Bengaluru Water Supply And Sewerage Board Tender

code 04 - Earth work excavation for pipeline trenches by mechanical means as per drawing and technical specifications, including setting out, construction of shoring, strutting, barricading, caution lights, bracing, using sight rails & bonding rods at every 100 mm wherever necessary as directed, removal of stumps and other deleterious matter, dressing of sides and levelling the bottom of trench to the extent required , utilising the available excavated earth locally for the work and all other appurtenances to complete in the following strata.-Depth exceeding 1.5 m, but not exceeding 3m

code 05 - Earth work excavation for pipeline trenches by mechanical means as per drawing and technical specification, including setting out, construction of shoring, strutting, cost of blasting materials, barricading, caution lights, bracing, using sight rails & bonding rods at every 100 mm wherever necessary as directed, removal of stumps and other deleterious matter, dressing of sides and levelling the bottom of trench to the extent required , utilising the available excavated earth locally for the work and all other appurtenances to complete in the following strata-ard rock (blasting prohibited) Depth upto 1.50 m

code 06 - Earth work excavation for pipeline trenches by mechanical means as per drawing and technical specification, including setting out, construction of shoring, strutting, cost of blasting materials, barricading, caution lights, bracing, using sight rails & bonding rods at every 100 mm wherever necessary as directed, removal of stumps and other deleterious matter, dressing of sides and levelling the bottom of trench to the extent required , utilising the available excavated earth locally for the work and all other appurtenances to complete in the following strata.-Depth exceeding 1.5 m, but not exceeding 3 m

code 07 - Construction of Embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded with desired compaction. (Royalty shall be recovered @ Rs. 60.00/m3 )

code 08 - Supplying and filling in plinth with sand under floors, foundation of Bridges including watering, ramming, consolidating and dressing complete.

code 09 - Providing and laying Ductile Iron pipes of class conforming to IS 8329:2000 with latest amendments, conveying to work site, rolling and lowering into trenches, laying true to line, level and perfect linking at joints, testing and commissioning, including loading and unloading at both destinations, cutting of pipes wherever necessary, jointing with DI specials (excluding cost of specials) and rubber gaskets, cleaning the socket and spigot end with soap solution, applying soft soap to the socket and spigot ends before insertion of rubber gaskets, jacking and fixing in perfect conditions etc. The cost to include soap solution, soft soap, waste etc. and giving necessary hydraulic test to the required pressure as per ISS with all lead and lifts and cost of all jointing materials. (The contractor will make his own arrangements for water for testing. Earth work excavation in trenches to be measured and paid for seperately) Note: In sewerage projects for internal cement mortal lining ( CML ) of DI pipes, if High Alumina Cement ( HAC ) as recommended in Annexure B clause 16.3 of IS8329:2000 is considered in place of Slag or Sulphate Resistance Cement ( SRC ), the cost of pipes may be increased by 5-6% from the prices listed. For DI K9 pipes-100mm dia

code 10 - Providing and laying Ductile Iron pipes of class conforming to IS 8329:2000 with latest amendments, conveying to work site, rolling and lowering into trenches, laying true to line, level and perfect linking at joints, testing and commissioning, including loading and unloading at both destinations, cutting of pipes wherever necessary, jointing with DI specials (excluding cost of specials) and rubber gaskets, cleaning the socket and spigot end with soap solution, applying soft soap to the socket and spigot ends before insertion of rubber gaskets, jacking and fixing in perfect conditions etc. The cost to include soap solution, soft soap, waste etc. and giving necessary hydraulic test to the required pressure as per ISS with all lead and lifts and cost of all jointing materials. (The contractor will make his own arrangements for water for testing. Earth work excavation in trenches to be measured and paid for seperately) Note: In sewerage projects for internal cement mortal lining ( CML ) of DI pipes, if High Alumina Cement ( HAC ) as recommended in Annexure B clause 16.3 of IS8329:2000 is considered in place of Slag or Sulphate Resistance Cement ( SRC ), the cost of pipes may be increased by 5-6% from the prices listed. For DI K9 pipes-150mm dia

code 11 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing).-Pipe of 1219mm dia-12.5mm thick

