GAIL Gas Limited Tender

Karnataka, also known as Karunadu, is a state in the southwestern region of India. Karnataka was formed originally as Mysore State on 1st November 1956 and currently is the biggest state in south India. Its capital and largest city is Bengaluru. It covers an area of 191,791 km2 (74,051 sq mi) and is the sixth largest state by area comprising 31 districts. Karnataka is also a state of multiple languages; Kannada being the official and most widely spoken language in Karnataka. Other languages spoken in the state include Tamil, Telugu, Malayalam, Kodava, Konkani and much more.Karnataka tenders are issued by the government of Karnataka, public & private sector organisations. The state government issues majority of the Karnataka tenders, which are for goods and services including construction, road and bridge construction, IT services, engineering services, medical services, educational services amongst many others. Bidassist is one of the largest eprocurement portals, which offers all government tenders from across the world in one place. Bidassist offers information on all Karnataka tenders and other state and authority tenders in no time. Bidassist is a platform where users can look for various Karnataka tenders as well as other tenders.

GAIL Gas Limited Tender

Works
Energy, Oil and Gas
Eprocure
Opening Date20 Sep 2024
Closing Date30 Sep 2024
Tender AmountRefer Documents 
Notes
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Costs

Description

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BOQ Items

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MDPE to GI connectivity for individual houses for 20/32 mm PE 100 pipe (Service line laying) upto 4 M length(for depth upto 1.5 meters)

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For Service Line without drain crossing

4000

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For Service Line with drain with width upto 0.5 meter

4000

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For Service Line with drain with width more than 0.5 meter

2000

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Excavation beyond 1.5 meter depth shall be paid extra over and above the laying item

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Excavation of pit beyond 1.5m to 3m depth for carrying out SOR item 1.1 for making connectivity.

500

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20 mm PE 100 pipe laying/ connectivity quantity over and above of 4 meters shall be paid extra under this SOR

8000

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32 mm PE 100 pipe laying/ connectivity quantity over and above of 4 meters shall be paid extra under this SOR

4000

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Liasioning and coordination with third parties/ other utility operators like BWSSB, BESCOM, NHAI, PWD,KPTCL, BBMP etc.for laying works for making the MDPE last mile connectivity/ Laying from the existing mainline for item No. 1. The payment will be made on per connectivity basis. (NOTE: Connectivity provided within Housing society/ appartment for multiple towers, Liasioning wll not be paid)

10000

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Providing connectivity from TF to regulator inlet by GI pipe sizes varying from 1/2" to 1.5". GI pipe will be free issue material. Scope includes necessary fittings of approved make and all necessary arrangement for providing GI connectivity between TF and regulator.

10000

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RCC Route marker

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Supply,Fabrication and installation of RCC route markers as per the attached drawing including all associated civil works such as excavation and construction in all typpe of soil, construction of pedestals and grouting with concrete.

2500

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Restoration

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Restoration of the roads, pavements, channels, footpaths, tiles, stones etc. to original condition including supply of the approved quality material required, as per local authorities norms, obtaining NOC from concerned local authorities / land owners / third party inspection agencies (if any) designated by owner and to the satisfaction of Engineer-in-charge.

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Asphalting

6000

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Cement Concrete/ RCC (upto M-25)

2000

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Tiles / Paver / Blocks / Curb Stones, Red sand stone

2000

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Brick Soling / Channels, etc.

1000

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Providing protection for above drain service line from existing MDPE network.

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Civil work for protection of service line in Drain/nallah Crossing- Construction of Non suspended slabs/pavement slabs including pedestal/ramp etc. using reinforced cement concrete of M-15 (1:2:4) grade to protect the laid PE service pipeline. All necessary work i.e. Providing and laying in position specified grade of reinforced cement concrete with centering, shuttering, finishing and reinforcement.- All work up to house wall. Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete up to house wall. This SOR also includes supply of required GI Pipe 2-1/2" Class B at site and it’s Cutting / Welding / Fixing GI pipe in required shape and size as per site condition and placing the pipe in position to receive the MDPE pipe, Centering and shuttering including strutting, propping etc. and removal of form for drain crossing beam casting. The rates also include grouting of pockets, supply of all material, tools, reinforced steel etc. All necessary form work, finishing the top surface rough/smooth as required in any position, shape, level and thickness etc. shall be as specified in typical Drawing attached as Annexure I and as directed by EIC.

