MECON Limited Tender
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Costs
EMD
₹ 50,000Document Cost
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Description
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Contact
Tender Id
2025_MECON_223294_1Tender No
11.51.E254/Dismantling and Erection of By-product/SE-808/79 dated 07.01.2025Tender Authority
MECON Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
BOQ Items
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Pipe DN 1200
40
2550
102000
... More
Gas Valve DN 1200
4
15000
60000
... More
TANKS AND VESSELS:
Dismantling & Disposal of following tanks and vessels along with associated piping (Pipe, valves, fittings etc.) along with associated structures including evacuation & disposal of left out sludge, tar, liquor etc. from following tanks and vessels. Blanking and deblanking of associated pipelines, if required, to be connected out by bidders on instruction of BSL/ MECON.
This shall be read in conjugation with Clause no.2.1 & 4.15 (Sl.No.4).
-
-
-
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Tar Storage Tank with heater {Dia.: 18980 mm & Height: 11835 mm}
1
1275000
1275000
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Excess Liquor Tank{Dia.: 8520 mm & Height: 8700 mm}
1
400000
400000
... More
Seal Pot
2
5000
10000
... More
MECHANICAL DECANTER (No. 007-III):
Dismantling & disposal of existing one (1) no. of Mechanical decanter along with associated inlet & outlet piping (Pipe, valves, fittings etc.) & associated steel Structures including evacuation & disposal of left out sludge, tar, liquor etc. from inside of decanter in Existing By-Product Plant. Blanking and deblanking of associated pipelines, if required, to be connected out by bidders on instruction of BSL/ MECON.
This shall be read in conjugation with Clause no.2.1 & 4.15 (Sl.No.3).
1
1200000
1200000
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LIST OF ERECTION JOBS INCLUDING TESTING, TRIAL RUN & COMMISSIONING.
-
-
-
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FABRICATED STEEL STRUCTURES:
Erection of all Mild steel fabricated structures for COB#6 , staircase, platforms, handrail structures with alignment, final welding , one coat of primer and two coats of finishing paints as per TS along with supply of all consumables, erection
& permanent nuts & bolts, pack plates, shims, paints, jigs & fixtures as per technical specification and drawings.
Scope of work also includes receiving of fabricated structures (under the scope of separate agency) in full and good condition, storage etc. as per specification and direction of the engineer in charge. Multiple handling of structures to the erection site & for erection will also be considered in the quoted rates. Erection of some items at higher height also to be considered.
50
20000
1000000
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DIRECT ELECTROSTATIC TAR PRECIPITATOR (DETP NO. 5 & 6):
Handling, erection, installation, alignment, testing, grouting, trial run & assistance in commissioning of two (2) nos. of Direct Electrostatic Tar Precipitator (DETP No. 5 & 6) along with all auxiliaries under the supervision of Original equipment manufacturer (OEM) of DETP, TS, as per approved drawings, direction of Engineer- In- Charge. Construction of scaffolding for erection is also under scope of bidder.
This shall be read in conjugation with Clause no.4.16.2.
2
2700000
5400000
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COKE OVEN GAS (COG) PIPING:
Handling, fabrication (cutting, welding, fitting etc.), erection, alignment & testing along with associated COG piping (Pipe, valves, fittings etc.), pipe fittings (Bends, reducers, tees, Flanges, Blind Flanges, ring flanges, rope gasket & ring gasket etc.) including erection of pedestal / Roller saddle support / jack thrust, construction of scaffolding for erection and other structural supports as per TS, approved drawings & direction of Engineer-In-Charge.
-
-
-
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COG Pipe DN 1200
40
6000
240000
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Blind Flanges DN 1200
2
5000
10000
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Ring Flanges DN 1200
4
1000
4000
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Graphitized asbestos rope (8 / 10 / 12 mm thickness) – Supply also to be included
200
300
60000
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TANKS AND VESSELS:
Handling, Erection, Alignment, Testing, Grouting, Trial run & Commissioning of following Tanks & Vessels as per TS Clause No. 4.16.1. Construction of scaffolding for erection is also under scope of bidder. This shall be read in conjugation with Clause no.4.16.1.
-
-
-
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Tar Storage Tank with heater{Dia.: 18980 mm & Height: 11835 mm}
1
4750000
4750000
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Excess Liquor Tank{Dia.: 8520 mm & Height: 8700 mm}
1
1125000
1125000
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Seal Pot {Dia.: 600 mm & Height: 1500 mm}
2
8000
16000
... More
GAS VALVE:
Handling, fixing on pipelines, erection, alignment & testing of Fabricated double disc Gate valve with motor/ Gate Valve in CO gas pipeline along with welding of companion flanges, fasteners, and Gaskets etc as per approved drawings/ direction of Engineer-In-Charge [Area : DETP area]. Construction of scaffolding for erection is also under scope of bidder.