code 12 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing).-Pipe of 610mm dia-10mm thick

code 13 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing).-Pipe of 711mm dia-10mm thick

code 14 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing).-Pipe of 323.9mm dia -7.1mm thick

code 15 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing).-Pipe of 323.9mm dia -8.4mm thick

code 16 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing and commissioning of ERW (Electric Resistance Welded)/ SAW (Submerged Arc Welded) MS pipes of Outer dia (Fe-410 grade) conforming to IS 3589-2001 with latest amendments, including perfect linking and welding of joints to correct position, cost of the pipes, conveyance, lead, lift charges, cost of all labour and giving satisfactory hydraulic test as per IS 3589-2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications inside with CM 1:1.5 lining of minimum 10mm thick for pipes upto 610mm OD and with minimum 12mm thick beyond 610mm OD and out side with minimum 25mm thick coating in CM 1:3 over 50 x 50mm weld mesh of 13 gauge, including loading and unloading of pipes for the following diameters and specified thickness of plate as noted below, including bailing out of water wherever necessary. (Contractor will make his own arrangements for procuring water for testing).-Pipe of 762mm dia -10mm thick

code 17 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985 with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulic test as per IS:3589:2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications with inside lining two coat of food grade epoxy painting of approved make with Each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of 50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category to suit PSC / MS / CI / AC / DI / PVC pipes. The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contractor will make his own arrangements for procuring water for testing for: Note: 1) For small works where the C.M. lining is not practicable for inside surface of the pipe, food grade expoxy painting of two coat over one coat of epoxy primer may be proposed and got approved. 2) The above rates are applicable only for pipe works etc.complete-Pipe bends,branches, tail pieces, reducers etc. for aove 500mm dia pipes

code 18 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985 with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulic test as per IS:3589:2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications with inside lining two coat of food grade epoxy painting of approved make with Each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of 50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category to suit PSC / MS / CI / AC / DI / PVC pipes. The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contractor will make his own arrangements for procuring water for testing for: Note: 1) For small works where the C.M. lining is not practicable for inside surface of the pipe, food grade expoxy painting of two coat over one coat of epoxy primer may be proposed and got approved. 2) The above rates are applicable only for pipe works etc.complete-Pipe bends,branches, tail pieces, reducers etc. for upto 500mm dia pipes

code 19 - Providing and fixing of DI Double flanged wafer type (Concentric) /double eccentrically disc, Resilent seated Butterfly valves confoming to BS EN 593 / IS 13095 with shaft shall be of stainless steel AISI 410/431/420 and Renewable soft seal on the disc and body seat face of nickel weld overlay micro finished/Bolted External Seat of SS 304 / CF8 with Powder or liquid epoxy coating with minimum thickness of 250 microns applied on both body and disc inside and outside. Fce to face dimensions as per EN 558-1 Basic series 14 (DIN 3203 F4) or AWWA C 504 : 80 or IS 13095. The valves shall be supplied along with the required number of standard make galvanized Bolts and nuits. The flange drilling standard is IS 1538. hence, drilling of hole in the valves shall match with the pipe flange drilling standard, the valves are to be suitabale for buried operaion with the gear box sealed and lubricated for life time opration. ( All the drilled holes in the body shall be of though holes, no tapped holes will be allowed)- For PN 16.0-1200mm dia

code 20 - Providing and fixing of DI Double flanged wafer type (Concentric) /double eccentrically disc, Resilent seated Butterfly valves confoming to BS EN 593 / IS 13095 with shaft shall be of stainless steel AISI 410/431/420 and Renewable soft seal on the disc and body seat face of nickel weld overlay micro finished/Bolted External Seat of SS 304 / CF8 with Powder or liquid epoxy coating with minimum thickness of 250 microns applied on both body and disc inside and outside. Fce to face dimensions as per EN 558-1 Basic series 14 (DIN 3203 F4) or AWWA C 504 : 80 or IS 13095. The valves shall be supplied along with the required number of standard make galvanized Bolts and nuits. The flange drilling standard is IS 1538. hence, drilling of hole in the valves shall match with the pipe flange drilling standard, the valves are to be suitabale for buried operaion with the gear box sealed and lubricated for life time opration. ( All the drilled holes in the body shall be of though holes, no tapped holes will be allowed)- For PN 16.0-800mm dia

