Karnataka Industrial Areas Development Board Tender

code04 - Chemical Dyke Wall : HCl 20m x 13m x 0.25 mH , FeCl3 6m x 6m x 0.5 mH ,H2O2 6m x 6m x 0.5 mH, Acid storage Area 8m x 6m x 2 mH , Alkali Storage Area 7m x 3.5m x 2 mH , Neutral Storage Area 1m x 3.5m x 2 mH , Acid Dyke Wall 13m x 4m x 0.2 mH , Neutral Dyke Wall 12.5m x 4m x 0.2 mH .

code05 - Building and Shed : MCC CONTROL ROOM 20.0 m X 10.0 m X (4+4)8 mH, Transformer Yard 10 m X 5 m, Security Room 5m x 10m x 4 mH,LABORATORY, CHEMICAL STORAGE AND DOSING BUILDING 30.0 m X 20.0 m X 10 m (Including Carpet area of 350 sqm for Laboratory), Blower Shed 15m x 8m x 6 mH, Evaporator Shed 25 m x 8m x 18 mH, UF/ RO Shed 20m x 40m x 6 mH, Centrifuge Shed 16 m x 6m x (4+6) 10 mH, Boiler Shed 15m x 8m x 6 mH, Sludge and Stock Storage Yard 820 m2 (As Per Layout), Process Drain/ Storm water Drain As per requirement, External Lighting As per requirement, Equipment Foundation As per requirement, Road 3.5 m wide.

code06 - MECHANICAL: Industrial Effluent (Pre treatment):- 1)Diffuser for Collection Tank-1 , 2 NOS Capacity: 90 m3 /hr each,Tubular/Disc EPDM/ Silicon. 2)Waste water Transfer pump-1 , 2 NOS Capacity: 7.5 m3/hr @ 15 mwc, Horizontal centrifugal, open impeller ,Casing: SS 316, Impeller: SS 316. 3)Mechanical Fine Screen -1 , 2 nos ,Mechanical Motor Operated, Bar Spacing 6 mm, Wetted Part: SS316, Non Wetted Part : CI 4) CPI Separator-1 , 1 nos, Capacity: 7.5 m3/hr, Rectangular Plate pack Type, Slotted pipe type Oil Skimmer, Body: CS Glass flake lined & Baffle Plate/Oil skimmer : CS EP, Plate Pack: FRP. 5) CPI-1 Sludge Transfer Pump, 2 nos Capacity:0.5 m3/hr @ 15 mwc, Horizontal centrifugal, open impeller,Casing: SS 316, Impeller: SS 316. 6) Flash Mixer Tank-1- Agitator , 1 nos, Capacity: 7.5 m3/hr, Power: 0.75 kW,Propeller Type, Impeller: SS 316 & Shaft: SS 316. 7) Flocculation Tank-1- Agitator . 1 nos, Capacity: 7.5 m3/hr, Power: 0.37 kW,Paddle Type, Impeller: SS 316 & Shaft: SS 316. 8) Primary Clarifier-1 Mechanism,Capacity: 7.5 m3/hr, Size: Suitable for 4 m Dia.Sludge,Central Driven ,SS 316. 9) sludgeTransfer Pump-1, 2 nos, Capacity:1.0 m3/hr @ 15 mwc, Horizontal centrifugal, open impeller, Super Duplex .10) Stripper Feed pump,2 nos, Capacity:8 m3/hr @ 15 mwc, Horizontal centrifugal, Casing: SS 316, Impeller: SS 316. 11) Solvent Stripper Package, 1 nos, Capacity: 8 m3/hr ,Steam Based Stripper,Standard. 12) Lime Dosing Tank , 2 nos, 5000 ltrs,Vertical Cylindrical ,HDPE. 13) Lime Dosing Pump (Common for Entire ZLD),2 nos, 1 m3 /hr @15 mwc,Horizontal centrifugal,Casing: CI, Impeller: SS-304 & Shaft: SS-304. 14) Lime Dosing tank Agitator , 2 nos 0.75 KW,Non submersible MIXER type,SS316. 15) FeCl3 Dosing Tank, 2 nos 500 ltrs,Vertical Cylindrical,HDPE, 16) FeCl3 Dosing Pump for Flash Mixer-1 , 2 nos,0-10 LPH @ 30mwc,Diaphragm ,PP. 17) FeCl3 Dosing tank Agitator , 2 nos, 0.37 KW,Non submersible MIXER type, MS RL. 18) Poly Dosing Tank, 2 nos ,1500 ltrs,Vertical Cylindrical ,HDPE. 19) Poly Dosing Pump For Flocculation Tank-1, 2 NOS 0-30 LPH @ 30mwc,Diaphragm ,PP. 20) Poly Dosing tank Agitator, 2 nos, 0.37 KW, non submersible MIXER, SS316. Soda Ash Dosing Tank 5000 ltrs,21) Soda Ash Dosing Tank , 2 NOS,5000 ltrs,Vertical Cylindrical ,HDPE. 22) Soda Ash Dosing Pump (Common for Entire ZLD) 1 m3 /hr @15 mwc,Horizontal centrifugal,Casing: CI, Impeller: SS-304 & Shaft: SS-304. , 23)Soda Ash Dosing Tank Agitator 2 NOS ,0.75 KW,Non submersible MIXER type ,SS316. 24) Acid Dosing Tank, 2 NOS,1000 ltrs,Vertical Cylindrical ,HDPE. 25) Acid Dosing Pump for for Primary Clarifier-1 Outlet 0-10 LPH @ 30mwc,Diaphragm ,Pp

