Karnataka Industrial Areas Development Board Tender

code04 - Cutting Asphalt /Concrete road surface using machine cutter for leakage pit with earth work excavation in all classifications of soil including all lead and lifts bailing out water with pumps including barricading, danger lighting etc., as per requirement and disposing of the excavated stuff as directed. After attending the leak, refilling the trench for 30 cm depth quarry dust above and around pipelines and balance with available earth in layers not exceeding 20 cms in depth, compacting Each deposited layer by ramming including watering and consolidation by mechanical means approved by Engineer Incharge. (Work to be carried out as per leak repair manual and the rate includes hire charges of dewatering Pump, tractor, Jeep with all kinds of Labour in a Complete manner) with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code05 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thickbeyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing). Dia of pipe 508mm dia 6.4 mm thick with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code06 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thickbeyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing). Dia of Pipe of 219mm dia 6.0mm thick with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code07 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thickbeyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing). Dia ofPipe of 406mm dia -6mm thick with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code08 - Providing and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of Ductile Iron (DI) conforming ti IS-1865 with the latest amendments and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 with the latest amendments only. The stem sealing should be with toroidal sealing rings (minimum 2 " O " rings). Body and bonnet should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. For PN-10: (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.) etc. complete For sluice Valve of PN 16.0 and 150mm with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code09 - Providing and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of Ductile Iron (DI) conforming ti IS-1865 with the latest amendments and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 with the latest amendments only. The stem sealing should be with toroidal sealing rings (minimum 2 " O " rings). Body and bonnet should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. For PN-10: (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.) etc. complete For sluice Valve of PN 16.0 and 400mm with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code10 - Providing and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of Ductile Iron (DI) conforming ti IS-1865 with the latest amendments and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 with the latest amendments only. The stem sealing should be with toroidal sealing rings (minimum 2 " O " rings). Body and bonnet should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. For PN-10: (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.) etc. complete For sluice Valve of PN 16.0 and 500mm with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code11 - Providing and fixing kinetic AIR VALVE of PN 16.0 for automatic discharge of accumulate air during working condition, conforming to IS 14845 / EN 1074-4. Body and bonnet of DI conforming to IS-1865 of grade GGG-40/50, seals are made of approved EPDM, SS 304 float, guide and internals. Flange drilling according to IS-1538 with appurtenances. complete. Body and bonnet shall be coated with electrostatically applied epoxy powder coating with a coating thickness of 250 micron both inside and outside etc. complete For K Air Valves of 100mm dia. with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code12 - Refilling available earth around trenches/pipelines, cables in layers not exceeding 20 cms in depth, compacting each deposited layer by ramming after watering with a lead upto 50 m, and lift upto 1.5 m. Including cost of all labour complete as per specifications with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code13 - Installation, Commissioning and Testing (for receipt of readings to theBulk Flow Metering and Monitoring System SCADA Centre ) of HART output ( flow rate and Totalizer) based Electromagnetic Induction Bulk Flow Meters approved make to the feeder mains . The flow meter shall be full bore type shall be installed as per Manufacturer Recommendations. The Electromagnetic Induction Bulk Flow meters shall comply with the specifications mentioned. The maximum allowable measuring errorshall be +/- 0.2 % of the volume. The meter transmitter shall convert the HART Output to produce reliable and correct output. The data to the remote server shall be transmitted with HART Protocol Remote Telemetry Device(RTU)..The Remote Telemetry Devices to Monitor the Real Time Water Flow and Totalizer by converting Output from Bulkflow meter (the Output is of HART output). The transmitter or the modem provided shall be of HART ( Highway Addressable Remote Transduser) type, which shall work in the master mode to read the totalizer and flow rate including panel box. The Remote Telemetry Devices shall have atleast the following specification.All data will be read via HART protocoland transmitted to the client Server via FTP Hardware:: Power: 12V DC, Connectivity: Builtin 3G with 2G fall back connectivity, Input HART: Builtin HART Modem in Master Mode to read flow rate and totalizer value, Digital inputs to connect to Door sensor and AC relays, One Relay output to switch on Light inside the enclosure, One MicroUSB port to configure the gateway, Customized sheet metal box, Operating Temperature: -10 to +70 Deg C operating, High