Indian Navy Tender

Karnataka, also known as Karunadu, is a state in the southwestern region of India. Karnataka was formed originally as Mysore State on 1st November 1956 and currently is the biggest state in south India. Its capital and largest city is Bengaluru. It covers an area of 191,791 km2 (74,051 sq mi) and is the sixth largest state by area comprising 31 districts. Karnataka is also a state of multiple languages; Kannada being the official and most widely spoken language in Karnataka. Other languages spoken in the state include Tamil, Telugu, Malayalam, Kodava, Konkani and much more.Karnataka tenders are issued by the government of Karnataka, public & private sector organisations. The state government issues majority of the Karnataka tenders, which are for goods and services including construction, road and bridge construction, IT services, engineering services, medical services, educational services amongst many others. Bidassist is one of the largest eprocurement portals, which offers all government tenders from across the world in one place. Bidassist offers information on all Karnataka tenders and other state and authority tenders in no time. Bidassist is a platform where users can look for various Karnataka tenders as well as other tenders.

Indian Navy Tender

Services
Machinery and Tools
Eprocure
Opening Date18 Nov 2024
Closing Date9 Dec 2024
Tender AmountRefer Documents 
Notes
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Costs

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Documents
REPAIR RATE CONTRACT FOR REPAIR/ RENEWAL OF LIFTS-CARGO, PASSENGER, GALLEY AND AA LIFTS INCLUDING LOAD TEST FOR ONBOARD LARGE NAVAL VESSELS AT NSRY (KAR) FOR A PERIOD OF ONE YEAR EXTENDABLE BY TWO MORE YEARS.
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BOQ Items

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Overhaul hydraulic guard rail stanchion drive

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Overhaul all guard rail stanchions

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Overhaul all speed regulators.

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Inspect complete hydraulic pipelines for leakages, rectify leakages.

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Electrical Panels and Controls Service all limit/ control switches for proper operation.

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Overhaul main control panel, local operating panel and repair/ renew defective components including renewal of corroded panel boxes.

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Undertake serviceability checks of electrical interlocks and sequencing of lift operation controls. Rectify defects as necessary to ensure AUTO operation of lift.

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Tests and Trials Carryout hydraulic test of all assemblies and rectify any leakage if observed.

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Carry out alignment checks of lift

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STW and trials of lift in AUTO mode

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Load Test of Lift, rectify defects observed during load test

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Power drive assembly and Wire rope assembly, Overhaul following (Re-chrome as necessary) Carriage assembly

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Catcher assembly

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Sheave blocks, speed limiters and tensioners (4+8+4+8)

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Support Running Roller

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Cable break signaling device

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Carryout serviceability checks of steel wire ropes and renew if necessary

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Auxiliary Brake Dismantle plunger unit and check oil brake winding.

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Clean brake mechanism and renew all corroded parts of brake liner.

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Overhaul electromagnetic brake, renewal of brake pads and brake coil.

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Ammunition Lift 2,3 And 4 Main Drive Assembly and Working Chain Assembly Overhaul drive motor of main drive winch assembly. including renewal of bearings and balancing of the rotor.

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Overhaul reduction drive gear box and sprockets assembly including renewal of bearings (Qty 03 perlift)

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Survey and repair winch foundations including replacement of foundation fasteners

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Disconnect the chain yoke from platform and inspect for deformation. Repair /renew as necessary. (Qty 04 per lift)

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Remove, clean and inspect working chain, renew as necessary. (Qty 04 per lift)

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Check clearances of working chain and chain guide. Repair/ renew as necessary. (Qty 04 per lift)

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Renew safety chain guide and adjust safety guide chain mechanism. (Qty 04 per lift)

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Overhaul Upper sprockets.

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Overhaul pump (Qty 02 Per Lift)

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Hydraulic Keeps, Hinges and System Overhaul hydraulic pump of keeps including draining and cleaning of hydraulic tanks

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Overhaul lift cover drive hydraulic hinge assembly

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Overhaul all hydraulic keep assemblies

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Overhaul all hydraulic manipulators

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Overhaul all speed regulators

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Inspect complete hydraulic pipelines for leakages, rectify leakages

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Auxiliary Brake Dismantle plunger unit and check oil brake winding

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Clean brake mechanism and renew all corroded parts of brake liner

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Overhaul electromagnetic brake, renew brake pads and brake coil

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Doors and stanchions Overhaul magazine door opening actuators

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Renew/ repair stanchions and rod gearing assembly including bevel gear and worm/ sprocket assembly

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Replace rubber beading of opening at Deck 1. Beading to be manufactured as per sample

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Electrical Panels and Controls Service all limit/ control switches for proper operation

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Overhaul main control panel, local operating panel and repair/ renew defective components including renewal of corroded panel boxes.