code07 - Combined Effluent Treatment Plant (CETP) for All Pretreated Effluents : Biological Treatment:- 1) Diffuser for Hold Tank-2 ,1 nos, Capacity: 20 m3 /hr each, Tubular/Disc, EPDM/Silicon, 2) Aeration Tank Feed Pump, 2 nos,Capacity: 50 m3/hr. @ 20 mwc,Horizontal centrifugal,Casing: SS 316, Impeller: SS 316. 3) Diffuser for 1st Stage Aeration tank , 1 nos, Capacity: 3000 m3 /hr Tubular/Disc, EPDM/Silicon ,4) Air blower for 1st Stage Aeration Tank , 2 nos, 3000 Nm3/hr @ 0.65 Bar,Twin lobe/ Tri Lobe,CI. 5) 1st Stage Secondary Clarifier, 1 nos Capacity: 50 m3/hr., Size: Suitable for 10 m Dia,Central Driven,Wetted part- MS FRP, Non wetted part- MS EP,6) 1st Stage Sludge Recycle Pump,2 NOS Capacity: 47 m3/hr. @ 12 mwc,Horizontal centrifugal, open impeller,Casing: SS 316, Impeller: SS 316 . 7)Rotary Screen 1 NOS, Capacity: 64.4 m3/hr.rotary type, ss 316.8) Diffuser 2nd Stage Aeration tank, 1 nos Capacity: 1510 m3 /hr Tubular/Disc, EPDM/Silicon , 9) Air blower for 2nd Stage Aeration Tank , 2 nos, 1510 Nm3/hr @ 0.6 Bar,Twin lobe/ Tri Lobe, CI, 10) MBR Air Scouring Blower , 2 NOS 400 Nm3/hr @ 0.45 Bar Twin lobe/ Tri Lobe, CI, 11) MBR System , 1 nos Capacity: 45 m3/hr, standard, PVDF. 12) MBR RAS pumps , 2 nos Capacity: 257 m3/hr. @ 12 mwc Horizontal centrifugal,Casing: SS 316, Impeller: SS 316. , 13) MBR Permeate Pump , 2 nos Capacity: 71.5 m3/hr. @ 10 mwc, Self Priming, Centrifugal, Casing: SS 316, Impeller: SS 316, 14) MBR Backwash Pumps, 2 nos Capacity: 42 m3/hr. @ 14 mwc, Horizontal centrifugal, Casing: SS 316, Impeller: SS 316, 15)DAP Dosing Tank , 2 nos, 1000 ltrs, Vertical Cylindrical , HDPE, 16) DAP Dosing Tank Agitator 2 NOS 0.75 KW,Non submersible MIXER type,SS316, 17)DAP Dosing Pump for 1st Stage Aeration Tank , 2 nos, 0-100 LPH @ 30mwc,Diaphragm , PP. 18) Urea Dosing Tank, 2 NOS 2000 ltrs,Vertical Cylindrical , HDPE. 19) Urea Dosing Tank Agitator , 2 NOS 0.75 KW,Non submersible MIXER type, SS316, 20) Urea Dosing Pump for 1st Stage Aeration Tank, 2 nos, 0-200 LPH @ 30mwc Diaphragm, PP, 21) Glycerin Dosing Tank, 2 nos, 1000 ltrs,Vertical Cylindrical , HDPE. 22) Glycerin Dosing Tank Agitator, 2 nos, 0.75 KW,Non submersible MIXER type, SS 316. 23) Glycerin Dosing Pump for 2nd Stage Aeration Tank, 2 nos, 0-30 LPH @ 30mwc, Diaphragm,PP, 24) NaOCl Dosing Pump for MBR , 2 nos, 500 ltrs,Vertical Cylindrical , HDPE, 25) NaOCl Dosing Pump for MBR , 2 nos, 0-500 LPH @ 30mwc, 26) NaOH Dosing Pump for MBR , 2 nos 0-500 LPH @ 30mwc, Diaphragm,PP, 27) Citric Acid Dosing Tank , 2 nos 500 ltrs, Vertical Cylindrical , HDPE,28) Citric Acid Dosing Pump for MBR, 2 nos, 0-50 LPH @ 30 mwc, Diaphragm PP

