Infrastructure Development Ports And Inland Water Transport Department Tender

VOL VI - Fabricating, supplying and erecting Swaged tubular Pole of height .m having three sections, and providing two coats of red oxide paint and finished with two coats of enamelled paint of approved quality and colour and M.S. base plate of suitable size welded at the bottom of the Pole(as per IS) and 40 mm dia GI/flexible PVC pipe of 1m length fitted to the heavy gauge polycarbonate control box including 5 Way connector of size 167 x 125 x 82 mm for 7.5M Pole/ 200 x 160 x 98 mm for remaining length of Pole with front opening cover, with locking arrangements and suitable capacity MCB/DP switch, The Pole shall be erected in cement concrete work (1:2:4) including excavation and refilling of planting depth of the Pole to the ground level and the coping CC shall be upto 0.6m above ground level as per IS2713-7.Erection of heavy duty Pole on Footpath/median ( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 10m (5m Hb,165.1 mm dia 4.85 mm thick x 3m Hm, 139.7 mm dia 4.50 mm thick x 2m Ht,114.3 mm dia 3.65 mm thick) as per IS 410 SP 47

5.7.3 VOL VI - Supplying & fixing of Porcelain fuse channel with cut out on existing wooden/panel using necessary nuts, bolts and washers.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))- 63A

5.12.3 VOL VI - Supplying of on load change over switches 4 poles, AC-23A Duty, 415V, 50Hz, AC Supply. With all accessories. (SM Enclosure Sheet Metal Execution)( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))- 125A

5.14.4 VOL VI - Supply and fixing of 4pole power contactor with NO/NC contacts on existing wood/panel board using necessary bolts, nuts, washers and wiring etc., complete with AC-3 Rating and as per IS-13947.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))- 50A

5.15 VOL VI - Supplying and fixing Moulded Case Circuit Breaker (MCCB) over the existing wood/panel board using necessary screws, bolts, nuts, necessary phase separators, handle and wiring complete. Protection of Overload and Short circuitwith adjustable thermal magnetic release, Micro processor release shall have Earth Fault as per IS/IEC 60947-2 . (Icu=100% lcs). In 4P MCCB, all Poles should have protection for Short-Cicrcuit/Over Load. For Microprocessor MCCBS Facility for segregating Priority and Non-Priority loads must be available in the MCCB. MCCB shall be provided with double insulation (insulation between front cover and internal power circuits to avoid any accidental contact with live current carrying path with the front cover open). Multi-pole breakers shall be designed to break all the poles simultaneously and they shall have a single mechanism.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) FOUR POLE 200A 25KA

5.16 VOL VI - Supplying and fixing of Shunt trip suitable for MCCB.CBCT

5.18.9 VOL VI - Supplying & fixing miniature circuit breakers on existing MCB distribution boards using necessary fixing materials and 'C' Type curve, indicator ON/OFF, energy cross-3 with Short circuit breaking capacity of 10K and complete wiring as required confirming to IEC60898.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))- 50-63 TPN

5.21 VOL VI - Supplying, fixing and wiring earth leakage relay with core balanced current transformer suitable for single phase 50 Hz AC with latest microcontroller based, digital readout of percentage leakage current, programmable delay/auto/ manual reset facility suitable to mount onDIN rail/ flush mounting on panel board.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

5.31 VOL VI - Supplying and fixing Electronic Trivector Meter (ETV) suitable for operation LT operation and -CT operated meter in polycarbonate body in class 0.5 accuracy as per IS 14697 and completely wired.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

5.33 VOL VI - Supplying of multi function digital meter with three line back light LCD type display for voltage, Current, frequency, Power, power factor, kVA, kWH, kVAR suitable for 3 phase, 4 wire LT network with IP 54 degree of protection and completely wired as required with communication Port and Class 0.5s accuracy( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

5.38 VOL VI - Supplying and fixing of LED type panel board indicating lamp with required colour suitable for 230/440VAC. 50 Hz 12/24V D.C.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

5.40.1 VOL VI - Supplying 100 A 4 x 30 x 6 mm Aluminium Strips A rated 3phase with neutral bus bar usingrequired capacity electrolytic aluminium strips covered with heat shrinkable coloured PVC sleeve, mounted on phenolic/FRP/DMC insulator which are mounted on powder coated 40x6mm M.S.flat frame work in existing panel board. The bus bar shall have suitable holes for termination of incoming and outgoing cables as per IS specification with necessary bolts, nuts and washers etc., complete( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