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Renew magazine door limit switches

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Undertake serviceability checks of electrical interlocks and sequencing of lift operation controls. Rectify defects as necessary to ensure AUTO operation of lift.

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Tests and Trials Carry out alignment checks of chain tracks.

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STW and trials of lift in AUTO mode

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Load Test of AA Lifts and Load Test of AA Lifts and during load test.

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GALLEY LIFT 1 & 2 Lift Mechanism Overhaul electric winch including motor. Renewal of DE&NDE Bearings as necessary

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Overhauling of brake unit and renew of brake pads as necessary

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Repair/ Renew electromagnetic brake mechanism and renew all brake liners

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Check clearances of guides and adjust as per document

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Undertake maintenance of counter weights

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Inspect and repair top snatch blocks and rope driving sheaves

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Inspect and renew steel wire ropes as necessary

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Clean trunk of Galley lift

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(a)  Cleaning of trunk of Galley Lift

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(b)  Cleaning and Painting of Lift Cabins

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(c)  Overhauling of Electric Winch with Reverse Manual Drive

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(d)  Maintenance of Counter Weights

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(e)  Maintenance of Weight Guide Blocks

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(f)  Maintenance of Trunk Doors

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(g) Overhauling of Lift Control System ( Button Type)

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(h) Check Motor Brakes

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(j) Replace Brake Liners

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(k) Replace Door Switches

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(l) Replace Level Switches

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(m) Maintenance of Lift Guide Rails & Rollers

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(n) Maintenance of Weight Guide Rails & Rollers

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(o) Repair/Renewal / Refurbishment of Shutter Assembly

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Lift Cabin Overhaul lift cabin top and bottom safety catchers

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Repair cabin door and deck door to ensure free operation

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Clean and Paint lift cabin

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Controls Inspect control cabinet for defects in wiring, circuit-breakers, signal lamps and push buttons, renew as necessary

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Check and adjust all limit/ unit switches for proper operation

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Inspect all safety circuit/ switches for proper operation, repair/modify as necessary

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Trials Carry out alignment checks of lift

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STW and trials of lift in AUTO mode

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Load Test of Lift, rectify defects observed during load test

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PASSENGER /CARGO LIFT Lift Mechanism Overhaul main drive motor of main drive winch assembly, including renewal of bearings and balancing of the rotor

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Overhaul gear box assembly

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Overhaul brake unit and renew of brake pads as necessary

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Repair/ Renew electromagnetic brake mechanism and renew all brake liners

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Check clearances of counterweight and cabin guides and adjust as per document

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Undertake maintenance of counter weights

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Inspect and repair top snatch blocks and rope driving sheaves

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Inspect and renew steel wire ropes as necessary

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Clean trunk of Lift

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Check cabin and counterweight buffer springs, renew as necessary

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Overhaul cabin & counter weight securing mechanism

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(a)  Cleaning of trunk of Passenger Lift

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(b)  Cleaning and Painting of Lift Cabins

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(c)  Overhauling of Electric Winch with Reverse Manual Drive

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(d)  Maintenance of Counter Weights

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(e)  Maintenance of Weight Guide Blocks

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(f)  Maintenance of Trunk Doors

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(g) Overhauling of Lift Control System ( Button Type)

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(h) Check Motor Brakes

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(j) Replace Brake Liners

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(k) Replace Door Switches

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(l) Replace Level Switches

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(m) Maintenance of Lift Guide Rails & Rollers

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(n) Maintenance of Weight Guide Rails & Rollers

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(a)  Cleaning of trunk of Cargo - Passenger Lift

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(b)  Cleaning and Painting of Lift Cabins

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(c)  Overhauling of Electric Winch with Reverse Manual Drive

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(d)  Maintenance of Counter Weights

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(e)  Maintenance of Weight Guide Blocks

1

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(f)  Maintenance of Trunk Doors

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(g) Overhauling of Lift Control System ( Button Type)

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(h) Check Motor Brakes

1

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(j) Replace Brake Liners

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(k) Replace Door Switches

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(l) Replace Level Switches

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(m) Maintenance of Lift Guide Rails & Rollers

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(n) Maintenance of Weight Guide Rails & Rollers

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(o) Repair/Renewal / Refurbishment of Shutter Assembly

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Mobile Cargo Lift (1.5T) (a)  Overhauling of Cargo Hoisting Mechanism Drive - Elecro-hydraulic

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(b)  Overhauling of Trolley & Carriage Travel Mechanism

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(c)  Renewal of Hook Cable - 46.5m

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(d) Overhauling of Electric Motors 380V, 3.2kW

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(e) Overhauling of Hydraulic Pump Unit

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(f) Overhauling of Hydraulic Drive Unit

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(g) Overhauling of Hydraulic Winch (750 kg capacity)