code08 - RO Stage-1 System:(1) RO Stage-1 feed Pumps 21.2 m3 /hr @ 35 mwc Horizontal/Vertical Centrifugal Casing: SS 316, Impeller: SS 316-4 (2) Micron Cartridge Filter (RO Stage-1) 21.2 m3 /hr Vessel: SS 316, Element-PP-4 (3) RO High Pressure Pumps (RO Stage-1) 21.2 m3 /hr @ 159 mwc Horizontal/Vertical Centrifugal Casing: SS 316, Impeller: SS-316-6 (4) RO Booster Pumps-I (RO Stage-1) 11.4 m3 /hr @ Suction Pressure:155 mwc, Discharge Pressure: 90 mwc Horizontal/Vertical Centrifugal Casing: SS 316L, Impeller: SS-316L-6 (5) RO Booster Pumps-II (RO Stage-1) 7.5 m3 /hr @ Suction Pressure:242 mwc, Discharge Pressure: 80 mwc Horizontal/Vertical Centrifugal Casing: SS 316L, Impeller: SS-316L-6 (6) RO Stage-1 Membrane 21.2 m3 /hr Horizontal RO Membrane-Polyamide-3 (7) RO Stage-1 Pressure Vessel 21.2 m3 /hr Horizontal FRP Pressure Vessel-3 (8) RO Stage-1 Skid Fabricated MSEP-3 (9) Static Mixer for RO Stage-1 Suitable for 17 m3/hr Non submersible type SS 316-3 RO Stage-2 System: (1) RO Stage-2 feed Pumps 6.35 m3 /hr @35 mwc Horizontal/Vertical Centrifugal Casing: PP, Impeller: PP-3 (2) Micron Cartridge Filter (RO Stage-2) Suitable for 6.35 m3/hr. PVC/ FRP-3 (3) RO Stage-2 High Pressure Pumps 6.35 m3 /hr @ 391 mwc Horizontal/Vertical Centrifugal Casing: Duplex, Impeller: Duplex-4 (4) RO Booster Pumps-I (RO Stage-2) 4.52 m3 /hr @ Suction Pressure:388 mwc, Discharge Pressure: 60 mwc Horizontal/Vertical Centrifugal Casing: Duplex, Impeller: Duplex-4 (5) RO Stage-2 Membrane 6.35 m3/hr. Horizontal RO Membrane-Polyamide-2 (6) RO Stage-2 Pressure Vessel 6.35 m3/hr. Horizontal FRP Pressure Vessel-2 (7) RO Stage-2 Skid Fabricated MSEP-2 (8) Static Mixer for RO Stage-2 Suitable for 2.54 m3/hr Non submersible type SS 316-2 (9) Diffuser for RO-1 Reject water Tank and MVR Feed Tank Capacity: 360 m3 /hr Tubular/Disc EPDM/ Silicon-1 (10) Service Water Transfer Pumps 2 m3 /hr @20 mwc Horizontal centrifugal Casing: CI, Impeller: SS-304-2 (11) Antiscalant Dosing Tank 100 ltrs Vertical Cylindrical HDPE-1 (12) Antiscalant Dosing Pump for RO-I , RO-2 0-10LPH @ 30mwc Diaphragm PP-3 (13) Antiscalant Dosing tank Agitator 0.37 KW SS316-2 (14) SMBS Dosing Pump 0-10LPH @ 30mwc Diaphragm PP-2 (15) NaOH Dosing Pump for RO-Permeate 0-10LPH @ 30mwc Diaphragm PP-2 (16) HCl Dosing Pump for RO Reject 0-10LPH @ 30mwc Diaphragm PP-2 Common CIP system for RO system (RO-1 and RO-2): (1) RO CIP Tank 5000 lit Vertical Cylindrical PE-1 (2) RO CIP Tank- Agitator 0.75 KW Non submersible type SS316-1 (3) Micron Cartridge Filter for RO CIP Suitable for 18 m3/hr Vessel: SS 304, Element-PP-1 (4) RO CIP Pump 18.0 m3/hr @40 mwc Horizontal centrifugal Casing: SS 316, Impeller: SS-316-1

