result has to be approved by R&D KPTCL. Total Qty. of oil as per name plate = 10350 Ltr. As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.16.

10350

879750

72

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Providing new 72.5kV Class condenser bushings. DDF test reports of all the bushings should be provided at the time of acceptance tests. (If necessary).

3

106200

30000

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11kV Bushings with metal parts (If necessary)

4

47200

10000

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Providing following spares for transformer (if necessary) which shall be procured from the original manufacturer.

-

-

-

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MOG (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.25.

1

2062

1748.29

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OSR (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.22.

1

2445

2072.84

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Breather (5 Kg+ 2 Kg) (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.26.

1

662

561.7

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PRV (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.24.

1

3498

2964.51

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Buchholz relay (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.23.

1

3224

2733.02

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WTI (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.20.

1

3131

2654.03

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OTI (if necessary) As per Corporate Office Circular No.B16/7625/86-87 dt. 30.12.2017. Sl.No.21.

1

3242

2747.76

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Providing 2 SCADA compitable Analog O/p of 4-20mA and remote indicator for WTI and OTI and Remote temperature indicator for WTI and OTI to be provided along with necessary RTDs.

1

17700

15000

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PART-B TOTAL

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1490468

-

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(Part-A Labour Portion) + (Part-B Material Portion) TOTAL

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2289416

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