5.41.1 - Supplying and fixing angle iron frame work fabricated out of M.S.angle iron. and M.S. Flat.with bolts, washers etc., and painted with 2 coats of red oxide and then two coats of approved paint.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 40 x 40 x 6 mm

5.42.1 - Fabricating supplying and mounting MS box made out SWGsuitable for floor /wall mounting, fully weather proof with provision for better heat dissipation, provided with hinged front cover, equipped with tamper proof locking arrangements, with suitable size clamps with necessary cable entry pipe with gland and box should be finished with 7tanks treatment with powder coated paint and finally finished with approved colour etc., complete.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 14SWG

5.51 VOL VI - Supply and fixing of fully Enclosed Automatic Transfer Switch(ATS) Pre-wired with Flexible Settings and seamless transfer between two power sources. The enclosure made of MS Power coated of necessary size. The switch comprising of EB/DG-Priority Source Selection,. Adjustable Time Delay (0.1sec to 3 hours),.Double-Break Contact System offering High Short-time Withstand (Icw),.with necessary Terminal Shrouds, Phase Barriers & Source Separator,. Protections for UV/OV, Phase Sequence, Single Phasing, Frequency variation. There should be sufficient space for cable termination. Three Phase 415 V( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 200A

10.1.7 VOL VI - Supplying, installing, testing and commissioning of 62.5KVA/50Kw Diesel Generator set with following specifications. Power rating as per standard reference condition as per-BS 5514/ISO 3046/ ISO 8528 & IS 1002/ISO 3046 Generator set specifications. Engine: Diesel generating set are rated at 1500RPM and conform to ISO 8528 specifications. The engines are radiator cooled, four stroke and multi cylinder, conforming to ISO 3046. The scope of supply includes: Electrical starter motor12V DC Battery charging alternator, Bosch fuel system with mechanical governor, A1 Class. Spin-on lube oil filter, Spin-on dual fuel filter with water separator, Turbocharger, Charge air cooler, Silencer (Hospital grade), Dry type air cleaner, Shutoff coil, Flywheel and flywheel housing, First fill of lube oil and coolant, Safety for low lube oil pressure, Safety for high water temperature, Permissible overload of 10% for one hour in 12 hours of operation Capacity of Fuel Tank: Fuel tank suitable for 8 hours of operation Alternator: Alternator is suitable for operation at 1500 RPM, 415 V, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire systems, conforming to IS/IEC 60034-1. The Alternator is brush less type, screen protected, revolving field, self excited, self regulated through an AVR. The alternator shall have plus or minus1.0% Voltage regulation (max) in static conditions- IP: 23 protections with insulation class F&H. Mounting arrangement: Engine and alternator are mounted on a common MS fabricated base frame with AVM pads. Control Panel: The control panel is manufactured with 14/16 gauge CRCA sheet and is powder coated for weather-proof and long lasting finish. The control panel consists of the following parts:- PS0500 Controller, Aluminium bus bars with suitable capacity within/outgoing terminals, Indicating lA for 'Load On' and 'Set Running', Instrument fuses duly wired and ferruled, MCCB of suitable rating with overload and short circuit protections. Genset Controller: microprocessor based generator set monitoring and control system. The control provides a simple operator interface to the generator set, manual and remote start/ stop control, shutdown fault indication, and an LCD hour counter. The integration of all functions into a single control system provides enhanced reliability and performance compared to conventional generator set control systems. This control has been designed and tested to meet harsh environment in which gensets are typically applied. Features, Functions, protections 16 character x 2 line alphanumeric LCD display with LED Backlight Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,-Auto start mode accepts a ground signal from remote devices to automatically start the DG set The remote start will also wake up the control system from sleep mode. Engine Starting -The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 sees to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output. Detailed specification enclosed for 62.5KVA/50Kw DG Set