code09 - Zero Liquid Discharge portion: (1) Diffuser for RO-1 Reject water Tank and MVR Feed Tank Capacity: 360 m3/hr Tubular/Disc EPDM/ Silicon-1 (2) MVR Feed Pump 8.6 m3/hr @40 mwc Horizontal centrifugal Casing: Duplex , Impeller: Duplex-2 (2.1) Vacuum distillation based ZLD Capacity: 100 KLD MVR Based Evaporator with ATFD Standard-1 (3) Pump Capacity:38.9 m3/hr Shell and Tube Type/ Plate Type Shell: CS, Tube/Plate: SS 304-1 (4) Crystalliser Capacity: 1600 kg/hr Biogas Operated/ PNG Operated Standard-1 (5) Cooling Tower Capacity: 120 m3/hr Forced Draft Type Standard-1 (6) Cooling Tower Transfer Pumps Capacity: 120 m3/hr @ 35 mwc Horizontal centrifugal Casing - CS , Impeller - CS-2 (7) Air Compressor for Plant/Instrument Air 100 Nm3/hr @ 6 Bar Reciprocating Type CI-2 (8) Condensate Transfer Pump Capacity:8.5 m3/hr @ 15 mwc Horizontal centrifugal Casing - CS , Impeller - CS-2 (9) Acid Dosing Pump for Evaporator 0-300 LPH @ 30mwc Diaphragm PP-2 (10) Antifoam Dosing Tank 500 ltrs Vertical Cylindrical HDPE-2 (11) Antifoam Dosing Tank Agitator 0.37 KW Non submersible MIXER type SS316-2 (12) Antifoam Dosing Pump 0-10 LPH @ 30mwc Diaphragm PP-2 (13) Antiscalant Dosing Tank 500 ltrs Vertical Cylindrical HDPE-2 (14) Antiscalant Dosing Tank Agitator 0.37 KW Non submersible MIXER type SS316-2 (15) Antiscalant Dosing Pump 0-10 LPH @ 30mwc Diaphragm PP-2