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(h) Renewal of Hydraulic Winch Gear Oil

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(j) Machining of shafts

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(k) Renewal of Hydraulic Pipelines

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(l) Renewal of cargo slings

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(m) Renewal of Electromagnetic Control valves

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(n) Renewal of Rails

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(o) Overhauling of Reduction Gear

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(p) Renewal/De-clogging of Pump Filters

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(q) Purging of Air from Hydraulic System

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(r) Replacement of Springs of Hydraulic Winch

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(s) Renewal of Hydraulic Valves

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(t) Overhauling of Hydraulic Valves

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Stationary Cargo Lift (1.5T) (a)  Overhauling of Cargo Hoisting Mechanism Drive - Elecro-hydraulic

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(b)  Renewal of Hook Cable - 46.5m

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(c) Overhauling of Electric Motors 380V, 3.2kW

1

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(d) Overhauling of Hydraulic Pump Unit

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(e) Overhauling of Hydraulic Drive Unit

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(f) Overhauling of Hydraulic Winch (750 kg capacity)

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(g) Renewal of Hydraulic Winch Gear Oil

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(h) Machining of shafts

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(j) Renewal of Hydraulic Pipelines

1

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(k) Renewal of cargo slings

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(l) Renewal of Electromagnetic Control valves

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(m) Overhauling of Reduction Gear

1

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(n) Purging of Air from Hydraulic System

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(o) Replacement of Springs of Hydraulic Winch

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(p) Renewal of Hydraulic Valves

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(q) Overhauling of Hydraulic Valves

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Seat Removal Device (a)  Renewal of Outhaul Type 1

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(b)  Renewal of Slings

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(c)  Examination and Lubrication of all moving parts

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(d)  Renewal of Paint Coating

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(e)  Inspection of Steel Wire Ropes

1

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(f)   Lubrication of Steel Wire Ropes

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(g)  Overhauling of Winch

1

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Cargo Lifting Gear (in External Tanks Room) (a) S&P of Beam and Foundation

1

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(b) Overhauling of Hand Operated Movable Gear Hoists

1

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(c) Renewal of 'STOP' shock absorbers

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(d) Replacement of P3-1500 belt

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(e) Replacement of Hinges

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(f) Replacement of Grippers & Pins

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Aircraft Lift Wire Rope Renewal (a) Removal of Defective Wire Rope and reveeing of new wire rope

1

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(b) Scaffolding

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(c) Tensioning adjustment, tension measurements

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(d) Alignment of Complete lift

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Lift Cabin Overhaul lift cabin top and bottom safety catchers

1

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Repair cabin door and deck door to ensure free operation

1

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Clean and Paint lift cabin

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Refurbish/renew/modify all cabin and deck locking mechanism.

1

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Controls Inspect control cabinet for defects in wiring, circuit-breakers, signal lamps and push buttons, renew as necessary.

1

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Check and adjust all limit/ unit switches for proper operation

1

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Inspect all safety circuit/ switches for proper operation, repair/modify as necessary.

1

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Trials Carry out alignment checks of lift

1

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STW and trials of lift in AUTO mode

1

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Load Test of Lift, rectify defects observed during load test

1

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Repairs of Passenger Lift (including all degutting/ regutting and in-way jobs for operation). Overhauling, rewinding and balancing of Main Drive Motor

1

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Overhaul of Gear box including replacement of Seals, bearings gear mesh. Post completion, alignment of gear box with motor.

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Brake Unit to be manufactured as per sample and brake pads to be renewed. Adjoining spring mechanism to be replaced

1

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Electro mechanic brake mechanism to be renewed with fixed liners (including material)

1

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Cabin guide channels to be replaced with high grade rolled section (including material)

1

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Counterweights to be dismantled, cleaned and fitted back with new securing mechanism (including material)

1

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Renew all snatch blocks (4 nos) and sheaves (4 nos)

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Renew weight buffer springs

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Surrounding Lift cavity steel plates buckled and cracked. To be renewed ( Steel by Yard)

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Lift cabin to be renewed and refurbished including changing of panels and inside fittings including floor mats (including material)

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Lift cabin door and deck door to be renewed (including material)

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All locking mechanism of the lift to be renewed

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Renewal of bottom safety catchers

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Lift well bottom to be cleared of debris, cleaned and surface preparation and painting to be undertaken.

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Renew and reeve steel wire ropes (as per sample)

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Complete replacement of the Galley Lift Control System including Encoder, Cabling, Circuit breakers, limit switches, safety circuits, push buttons, signal lamps for safe operation.(including all material)

1

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Undertake alignment check of lift

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STW and trials of lift in AUTO mode

1

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Load Test of Lift, rectify defects observed during Load test

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Rigging of scaffolding in the lift well (material by Firm)

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