code 21 - Providing and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of Ductile Iron (DI) conforming ti IS-1865 with the latest amendments and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 with the latest amendments only. The stem sealing should be with toroidal sealing rings (minimum 2 " O " rings). Body and bonnet should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. For PN-10: (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.) etc. complete-For sluice Valve of PN 16.0 and 100mm

code 22 - Providing and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of Ductile Iron (DI) conforming ti IS-1865 with the latest amendments and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 with the latest amendments only. The stem sealing should be with toroidal sealing rings (minimum 2 " O " rings). Body and bonnet should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. For PN-10: (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.) etc. complete-For sluice Valve of PN 16.0 and 150mm

code 23 - Providing and fixing kinetic AIR VALVE of PN 16.0 for automatic discharge of accumulate air during working condition, conforming to IS 14845 / EN 1074-4. Body and bonnet of DI conforming to IS-1865 of grade GGG-40/50, seals are made of approved EPDM, SS 304 float, guide and internals. Flange drilling according to IS-1538 with appurtenances. complete. Body and bonnet shall be coated with electrostatically applied epoxy powder coating with a coating thickness of 250 micron both inside and outside etc. complete-For K Air Valves of 150mm dia.

code 24 - Providing and fixing kinetic AIR VALVE of PN 16.0 for automatic discharge of accumulate air during working condition, conforming to IS 14845 / EN 1074-4. Body and bonnet of DI conforming to IS-1865 of grade GGG-40/50, seals are made of approved EPDM, SS 304 float, guide and internals. Flange drilling according to IS-1538 with appurtenances. complete. Body and bonnet shall be coated with electrostatically applied epoxy powder coating with a coating thickness of 250 micron both inside and outside etc. complete-For K Air Valves of 100mm dia.

code 25 - Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver/grader in sub-base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

code 26 - Refilling available earth around trenches/pipelines, cables in layers not exceeding 20 cms in depth, compacting each deposited layer by ramming after watering with a lead upto 50 m, and lift upto 1.5 m. Including cost of all labour complete as per specifications

code 27 - Disposal off the excess excavated earth of all types by vehicle including loading, unloading with all lead and lifts, labour, HOM of machineries etc. for: upto 15km

code 28 - Providing and laying in position Cement Concrete for levelling course for all works in foundation. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed, laid in layers not exceeding 150 mm thickness, well compacted using plate vibrators, including all lead & lifts, cost of all materials of quality, labour, Usage charges of machinery, curing, and all the other appurtenances required to complete the work as per technical specifications.-Mix 1:3:6 Using 40 mm nominal size graded crushed coarse aggregates

code 29 - Providing and laying in position Cement Concrete for all Foundation works. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticizers laid in finished layers, well compacted using needle vibrators, including all lead & lifts, cost of all materials, quality confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all the other appurtenances required to complete the work as per technical specifications.-M20 Design Mix Using 20 mm nominal size graded crushed coarse aggregates

code 30 - Supplying, fitting and placing TMT FE 550 / 550D Steel Reinforcement including cost of all materials, machinery, labour, cleaning, straightening, cutting, bending, hooking, laping/welding joints, tying with binding wire / soft annealed steel wire and other ancilary operations complete as per drawing and technical specification.

code 31 - forformwork,centering and scoffldiong as per addendum I

code 32 - Hire charges for Dewatering Pump 10 HP to bail out water at leaking pits etc and during shut down complete

code 33 - Providing, filling and laying of sand bags filled with sand / clay for diversion of sewage during execution of work.