5000

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Dewatering of pit by diesel/electric driven pump

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The scope include mobilization of pumps and other associated equipment at site. Power arrangement is in contractor scope. Payment shall be paid on hourly basis

4000

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Pipeline Retesting, Repair and Commisioning of Existing network

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The work shall include identification and tracing of existing pipeline network from laying graphs / Trial Pits or any other established methods. The scope shall include identification of leakages, Repair of leaks (of various sizes) found, Retesting of the repaired section, Nitrogen Purging and Commissioning /ready for commissioining. All consumables, fittings or any other material required for successful completion of work shall be arranged by contractor. Final As-built drawing of the laid network shall be submitted by Contractor which shall include all the gas assets such as valve, pipeline sizes, fittings etc. The scope of work shall also include Final clean-up of right-of-use or area disturbed by contractor during their construction/repair activities for laying of pipeline works and disposal of debris and surplus material to designated disposal areas and backfilling of trench and compaction of the same as per satisfaction of Owner and / or as directed by Engineer–in–charge. (Only PE Pipe lengths required for the purpose shall be provided on free issue basis). Payment for the pit restoration and additional pipeline laying shall be paid extra under respective SOR.

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32 mm sizes

30

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63 mm sizes

20

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90mm to 125 mm sizes

15

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Supply and installation of Isolation Valves

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Supply of isolation valves (as per data sheet) and installation of valves in the valve pits as per typical drawing and specification enclosed and instructions of Engineer-in-charge. Payment of valve pits shall be paid separately as seperate SOR item. One set of valve handle/lever for each valve size shall be supplied by the respective successful bidder and is covered under the scope of this item.

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PE Valve 32mm dia

100

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PE Valve,63 mm dia

60

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PE Valve, 90 mm dia

20

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PE Valve 125mm dia

20

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Construction of Valve pits

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Construction of Valve Pits with CC blocks of Grade M 7.5 as per the enlosed drawing No. MEC/23VT/01/31/T4/PE/LY/015/R1/A2 and specification. The item also includes supply of all the material including Heavy duty Pre-cast RCC cover, shuttering, reinforcement, labour, curing etc as per the drgs specification and instruction of EIC/ GAIL Gas representative (Internal size of Minimum 600 x 600 mm)

200

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Laying of MDPE Pipeline (not covered under item PE-1 by mechanical excavator / Moling/HDD or mannually :

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Note: 1). This item includes laying of MDPE pipeline whereever required within Bengaluru GA, Laying of MDPE pipelines for providing redundancy to already available MDPE network, Laying of MDPE pipelines by extending existing available mainlines and Laying of MDPE pipelines inside the apartments, etc as required. MDPE laying by HDD method is preferably to be adopted wherever feasible for pipeline dia 63mm and above. Restoration of HDD & manual/machine moling pits is included in this item. However, for pipeline laid by open cut, restoration as applicable shall be paid separately under SOR item no. PE-4. 2). Restoration of Moling /HDD pits on Asphalt road shall be carried out as per requirement of Local authoritity/BBMP/ BDA/ KIADB/BMRCL/KHB/GRAMPANCHAYAT/PWD/LOCAL ASSOCIATIONS etc. Also Refer Drg. No. MEC/23VT/01/11/D2/ST/LY/0211A/R00/A3 for pit restoration. 3). Cutting of Asphalt/concrete Road top For pits: Top layer of asphalt/ Concrete shall be cut open by employing mechanized saw/cutters for maintaining straight line for excavating Entry and Exit pits. 4) Restoration of entry/exit pit shall be carried out by filling the bottom layer with stone grit, followed by 200mm thk. GSB & 250mm thk. WMM with top bituminous layers comprising of 50mm thk. BM & 25mm thk. Premix carpeting matching with the existing road top level.

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Laying of MDPE Pipeline of PE100 grade with SDR 11 having the following sizes by trenching in all kinds of soil, asphalt roads, concrete pavements/roads, all kind of pathways etc in Bengaluru Geographical Area (GA). The trenching can be made by using mechanical excavator /Manual moiling/Machine Moling/HDD or manually depending upon the site condition. The depth of trench should meet to ensure minimum 1000 mm cover from top of the pipeline to natural ground level at that location. The following are also in the scope of this item:

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Loading, Shifting, Unloading of MDPE pipes issued by GGL as free issue material from GGL designated storeyard within Bengaluru GA limit but upto maximum 100 Km radius and stacking as per requirement at working site/contractor's stock yard.

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Trenching of the required width and depth in all kind of the surface.

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Uncoiling, stringing, laying and alignment of the MDPE pipes of the required sizes in trench.