10.2 VOL VI - Supply, Erection, testing and commissioning of AMF panel suitable for .kVA DG set. The panel is of cubical type base/floor mounting control panel with hinged doors, undrilled bottom gland plate, aluminium Bus Bar with the accommodation for A 4 pole contactor for alternator with thermal O/L relay,. A 4 pole contactor for mains, HRC fuse for short circuit protection, Microprocessor based AMF module with supply failure timer, Restoration timer, 3 impulse automatic engine start/stop logic, Mains/generator voltage, .capacity bypass switch and frequency sensing, PCC 1301controller with water temperature/Lube oil pressure/ engine speed, Voltage/ampere/Frequency/ kVA, Running-hour count, No of starts, Fault indication, over / under speed, Fails to start, Low oil pleasure, High engine temperature, Under/over voltage, over current, Earth fault relay, with indications for Mains on, Load on Mains, Battery charger on Push buttons AMF module by pass Mode, Battery charger unit with inbuilt Auto/Manual and Flat/Boost facility. The complete set shall have sufficient safety and adhere to NEC, NBC 2016, IEC, CPWD specifications, PCB norms and KSGEI Acts and Rules.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 62.5kva

11.9.7 VOL VI - Supply of LED floodlight luminaire with pressure die cast aluminium housing body for optimal thermal dissipation. Lamp compartment comprising of anti glare clear diffuser with Injection moulded polycarbonate/clear glass material, delivering superior light output Rated life Burning Hrs 50000 hr at Lumen Maintenance of 70 percent, CCT more than 5500K, IP 66 optical and electrical compartment & impact resistance of complete luminaire more than IK08. Power Factor more than 0.9 with mains, Surge Protection- Min 5KV along with Over voltage/ Overload, short circuit/ miss-wiring protection. Compatible for pole mauling with outer dia of 40mm to 50mm. Universal Voltage driver to operate wide voltage range from 100 V to 270V 50/60Hz application. Compliance to IS 10322/ IEC 60598, LM 79 & LM 80 Adherence with RoHS. UL approved MCPCB. Top access street light with single screw to ensure ease of maintenance at the sight site location with minimized minimal tools. LED Light fixture with W SystemPower consumption. LED Efficiency more than1301m/w, nominal CRI more than75. Luminaire manufacturer should have in- house facility accredited by NABL / CPRI & any Government certified agency & Design & Development facility certified by ISO 9001:2008. Housing with supplier word mark / name shall be Engraved / Embossing on the die cast housing / Body part Warranty of 2 Years against any manufacturing defect working under standard electrical conditions as mentioned above should be given by LED manufacturer & Cree/Nichia/ Lumileds/Osram make LED Source.(COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) LED Floodlight 240W

12.57 VOL VI - Supplying fixing and wiring earth electrode for grounding of lifts, transformers, DG sets etc. using 40 mm dia 2.9 mm thick 2.5m long GI pipe with GI funnel with mesh and suitable size reducer fixed on the top of the earth electrode.The funnel should be enclosed in a CC chamber of 400x400x400 mm with a cast iron cover. The earth electrode shall have staggered holes of 12 mm dia and the electrode should be covered 150 mm all-round with alternate layers of salt and charcoal from the bottom of the CC chamber. The connection from the electrode is to be established through GI strip using GI bolts and nuts.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

12.58.2 VOL VI - GI/Copper strips for grounding connections, using necessary fixing materials as required.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 25X3MM GI STRIP

12.58.8 - GI/Copper strips for grounding connections, using necessary fixing materials as required.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 25X6MM COPPER STRIP

13.19 VOL VI - Fixing all types and all capacities of 1'x4' / 2'x2' LED Light fittings indoor on the wall / ceiling / rafters / girders with necessary supporting frame, using 2310.0076" twin twisted PVC insulated wires, required Nos of round blocks and clamps.(COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))

32.12 VOL VI - 1.1 kV, XLPE or Heat resistant PVC insulated, PVC exutruted Inner Seath Armoured LTUG Cable as per IS-1554 (Part-1) or IS-7098 Part-1, Armouring strip thickness and resistivity as per IS-3975( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 50 Sqmm, 4 Core, (17 GI Strips - 4 x 0.8 mm)

32.13 VOL VI - 1.1 kV, XLPE or Heat resistant PVC insulated, PVC exutruted Inner Seath Armoured LTUG Cable as per IS-1554 (Part-1) or IS-7098 Part-1, Armouring strip thickness and resistivity as per IS-3975( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 70 Sqmm, 3.5 Core, (17 GI Strips - 4 x 0.8 mm)