code10 - Sludge Handling System and Chemical Storage Facility: (1) Centrifuge-1 Feed Pump 4.5 m3 /hr @30 mwc Positive Displacement Casing: CI, Impeller: SS-316 & Rotor: Nitrile-2 (2) Chemical Sludge Centrifuge 4.5 m3/hr Solid Bowl SS 304-1 (3) Bio Sludge Thickener Feed Pump 4.6 m3 /hr @ 20 mwc Positive Displacement Casing: CI, Impeller: SS-316 & Rotor: Nitrile-2 (4) Bio Sludge Thickener Mechanism Suitable for 5 m Dia Central Driven MSEP-1 (5) Centrifuge-2 Feed Pump 1 m3 /hr @30 mwc Positive Displacement Casing: CI, Impeller: SS-316 & Rotor: Nitrile-2 (6) Chemical Sludge Centrifuge 1 m3/hr Solid Bowl SS 304-1 (7) Dewatering Polymer Dosing Tank 2000 Litres Vertical Cylindrical HDPE-1 (8) Dewatering Polymer Dosing Pump-1 200 LPH @ 30mwc Diaphragm PP-2 (9) Dewatering Polymer Dosing Pump-2 100 LPH @ 30mwc Diaphragm PP-2 (10) Dewatering Polymer Dosing tank Agitator 0.37 KW Non submersible MIXER type SS316-1 (11) Centrate Tranfer Pumps 7.0 m3 /hr @ 10 mwc Submersible Casing: SS 316, Impeller: SS-316-2 (12) N-Pit Transfer Pumps 1.0 m3 /hr @ 20 mwc Submersible Casing: SS 316, Impeller: SS-316-2 (13) Diffuser for Chemical Sludge Tank and Bio Sludge Tank Capacity: 180 m3 /hr Tubular/Disc EPDM/ Silicon-1 (14) Common Air blower 2500 Nm3/hr @ 0.6 Bar Twin lobe CI-2 (15) Oil Disposal Pumps 15 m3 /hr @ 15 mwc Horizontal centrifugal Casing: PP, Impeller: PP-2 Bulk Chemical Storage System: (1) Bulk HCl Storage Tank Volume: 30 m3 Cylindrical MS RL-2 (2) HCl Loading and Unloading Pumps 15m3 /hr @ 15 mwc Horizontal centrifugal Casing: PP, Impeller: PP (3) Bulk FeCl3 Storage Tank Volume: 15 m3 Cylindrical PP-FRP-1 (4) FeCl3 Loading and Unloading Pumps 15m3 /hr @ 15 mwc Horizontal centrifugal Casing: PP, Impeller: PP-2 (5) Bulk H2O2 Storage Tank Volume: 15 m3 Cylindrical PP-FRP-1 (6) H2O2 Loading and Unloading Pumps 15m3 /hr @ 15 mwc Horizontal centrifugal Casing: PP, Impeller: PP-2

code11 - Electrical and instruments :Plant Electrical Components 11kV Switchgear

code12 - 11kV U/G cable & Terminations

code13 - 11/0.433kV, Distribution Transformers (2+2)

code14 - 415V, Diesel Gen-Set with AMF Panel

code15 - 415V, Low Voltage Switchgear & 110V DC System

code16 - 1.1kV, L.T Cabling with Cable Carrier System

code17 - Lighting System

code18 - Earthing System

code19 - Lightning Protection System

code20 - Safety procedures

code21 - Works required as per CEIG requirements

code22 - Miscellaneous Works

code23 - Plant Instrumentation Components : Supply of Main redundant control panels

code24 - Supply of SCADA, PLC and Accessories

code25 - Supply of RIO panels

code26 - Supply of HT panel

code27 - Supply of PCC panel

code28 - Supply of MCC Panel

code29 - PLC programming and SCADA SCREEN CUSTOMISATION

code30 - Piping system: Industrial effluent from collection tank to Holding tank-1: 1) Size-MOC 100 NB-UPVC/HDPE 310 mtr, 2) Accessories Flanges 30 nos, Elbow20 nos, Tee/STEBEND 20 nos, 3) Type of valves: Butterfly valves 5 nos, Globe valves 6 nos

code31 - Engineering Effluent from inlet to collection tank to Holding tank-3: 1) Size-MOC 100 NB-UPVC/HDPE 400 mtr, 2) Accessories Flanges 15 nos, Elbow 15 nos, Tee 20 nos, 3) Type of valves: Butterfly valves 15 nos, Globe valves 4 nos

code32 - RO REJECT + STRIPPED OUT PUT TO ZLD to condensate tank: 1) Size-MOC 100 NB-SS316L 400 mtr, 2) Accessories Flanges 20 nos, Elbow 20 nos, Tee 20 nos, 3) Type of valves: Butterfly valves 6 nos, Globe valves 4 nos

code33 - COOLING TOWER WATER LINE: 1) Size-MOC 200 NB-MS 950 mtr, 2) Accessories Flanges 40 nos, Elbow 30 nos, Tee 20 nos, 3) Type of valves: Butterfly valves 8 nos, Globe valves 4 nos

code34 - INTERCONNECTING WATER LINE: 1) Size-MOC 150 NB-MS 750 mtr, 2) Accessories Flanges 40 nos, Elbow 30 nos, Tee 20 nos, 3) Type of valves: Butterfly valves 8 nos, Globe valves 4 nos

code35 - MISCELLANEOUS WATER LINE: 1) Size-MOC 200 NB-MS 650 mtr, 2) Accessories Flanges 40 nos, Elbow 30 nos, Tee 20 nos, 3) Type of valves: Butterfly valves 8 nos, Globe valves 4 nos

code36 - Erection and commissioning works of all nature both CETP and ZLD portion

code37 - Tests on Completion