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Jointing of the pipes by using Electro-Fusion techniques by qualified personnel with proper tools and tackles.

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Supply and fixing all kind of fittings/accessories such as PE Bends,Couplers,end caps, Tees, Reducers, PE to GI Transition fittings, Saddle Tapping of all sizes i.e 125 x 90mm , 125 x 63 mm , 125 x 32 mm , 125 x 20 mm , 90 x 63 mm , 90x 32 mm, 90x 20 mm, 63x 32 mm, 63x 20 , 32 x 20 mm and tee tapping of sizes 125 mm , 90 mm , 63 mm 32mm , 20 mm as required on new PE pipeline, charged, uncharged existing pipeline network, Warning Mat or any other fittings required to make compelete pipeline work

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Item also includes dewatering from the trench before/after laying of the pipes if required without creating any problems to the surrounding areas.

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Preparation of the route and connectivity drgs for individual houses, layouts, apartments or society etc.

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During the execution of the work, construction area need to be barricaded to ensure proper safety. Proper hard barricades / tapes/ reflectors as required to be installed at site as per Instruction of EIC/ site Engineer/ authorities.

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The above item includes liaisoning with concerned land owning authorities- state authorities / owners / ( i,e BBMP/ BDA/ KIADB/BMRCL/KHB/GRAMPANCHAYAT/PWD/LOCAL ASSOCIATIONS & BODIES, BUILDER, RWA (resident welfare association)/society etc.)& also all other associated liaisoning work as required for smooth execution of pipeline laying and making the last mile connectivity works complete from the nearest available mainline works with any authorities such as BBMP / BDA / BWSSB, local area representatives, traffic police, police, BESCOM, BSNL, BWSSB, BMRCL etc. and any other utility companies / agencies such OFC operator etc . Repairing/replacement of all damaged utilities if any, and payment of any compensation (if claimed by Builder/RWA/Owner/other utility agencies) is in scope of the contractor. For the pipeline laying work on outside roads, the liasionioning work for pipeline execution shall be paid separately under SOR 15. For the pipe laying work inside Apartments, Gated communities, societies , etc. there is no separate payment for Liasoning.

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After laying of Pipeline, back filling with available soft soil upto depth of minimum 300mm, placing warning mat of 0.5 mm thk and 250 mm wide with tracebaility provision (as per attcahed specfications) as per given drg or as per instruction of GGL/Consultant, dressing the backfilled and compacted soil and backfilling & compaction of remaining trench depth with available soil.

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Once pipeline laying is completed, flushing and pneumatic testing at 6 Kg/cm2 or more up to 10 kg/cm2 (as asked by GGL/MECON) is required to be carried out as per the details specification . After testing Nitrogen purging is required to done for complete pipelength as per the specification.

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Carrying out all works required to make the PE pipeline ready for commissioning /Gas-In as per specification. Commissioning the pipeline as per specification & approved procedure , providing tools & tackles, instruments, manpower and other accessories as per instructions of Engineer - In -Charge.

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Final clean-up of construction area used for laying of pipeline works including disposal of debris and surplus material to designated disposal areas. (which is to be identified by the contractor)

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Reconciliation of materials, handing over the completed Pipeline Network to GAIL Gas Ltd. for their operation and submisssion of As-built Drgs and other related documents as per contract.

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Note:The decision regarding use of open cut/moling /HDD method at various locations shall be made by Engineer In -Charge.

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20/32 mm PE 100 pipe

24000

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63 mm PE 100 pipe

18000

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90 mm PE 100 pipe

9000

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125 mm PE 100 pipe

9000

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Same as item PE-10 above but, by trenching by open cut only in all types of rocks using mechanical means such as pneumatic rock breakers / excavators for hard rock breaking (blasting prohibited) . Scope also includes disposal of rocky earth and providing soft soil / sand for bedding and all around PE pipeine of minimum 150 mm thickness. The supply of the soft soil / sand is also in scope of this particular item.