Gain GPRS Antennae. Software :: Linux based Operating System, Programmable via C and Node.js, ReAP Framework supporting HTTP and FTP, Option to configure 3 FTP Sites for data transfer, Option to configure 1 HTTP url for data transfer, Automatic Upgradation of Firmware and Configuration Software via Over the Air. The cost includes all materials,accessories,labour complete. Battery Operated with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code14 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985 with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulictest as per IS:3589:2001 with latest amendments for test pressure andworking pressure both at factory and site etc. complete as per detailedspecifications with inside lining two coat of food grade epoxy paintingof approved make with Each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category to suit PSC / MS / CI / AC / DI / PVC pipes. The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contractor will make his own arrangements for procuring water for testing for: Note: 1) For small works where the C.M. lining is not practicable for inside surface of the pipe, food grade expoxy painting of two coat over one coat of epoxy primer may be proposed and got approved. 2) The above rates are applicable only for pipe works etc.Pipe bends,branches, tail pieces, reducers etc. for upto 500mm dia pipes with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code15 - Construction of Granular Sub-Base of required grading as per design spreading in uniform layers with motor grader on prepared surface mixing by mix in place method with front end loader at OMC and compacting with vibratory roller to achieve the desired density, complete as per clause 401 For Grading -v Material with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code16 - Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver/grader in sub-base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code17 - Providing and applying primer coat with SS1 grade Bitumen Emulsion on prepared surface of granular base including cleaning of road surface and spraying primer at the rate of 0.70 kg/m2 using mechanical means with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code18 - Dense Graded Bituminous macadam Grading - i for traffic greater than 20 msa: Providing and laying Dense Graded Bituminous Macadam with 40/60 TPH capacity hot mix plant using crushed aggregates of specified grading, premixed with bituminous binder VG-30, @ 4.0 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with mechanical paver finisher to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code19 - Providing and applying tack coat with VG-10 Bitumen using pressure distributor at the rate of 0.20 kg/m2 on the prepared bituminous surface cleaned with mechanical broom with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code20 - Providing and laying Bituminous Concrete with 40/60 TPH capacity hot mix plant using crushed aggregates of specified grading, premixed with bituminous binder VG-30, @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with mechanical paver finisher to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code21 - Excavating of ramming/jacking/driving pit and receiving pit of size 5.00m(length) x 3.00m (breadth), up to 6.00 m depth in all soil strata including shoring and strutting including cutting of Asphalt/CC/Macadam road surface and removing the excavated stuff with all lead and lifts. The work includes formation of CC/RCC of 1:3:6 with or without 20mm steel with suitable spacing. The work also to receive the impacts driving pushing operation of encasing pipe. The cost includes driving the horizontal bore by pushing/jacking methods (trenchless technology method) by using construction agencies' cranes, jacks, jacking materials, generator, welding machineries, compressor, jack hammer and other equipments etc., without interfering and causing any hindrance to themmovement of traffic or any other vehicles, without any disturbances to the railway/road/canal formation etc., The cost also includes bailing / pumping of water where ever necessary without affecting any installation like water supply and sanitary pipeline/telephone cable, electric cables etc. The work comprises of water for curing, carriage and fixing charges, concrete up to plinth for erecting and conducting the hydraulic pushing arrangements apart from passing through and scooping the earth inside the pipes and pit and depositing and disposing the surplus earth to a designated/ approval place and levelling the site after completion of entire work as directed by Engineer in Charge. The rate is excludingthe cost of MS pipes with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code22 - Installation of product pipe by manual jacking method - Manufacturing, providing, transporting, rolling, lowering, laying & jointing, testing, commissioning of ERW (Electric Resistance Welded), SAW (Submerged Arc Welded) MS pipe (Fe-410 grade) conforming to IS 3589-2001 withlatest ammendments including perfect linking welding of joints to correct position including cost and conveyance of pipes and materials with alllead ,lift, cost of labour, loading and unloading of pipes for the following diameters with specified thickness of plate as noted below including bailing out of water wherever necessary for laying of carrier pipe of suitable dia including inside and outside of casing pipe painted with two coats of Anti corrossive tankmastic paint. Installation of steel pipe by Ramming / Jacking method to cross Railway track / NH /BDA /BBMP/ Other roads/Existing utilities / NALA crossings, filling the gap between casing pipe and carrier pipe with quarry grit using compressor with all necessary equipments, plants etc, complete. Suitable spacers of HDP/ MS