32.1 VOL VI - 1.1 kV, XLPE or Heat resistant PVC insulated, PVC exutruted Inner Seath Armoured LTUG Cable as per IS-1554 (Part-1) or IS-7098 Part-1, Armouring strip thickness and resistivity as per IS-3975( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 35 Sqmm, 4 Core, (15 GI Strips - 4 x 0.8 mm)

21.06 VOL VI - Laying of cable in Existing Trench/GI pipe/Stone Ware/RCC Hume pipe using Wooden/Aluminum Rollers asdirected by the departmental staff( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 35 to 95 Sqmm

63.01 VOL VI - Supplying of Cable gland ,.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ) ) 25MM

63.04 VOL VI - Supplying of Cable gland ,.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ) ) 45MM

59.01 VOL VI - Supplying of Haevy Duty Copper Terminal Long Barrel,.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical )) 25 Sqmm Copper Terminal, Apprx Wt: 11 Gm

59.06 VOL VI - Supplying of Haevy Duty Copper Terminal Long Barrel,.( COMMON Electrical SR of 2023-24, Part - III , Utilization ( PWD Electrical ))120 Sqmm Copper Terminal, Apprx Wt: 64 Gm

1.6.1 VOL I - Earth work excavation for pipelines/cables by Manual means upto 600 mm trench width, as per drawing and technical specifications, including setting out, shoring, strutting, barricading, caution lights, removal of stumps and other deleterious matter, including dressing of excavated surfaces, disposing off or leveling the excavated earth or sorting & stacking the selected earth for reuse in a radius of 50 m. Filling available excavated earth (excluding rock)in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering and lift upto 1.5 m including cost of labour, tools, usage& other appurtenances required to complete the work.(I.No. 1.6, P.No.6, Vol -I of PWD SR 2023-24)

239 VOL V - HDPE pipe grade PE100-PN 10, 63mm(COMMON SCHEDULE OF RATES FOR WATER SUPPLY AND SEWERAGE Works 2023 - 2024 page no A-32 Item no 239)

1.1 VOL I - Refilling available earth around trenches/pipelines, cables in layers not exceeding 20 cms in depth, compacting each deposited layer by ramming after watering with a lead upto 50 m, and lift upto 1.5 m. Including cost of all labour complete as per specifications.(I.No. 1.10, P.No.7, Vol -I of PWD SR 2023-24)

19.2.1 VOL II - Demolishing cement concrete manually/ by mechanical means including disposal of material to the appropriate disposal area as per direction of Engineer-in-charge. (PWD SR 2023-24, I.No. 19.2.1, Vol. II, P.No. 187)

1.14.1 VOL I - Earth work excavation for Foundation by mechanical means for all works & depth upto 3 m, as per drawing and technical specifications, including setting out, shoring, strutting, barricading, caution lights, including dressing of excavated surfaces, disposing off or levelling the excavated earth or sorting & stacking the selected earth for reuse in a radius of 50 m and lift upto 1.5 m including cost of labour, tools, usage of machinery & other appurtenaces required to complete the work In all kinds of soils Depth upto 3 m (I.No. 1.14.1, P.No. 8, Vol -I of PWD SR 2023-24)

1.23 VOL I - Providing and Filling in foundation with granite / trap broken metal 100mm. and down size & with approved sand including hand packing, ramming, watering, including cost of all materials and labour with all lead and lift complete as per specifications. (I.No. 1.23, P.No. 11, Vol -I of PWD SR 2023-24)

2.1.3 VOL I - Providing and laying in position Cement Concrete for levelling course for all works in foundation. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed, laid in layers not exceeding 150 mm thickness, well compacted using plate vibrators, including all lead & lifts, cost of all materials of quality, labour, Usage charges of machinery, curing, and all the other appurtenances required to complete the work as per technical specifications. Mix 1:3:6 Using 40 mm nominal size graded crushed coarse aggregates (I.No. 2.1.3, P.No. 15, Vol -I of PWD SR 2023-24)

2.2.5 VOL I - Providing and laying in position Cement Concrete for all Foundation works. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticizers laid in finished layers, well compacted using needle vibrators, including all lead & lifts, cost of all materials, quality confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all the other appurtenances required to complete the work as per technical specifications. M30 Design Mix Using 20 mm nominal size graded crushed coarse aggregates (I.No. 2.2.5, P.No. 15, Vol -I of PWD SR 2023-24)