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32 mm PE 100 pipe

2500

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63 mm PE 100 pipe

2500

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90 mm PE 100 pipe

1250

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125 mm PE 100 pipe

1250

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Same as Item 2 above except in areas within complexes where pipe cover is less than 600 mm i.e within building complexes/Socities having RCC/PCC concretes flooring or slabs/ pavements/pathways where it is not feasible for PE pipe laying at cover beyond 600mm: Dismantling and breaking of the RCC/PCC concrete surface/tiled surface to the extent feasible and Laying of PE pipe with GI sleeve with RCC/ PCC concrete encasing all around for the trench width upto the existing surface level. Supply of GI sleeve, Carrying out Plain Cement Concrete encasing & RCC encasing shall be paid separately by respective item No.8.0, 9.0 and 4 (c) respectively

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32 mm PE 100 pipe with 2" inch GI sleeve

5000

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63 mm PE 100 pipe with 4" inch GI sleeve

5000

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Liasioning/Coordination works for Pipeline Retesting, Repair and Comissioning work for existing network: Liasioning & co-ordination with state authorities /owners/Society, public representatives, BBMP,BESCOM, BWSSB, BDA,KRDCL, NHAIL, Railways, KIADB, local offcials, traffic police, police, RTO etc. and any other utility companies / agencies such OFC operators etc during the execution of pipeline laying are in the scope of the contractor. (NOTE: Liasioning charges under this SOR shall not be applicable for the portion of pipeline laid inside the Housing society/ Appartment premises)

30000

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PART B

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Installtion of G.I Pipes (Issued as Free Issue Material) - surveying, preparation of GI routing drawing, installation of GI pipes (as per IS:1239) of approved make alongwith all required fittings such as sockets, elbow, tee,reducer,bend,union, GI plug,endcap etc ,fixed vertically as well as horizontally (Riser, Header & Lateral, meter inlet/outlet including brass fittings etc.) for providing PNG connection to house hold in various type of Buildings including Highrise buildings. All the fittings shall have coating with 60 micron synthetic paint of approved colour and shade. Alternatively, fittings to be applied with two coat of synthetic enamel paint of approved make and colour, this also includes any patch work painting on pipes. The application of paint shall be before fixing the pipe to wall. Item includes pneumatic testing of the assembled section as per the specification and standard procedure of testing of the complete installation, making required arrangement for fixing of the pipes such as scaffolding , rope ladder etc,supply and fixing of approved clamp, screw (SS screw), dowel plug, steel supports with rods, fastners etc. If required, making holes by core cutting etc and making good the holes with grout of the matching clour/shade also included. All threading shall be NPT threading with thread making machine.

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Note: Payment for 1) Meter installation (meter will be free issue material), 2) Supply of isolation Valves, Appliance Valves, Meter Inlet Valves, Brass adopters shall be made seperately under respective SOR)

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1/2"

80000

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3/4"

10000

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1"

1000

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1.5"

1000

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Rectification work for the DPNG connections/houses upto G + 2 Floors : Testing and Commissioning of existing G.I Pipe from Transition fitting to Appliance Valve. Testing of existing G.I. network and ensure that there is no leakage in the network and if leakage found in the network then same to be arrested by performing required rectification work and also ensure proper Clamping and provide additional clamp if required (for the connections/houses upto G + 2 Floors). (the same shall include the dismantling of the G.I. pipe, rethreading of pipe, reinstallation of the G.I. pipe with new/ existing fittings, including painting of dismantaled/ rethreaded/ reinstalled GI pipe and fittings and all associated works to complete the G.I. installation). all type of resources to be deployed for the work at height like, Jhula, safety belt, safety rope etc. including all the fittings to be replaced.

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Note: Any new GI pipe requirement will be done through free issue material.

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1/2"

20000

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3/4"

10000

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Rectification work for the DPNG connections/houses beyond G + 2 Floor i.e. high rise buildings : Testing and Commissioning of existing G.I Pipe from Transition fitting to Appliance Valve. Testing of existing G.I. network and ensure that there is no leakage in the network and if leakage found in the network then same to be arrested by performing required rectification work and also ensure proper Clamping and provide additional clamp if required (for the connections/houses beyond G + 2 Floor i.e. high rise buildings). (the same shall include the dismantling of the G.I. pipe, rethreading of pipe, reinstallation of the G.I. pipe with new/ existing fittings, including painting of dismantaled/ rethreaded/ reinstalled GI pipe and fittings and all associated works to complete the G.I. installation). all type of resources to be deployed for the work at height like, Jhula, safety belt, safety rope etc. including all the fittings to be replaced.

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Note: Any new GI pipe requirement will be done through free issue material.

