Bengaluru Water Supply And Sewerage Board Tender

code04 - Providing and laying Ductile Iron pipes of class conforming to IS 8329:2000 with latest amendments, conveying to work site, rolling and lowering into trenches, laying true to line, level and perfect linking at joints, testing and commissioning, including loading and unloading at both destinations, cutting of pipes wherever necessary, jointing with DI specials (excluding cost of specials) and rubber gaskets, cleaning the socket and spigot end with soap solution, applying soft soap to the socket and spigot ends before insertion of rubber gaskets, jacking and fixing in perfect conditions etc. The cost to include soap solution, soft soap, waste etc. and giving necessary hydraulic test to the required pressure as per ISS with all lead and lifts and cost of all jointing materials. (The contractor will make his own arrangements for water for testing. Earth work excavation in trenches to be measured and paid for seperately) Note: In sewerage projects for internal cement mortal lining ( CML ) of DI pipes, if High Alumina Cement ( HAC ) as recommended in Annexure B clause 16.3 of IS8329:2000 is considered in place of Slag or Sulphate Resistance Cement ( SRC ), the cost of pipes may be increased by 5-6% from the prices listed. For DI K9 pipe 250mm dia DI Pipe

code05 - Providing and fixing DI Resilient seated soft sealing SLUICE VALVE of variouis dia. with body bonnet of Ductile Iron (DI) conforming ti IS-1865 with the latest amendmentzZs and of grade GGG 40/50, shaft of stainless steel, wedge fully rubber lined with EDPM seals of NBR and the valves should be vacum tight and 100% leak proof with face to face dimensions as per IS 14846-2000 with the latest amendments only. The stem sealing should be with toroidal sealing rings (minimum 2 " O " rings). Body and bonnet should be coated with Electrostatically applied Epoxy Powder Coating with minimum coating thickness of 250 micron both inside and outside. The rate is inclusive of cost of valves, T.P set, galvanized bolts & nuts and rubber insertions etc. but excluding earth work. For PN-10: (Note: TP set should be considered only for DI pipes estimate. For MS pipes estimates, TP sets cost of corresponding dia shall be deducted from the SR rates of valves and provision for corresponding dia MS flanges should be made in the estimate.) etc. complet 250 mm dia sluice Valve of PN 16.0

code06 - 100 mm dia sluice Valve of PN 16.0

code07 - Providing, fabricating and fixing at site various diameter MS MJ ends with dummy plates (END CAPS) to suit CI / DI spigots end as per the sketch. The cost is inclusive of all materials, i.e, rubber 'O' rings, flanges, bolts and nuts, dummy plates, consumables, hire charges, tools and welding equipments, lead and lifts, etc. complete as per the instructions of Engineer in charge. For CI / DI pipes of 250mm dia.

code08 - Manufacturing, providing, trasporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985 with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulic test as per IS:3589:2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications with inside lining two coat of food grade epoxy painting of approved make with Each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of 50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category to suit PSC / MS / CI / AC / DI / PVC pipes. The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contractor will make his own arrangements for procuring water for testing for: Note: 1) For small works where the C.M. lining is not practicable for inside surface of the pipe, food grade expoxy painting of two coat over one coat of epoxy primer may be proposed and got approved. 2) The above rates are applicable only for pipe works etc. complete MS specials for linking and to avoid unprecedented cable ducts, tree roots etc Pipe bends,branches, tail pieces, reducers etc. for upto 500mm dia pipes

code09 - Providing and laying in position Cement Concrete for all Foundation works. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticizers laid in finished layers, well compacted using needle vibrators, including all lead & lifts, cost of all materials, quality confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all the other appurtenances required to complete the work as per technical specifications.M25 Design Mix Using 20 mm nominal size graded crushed coarse aggregates

code10 - TMT Fe550/550D steel

code11 - Refilling available earth around trenches/pipelines, cables in layers not exceeding 20 cms in depth, compacting each deposited layer by ramming after watering with a lead upto 50 m , and lift upto 1.5 m. Including cost of all labour complete as per specifications

code12 - Removal of unserviceable soil with disposal upto a suitable distance as directed by the Engineer incharge of work. for:

code13 - Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material withall lifts and lead Rubble stone masonry in cement mortar.

code14 - A toe wall for toe protection can either be in dry rubble masonry in case of dry rubble pitching or pitching with stones in wire crates or it can be in PCC M15 nominal mix if cement concert block have been used for pitching . Rates for toe wall can be adopted from respective clauses depending upon approved design. The rate for excavation for foundation, dry rubble masonry and PCC M15 have been analysed and given in respective chapters of different volumes. Stone masonry in cement mortar (1:3)

code15 - Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying inuniform layers with paver/grader in sub-base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density

code16 - Stone Crusher dust finer than 3mm

code17 - Providing and applying primer coat with SS1 grade Bitumen Emulsion on prepared surface of granular base including cleaning of road surface and spraying primer at the rate of 0.70kg/m2 using mechanical means.

code18 - Providing and laying Bituminous Macadam with 100 TPH capacity hot mix plant batch type using crushed aggregates of specified grading premixed with bituminous binder VG-30 @ 3.3% by weight of mix, transported to site, laid over a previously prepared surface with mechanical paver finisherto the required grade, level and alignment and rolled as per clauses 501.6 and 501.7 to achieve the desired compaction

code19 - Providing and applying tack coat with RS1 Bituminous Emulsion using emulsion pressure distributor at the rate of 0.20 kg/m2on the prepared bituminous surface cleaned with mechanical broom

code20 - Providing and laying Bituminous Concrete with 100 TPH capacity hot mix plant batch type using crushed aggregates of specified grading, premixed with bituminous binder VG-30 @ 5.2 per cent of mix and filler, transporting the hot mix to work site, laying with mechanical paver finisher to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects

code21 - Providing and fixing kinetic AIR VALVE of PN 16.0 for automatic discharge of accumulate air during working condition, conforming to IS 14845 / EN 1074-4. Body and bonnet of DI conforming to IS-1865 of grade GGG-40/50, seals are made of approved EPDM, SS 304 float, guide and internals. Flange drilling according to IS-1538 with appurtenances. complete. Body and bonnet shall be coated with electrostatically applied epoxy powder coating with a coating thickness of 250 micron both inside and outside etc. complete For K Air Valves of 100mm dia.