or other similar material should be provided in between carrier & casing pipe to prevent carrier pipe forming metallic contact with casing pipe. Note : a. The cost of jacking is inclusive of cost M.S. casing pipe of specified thickness b. The cost of carrying pipe is separate and provision shall be made as per site requirement c. The cost of Jacking includes all leads lifts, cost of consumables, fuel charges, labour. d. The cost of jacking and receving pits shall be proposed seperatelly as per site requirement with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code23 - VALVE CHAMBER FOR RISING MAIN: Earth work excavation for Foundation by mechanical means for all works & depth upto 3 m, as per drawing and technical specifications, including setting out, shoring, strutting, barricading, caution lights, including dressing of excavated surfaces, disposing off or levelling the excavated earth or sorting & stacking the selected earth for reuse in a radius of 50 m and lift upto 1.5 m including cost of labour, tools, usage of machinery & other appurtenaces required to complete the work. In all kinds of soils Depth upto 3 m with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code24 - Providing and laying in position plain cement concrete for levelling course for all works in foundation. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed, laid in layers not exceeding 150 mm thickness, well compacted using plate vibrators, including all lead & lifts, cost of all materials of quality, labour, Usage charges of machineries, curing, and all the other appurtenances required to complete the work as per technical specifications. (The cost of steel reinforcement & formwork shall be paid separately) Mix 1:3:6 (M10) Using 40 mm nominal size graded crushed coarse aggregates with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code25 - Providing and laying in position Cement Concrete for all Sub structures of building, Irrigation works, Sub structure works of bridges, Drain works & other parallel works from 0.50m to 3.50 m height. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticisers, laid in layers, well compacted using needle vibrators, providing weep holes wherever necessary, including all lead & lifts, cost of all materials of quality, confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all other appurtenances required to complete the work as per technical specifications. M25 Design Mix Using 20 mm nominal size graded crushed coarse aggregates with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code26 - Providing and laying in position Cement Concrete for all Super structures of building , Road works, Water works, Irrigation works & super structure works of bridges upto 3.50 m height. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticisers laid in layers, well compacted using needle vibrators. The cost includes all lead & lifts, cost of all materials, quality confirming to the requirements of relevant IS codes , labour, Usage charges of machinery, curing and all other appurtenances required to complete the work as per technical specifications with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code27 - Supplying, fitting and placing TMT FE 550 / 550D Steel Reinforcement including cost of all materials, machinery, labour, cleaning, straightening, cutting, bending, hooking, laping/welding joints, tying with binding wire / soft annealed steel wire and other ancilary operations complete as per drawing and technical specification with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code28 - THRUST BLOCK : Earth work excavation for Foundation by mechanical means for all works & depth upto 3 m, as per drawing and technical specifications, including setting out, shoring, strutting, barricading, caution lights, including dressing of excavated surfaces, disposing off or levelling the excavated earth or sorting & stacking the selected earth for reuse in aradius of 50 m and lift upto 1.5 m including cost of labour, tools, usage of machinery & other appurtenaces required to complete the work with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code29 - Providing and laying in position Cement Concrete for all Sub structures of building, Irrigation works, Sub structure works of bridges, Drain works & other parallel works from 0.50m to 3.50 m height. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticisers, laid in layers, well compacted using needle vibrators, providing weep holes wherever necessary, including all lead & lifts, cost of all materials of quality, confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all other appurtenances required to complete the work as per technical specifications. M25 Design Mix Using 20 mm nominal size graded crushed coarse aggregates with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code30 - Supplying, fitting and placing TMT FE 550 / 550D Steel Reinforcement including cost of all materials, machinery, labour, cleaning, straightening, cutting, bending, hooking, laping/welding joints, tying with binding wire / soft annealed steel wire and other ancilary operations complete as per drawing and technical specification with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code31 - Supply & Commissioning -425HP, L.T Motor: Supply & Commissioning -425HP, L.T Motor: Duty point-198LPS/713M3/hr as total head of 115 MTR pump model 5826-10" with 80% cupled to 310KW/425HP LT motor. Duty point as:198LPS/713M3/hr as total head of 115 mtrs-425HP with all lead and lifts complete as per specification & direction of Engineer in charge of the work.

code32 - Erection of each pump-set with fixing of CI sluice/dual plate check value, MS pipes main fold & special pumpset with all lead and lifts complete as per specification & direction of Engineer in charge of the work.