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1/2"

50000

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3/4" to 1.5"

90000

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Installation of regulator or Replacement of faulty/ leak Regulator (Issued as Free Issue Material) - Installation of all type of regulators at all floors of various capacity 2.5 to 65 SCMH with supply & Fixing of associated inlet and outlet connections/ fittings, brackets and other supports with grouting as required, by using proper scaffolding. Restoring the area to original completre as per specification. Further this SOR include the replacement of existing non-operational regulator with new regulator as above stated specification. Regulator shall be free issue material by GAIL Gas (Handing over of the faulty regulators to GGL Store shall be in contractors scope)

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Domestic Regulator (6 Bar to 21mbar)

5000

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Service Regulator (6 Bar to 110 mbar)

150

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Low Pressure Regulator (100mbar to 21 mbar)

20000

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Installation, Alignment and clamping of Domestic Meters (Issued as Free Issue Material) - Fixing of DOMESTIC METER at all Individual Houses/Multi storey Residential apartments with supply & fixing of associated inlet and outlet connections/ fittings, meter brackets/clamps, fasteners and other supports with grouting as required, by using proper scaffolding. The brass fittings shall be used for connecting meter outlet. Further this SOR include the replacement of existing non-operational meter with new meter as above stated specification. Domestic Meter shall be free issue material by GAIL Gas.

27000

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Supply and Installation of Isolation Valves / Appliance Valves.

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Supply and Installation of Isolation Valve (1/2") max. 6 bar (g)

25000

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Supply and Installation of Isolation Valve (3/4") max. 6 bar (g)

1000

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Supply and Installation of Appliance Valve (1/2") 100 milli Bar (g)

25000

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Supply and Installation of Isolation Valve (1") max. 6 bar (g)

500

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Supply and Installation of Isolation Ball Valve 1 1/2 " max. 6 bar (g)

100

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Supply, Installation and Comissioning of Cu Pipes/Tubes of OD 12mm: From Meter to Appliance valve - Supply, installation, testing and commissioning of Copper pipe of approved make at all Individual Houses/Multi storey Residential apartments as per approved plan from outlet of Meter to Appliance valve including all brass fitting, plastic clamps (closed type) etc complete as per technical specification. Proper bending tools shall be used for bending of the pipe as per TS and site requirement. (Payment for Supply of Appliance valve shall be made under seperate SOR)

15000

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Supply, installation, Testing & Commissioning of Multi Layer Composite (MLC) Pipes (12mm /16mm): Supply and installation of MLC pipes as per ISO 17484-1 latest standard and installation of Appliance ball valves as per technical specification alongwith associated accessories /fittings including brass fittings at the out let of the meter and at the entry of appliance valve as per satisfaction and instruction of EIC. The MLC pipe and fittings shall be procured from approved vendors or from those vendors, who have supplied these items for similar application earlier and with prior approved of GGL / PMC. MLC Pipe shall be installed from the downstream of meter upto the isolation valve before the customers' appliance as per requirement and to the satisfaction of EIC. The Contractor to provide all equipment, tools and material necessary to execute the work in an efficient manner by cutting, cleaning, Bending,Fixing with clamp etc. The work includes supply of all tools, tackles and consumables including clamps for fixing the MLC pipe. (Payment for Supply of Appliance valve shall be made under seperate SOR)

30000

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Supply and Instalation of Plate Markers as per Technical specification.

6000

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Core cutting in concrete, stone, granite etc. . Job needs to be carried out at customer premises or at the location informed by GGL, payment shall only be done if the same is not covered in any other SOR. Due care is to be taken during execution of the job, all restoration after completion is to be carried out. Tools required for the job is in the scope of contractor.

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Dia upto 4"

10000

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Supply and Installation of Steel enforced Rubber Hoses (length upto 1.5 meter) for Conversion of Domestic Appliance. (As per approved Make).

25000

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Conversion of Domestic Appliance: Conversion of all the burners of the LPG stove (one per household) including supply of all types of burner nozzles/jets and associated controls etc.

25000

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Dismantling / Removal of existing Installation of PNG Connection and submission of all installed fittings, pipe, regulator and Meter to GAIL Gas as per the instructions of EIC/ GAIL Gas representative. (This covers both individual houses and appartments)

500

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Painting of GI Pipes with Synthetic enamel yellow Paint: Painting - GI pipes where paint has been shed off , painting of above ground at all heights of GI pipe along with fittings of various sizes installed at domestic connection after proper surface finish by one coat of approved primer paint and two coats of approved synthetic enamel paint complete as per specifications & directions of EIC. Restoring the pipe surface by cleaning with sand paper /pasting of the corresponding paint to original as per the instructions of EIC. Paint should be from manufactures such as Narolac/Asian/ Burger or as approved by EIC.

40000

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Note: Above painting job under above SOR will be carried out for existing GI pipes and fittings to match with new/ rectified work / as per the instruction of EIC/ GAIL Gas representative.

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