code 34 - Cutting charges for cutting CI / DI pipes already laid in the ground with necessary approved tools for:-1200mm dia pipes

code 35 - Installation of product pipe by manual jacking method - Manufacturing, providing, transporting, rolling, lowering, laying & jointing, testing, commissioning of ERW (Electric Resistance Welded), SAW (Submerged Arc Welded) MS pipe (Fe-410 grade) conforming to IS 3589-2001 with latest ammendments including perfect linking welding of joints to correct position including cost and conveyance of pipes and materials with all lead ,lift, cost of labour, loading and unloading of pipes for the following diameters with specified thickness of plate as noted below including bailing out of water wherever necessary for laying of carrier pipe of suitable dia including inside and outside of casing pipe painted with two coats of Anti corrossive tankmastic paint. Installation of steel pipe by Ramming / Jacking method to cross Railway track / NH /BDA /BBMP/ Other roads/Existing utilities / NALA crossings, filling the gap between casing pipe and carrier pipe with quarry grit using compressor with all necessary equipments, plants etc, complete. Suitable spacers of HDP/ MS or other similar material should be provided in between carrier & casing pipe to prevent carrier pipe forming metallic contact with casing pipe. Note : a. The cost of jacking is inclusive of cost M.S. casing pipe of specified thickness b. The cost of carrying pipe is separate and provision shall be made as per site requirement c. The cost of Jacking includes all leads lifts, cost of consumables, fuel charges, labour. d. The cost of jacking and receving pits shall be proposed seperately as per site requirement.-Jacking of 1800 mm dia & 16mm thick M.S. Casing Pipe.

code 36 - Installation of product pipe by manual jacking method - Manufacturing, providing, transporting, rolling, lowering, laying & jointing, testing, commissioning of ERW (Electric Resistance Welded), SAW (Submerged Arc Welded) MS pipe (Fe-410 grade) conforming to IS 3589-2001 with latest ammendments including perfect linking welding of joints to correct position including cost and conveyance of pipes and materials with all lead ,lift, cost of labour, loading and unloading of pipes for the following diameters with specified thickness of plate as noted below including bailing out of water wherever necessary for laying of carrier pipe of suitable dia including inside and outside of casing pipe painted with two coats of Anti corrossive tankmastic paint. Installation of steel pipe by Ramming / Jacking method to cross Railway track / NH /BDA /BBMP/ Other roads/Existing utilities / NALA crossings, filling the gap between casing pipe and carrier pipe with quarry grit using compressor with all necessary equipments, plants etc, complete. Suitable spacers of HDP/ MS or other similar material should be provided in between carrier & casing pipe to prevent carrier pipe forming metallic contact with casing pipe. Note : a. The cost of jacking is inclusive of cost M.S. casing pipe of specified thickness b. The cost of carrying pipe is separate and provision shall be made as per site requirement c. The cost of Jacking includes all leads lifts, cost of consumables, fuel charges, labour. d. The cost of jacking and receving pits shall be proposed seperately as per site requirement.-Jacking of 600 mm dia & 10mm thick M.S. Casing Pipe.

code 37 - Installation of product pipe by manual jacking method - Manufacturing, providing, transporting, rolling, lowering, laying & jointing, testing, commissioning of ERW (Electric Resistance Welded), SAW (Submerged Arc Welded) MS pipe (Fe-410 grade) conforming to IS 3589-2001 with latest ammendments including perfect linking welding of joints to correct position including cost and conveyance of pipes and materials with all lead ,lift, cost of labour, loading and unloading of pipes for the following diameters with specified thickness of plate as noted below including bailing out of water wherever necessary for laying of carrier pipe of suitable dia including inside and outside of casing pipe painted with two coats of Anti corrossive tankmastic paint. Installation of steel pipe by Ramming / Jacking method to cross Railway track / NH /BDA /BBMP/ Other roads/Existing utilities / NALA crossings, filling the gap between casing pipe and carrier pipe with quarry grit using compressor with all necessary equipments, plants etc, complete. Suitable spacers of HDP/ MS or other similar material should be provided in between carrier & casing pipe to prevent carrier pipe forming metallic contact with casing pipe. Note : a. The cost of jacking is inclusive of cost M.S. casing pipe of specified thickness b. The cost of carrying pipe is separate and provision shall be made as per site requirement c. The cost of Jacking includes all leads lifts, cost of consumables, fuel charges, labour. d. The cost of jacking and receving pits shall be proposed seperately as per site requirement.-Jacking of 1000 mm dia & 10mm thick M.S. Casing Pipe.