Bengaluru Water Supply And Sewerage Board Tender

A04 - Providing and laying Ductile Iron pipes of class conforming to IS 8329:2000 with latest amendments, conveyiing to work site, rolling and lowering into trenches, laying true to line, level and perfect linking at joints, testing and commissioning, including loading and unloading at both destinations, cutting of pipes wherever necessary, jointing with DI specials (excluding cost of specials) and rubber gaskets, cleaning the socket and spigot end with soap solution, applying soft soap to the socket and spigot ends before insertion of rubber gaskets, jacking and fixing in perfect conditions etc. The cost to include soap solution, soft soap, waste etc. and giving necessary hydraulic test to the required pressure as per ISS with all lead and lifts and cost of all jointing materials. (The contractor will make his own arrangements for water for testing. Earth work excavation in trenches to be measured and paid for seperately) Note: In sewerage projects for internal cement mortal lining ( CML ) of DI pipes, if High Alumina Cement ( HAC ) as recommended in Annexure B clause 16.3 of IS8329:2000 is considered in place of Slag or Sulphate esistance Cement ( SRC ), the cost of pipes may be increased by 5-6% from the prices listed For 100 mm dia pipe line trenches

A05 - Providing, fabricaing and fixing at site various diameters of MS Flanges as per IS standards to fix sluice valves as per sketch. The rate to include cost of all materials, labour, consumables, hire charges for tools and tackles, weldiing equipments etc. complete as per instructions of theEngineer in charge Flanges of 300mm dia and 20mm thick.

A06 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulic test as per IS:3589:2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications with inside lining two coat of food grade epoxy painting of approved make with Each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of 50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category to suit PSC / MS / CI / AC / DI / PVC pipes. The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contractor will make his own arrangements for procuring water for testing for: Note: 1) For small works where the C.M. lining is not practicable for inside surface of the pipe, food grade expoxy painting of two coat over one coat of epoxy primer may be proposed and got approved. 2) The above rates are applicable only for pipe works etc. complete Pipe bends,branches, tail pieces, reducers etc. Pipe bends,branches, tail pieces, reducers etc. for upto 500mm dia pipes

A07 - Supplying and fixing DI MJ specials such as branches and bends suitable for DI K7 and K9 pipes and CI LA class pipes, as per IS 13382 with latest amendments with complete accessories and fixing at site excluding earth work but including loading, unloading, freight charges etc. complete 100.00 mm dia collars

A08 - Providing Ductile Iron Push on special confirming to IS 9523:2000 - Double Socketed with flanged Branch D.I. Un-Equal Tees 300mm X 300mm X 100mm

A09 - Supplying and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of ductile iron (DI) conforming to IS 1865 and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 only. The stem sealing should be with toroidal sealing rings (minimum 2 “ O “ rings). Body and bonut should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.)For sluice Valve of PN - 16.0 and 100mm

A10 - do For sluice Valve of PN - 16.0 and 150mm

A11 - do For sluice Valve of PN - 16.0 and 200mm

A12 - do For sluice Valve of PN - 16.0 and 300mm

A13 - Providing and fixing kinetic AIR VALVE of PN 16.0 for automatic discharge of accumulate air during working condition, conforming to IS 14845 / EN 1074-4. Body and bonnet of DI conforming to IS-1865 of grade GGG-40/50, seals are made of approved EPDM, SS 304 float, guide and internals. Flange drilling according to IS-1538 with appurtenances. complete. Body and bonnet shall be coated with electrostatically applied epoxy powder coating with a coating thickness of 250 micron both inside and outside etc. complete For K Air Valves of 100mm dia.

A14 - Refilling available earth around trenches/pipelines, cables in layers not exceeding 20 cms in depth, compacting each deposited layer by ramming after watering with a lead upto 50 m , and lift upto 1.5 m. Including cost of all labour complete as per specifications

A15 - Providing house connection with excavation in all types of soils cutting with machine cutter without damaging the other utilities and supplying and laying of MDPE pipe (PE80) -PN 12.5 manufactured in accordance with ISO 4427 - 1996 with minimum required strength of 8 Mpa, hydraulic design stress of 6.3 Mpa and with minimum wall thickness of 2.3mm /GI pipe by making the bore of 15mm dia. size on the distribution mains using drilling bits or machines only and laying the pipe line at a depth not less than 0.45 mtrs. from the road surface, including providing 40mm dia. “A” class GI pipe as casing over the MDPE pipe from the bore point and upto the entrance of the premises and removing the stone slab covering of the drain and dismantling the size stone masonry wherever necessary and aking bore in the wall of the premises. On entering the premises, connection should be continued with 20mm GI pipe by making “U” shape for the meter point below the ground level by making pit with sufficient space for the easy installation and removal of the water meter and providing vertical stand pipes on both sides of the meter. The connection should be secured firmly on thedistribution main pipe with SS / Brass ferrule of size 1/2” x 3/4” and fixing the union joint and gate valve / stop cock before the meter point and a reflex valve / non-return valve should be fixed on the connection after the meter point. (All these fixtures should be of standard quality conforming to IS). The compression fittings for MDPE pipes conforming to ISO 14236 and its latest versions. If the connection is of HDPE pipe the work include electric fusion tapping T or saddles,PE 100 black color pipie of PN 16 /SDR 11 or Higher grade conforming to standards with brass cutter,flow regurator,water tight cap with O’ring ,long spigot for making bore/tapping suitable to HDPE pipe by Electro fusion welding as per BS EN 12201-3 & EN 1555-3 standards. The Product should be tested to comply with BS 6920 for drinking water service in WRC - NSF, UK and DVGW certificate for 25 mm dia

A16 - Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

A17 - Removal of Unserviceable Soil with Disposal upto a suitable distance as directed by the Engineer incharge of work