-
-
-
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Fabricated double disc Gate valve DN 1200 with motor
4
25000
100000
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PIPES (Non-IBR):
Handling, fabrication (cutting, welding, fitting etc.), erection, alignment & testing of piping (Fabricated/ IS: 1239/ IS: 3589/ A106 Gr. B) as required along with associated pipe fittings (i.e bends, tee, reducer, flanges, blind flanges, fasteners, and Gaskets etc ) including erection of pedestal / saddle support / U- Clamps and other structural supports as per TS, approved drawings & direction of Engineer-In-Charge.
-
-
-
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25 NB
36
150
5400
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50 NB
88
260
22880
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80 NB
228
520
118560
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100 NB
18
750
13500
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150 NB
18
1100
19800
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200 NB
54
1700
91800
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250 NB
12
2150
25800
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800 NB
45
5000
225000
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PIPE (IBR):
Handling, fabrication (cutting, welding, fittings etc.), erection, alignment & testing of piping (ASTM A 106 Gr.-B) and IBR approval as required along with associated pipe fittings (i.e bends, tee, reducer, flanges, blind flanges, fasteners, and Gaskets etc) including erection of pedestal /shoe supports/ U- Clamps and other structural supports as per TS, approved drawings & direction of Engineer-In-Charge.
-
-
-
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25 NB
72
600
43200
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32 NB
96
800
76800
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50 NB
36
1000
36000
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PIPE (STAINLESS STEEL):
Handling, fabrication (cutting, welding, fittings etc.), erection, alignment & testing of piping (SS 316L) along with associated pipe fittings (i.e bends, tee, reducer, flanges, blind flanges, fasteners, and Gaskets etc) including erection of pedestal /shoe supports/ U-Clamps and other structural supports as per TS, approved drawings & direction of Engineer-In-Charge.
-
-
-
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150 NB
18
2000
36000
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TECHNOLOGICAL VALVES ( Non IBR) :
Handling, fixing on pipelines, erection, alignment & testing of technological valves along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Engineer- In-Charge. Cast Iron Gate valves
-
-
-
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800 NB (Electrically operated)
2
6000
12000
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200 NB
4
4000
16000
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100 NB
5
1500
7500
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25 NB
10
250
2500
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TECHNOLOGICAL VALVES ( Non IBR) :
Handling, fixing on pipelines, erection, alignment & testing of technological valves along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Engineer- In-Charge. Cast Steel Gate valves
-
-
-
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150 NB
3
2000
6000
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80 NB
21
1000
21000
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50 NB
15
750
11250
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TECHNOLOGICAL VALVES ( Non IBR) :
Handling, fixing on pipelines, erection, alignment & testing of technological valves along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Engineer- In-Charge. Cast Steel Ball valves
-
-
-
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80 NB
4
1000
4000
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25 NB
10
250
2500
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STEAM SERVICE VALVES & STEAM TRAP ( IBR) :
Handling, fixing on pipelines, erection, alignment & testing of IBR valves (Cast Steel Gate & Globe valves) & steam traps along with welding of companion flanges as per TS, approved drawings & direction of Engineer-In-Charge. Cast Steel Gate valves
-
-
-
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50 NB
5
800
4000
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32 NB
10
350
3500
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25 NB
20
300
6000
... More
STEAM SERVICE VALVES & STEAM TRAP ( IBR) :
Handling, fixing on pipelines, erection, alignment & testing of IBR valves (Cast Steel Gate & Globe valves) & steam traps along with welding of companion flanges as per TS, approved drawings & direction of Engineer-In-Charge. Cast Steel Globe valves
-
-
-
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25 NB
2
300
600
... More
STEAM SERVICE VALVES & STEAM TRAP ( IBR) :
Handling, fixing on pipelines, erection, alignment & testing of IBR valves (Cast Steel Gate & Globe valves) & steam traps along with welding of companion flanges as per TS, approved drawings & direction of Engineer-In-Charge. Steam Trap
-
-
-
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25 NB
5
300
1500
... More
TECHNOLOGICAL STAINLESS STEEL VALVES:
Handling, fixing on pipelines, erection, alignment & testing of technological stainless steel valves along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Engineer-In-Charge. Stainless Steel Gate valves
-
-
-
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150 NB
2
3000
6000
... More
INSTRUMENTATION ITEMS & FITTINGS:
Handling, fixing on pipelines, erection/placement, alignment, testing, for following flow element assembly, valves & hardware fittings etc for tapping points of instrumentation equipment.
-
-
-
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Flow Element Assembly
1
1600
1600
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Half Coupling- 1“ NPT (F), ASTM A105
22
400
8800
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Pipe Nipple- 1”, A106 Gr.B , Sch 80, Seamless, L=150 mm, Th. x Th.
10
100
1000
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Ball Valve 1” NPT(F), class 800, ASTM A105
10
200
2000
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Half Coupling- 3/4“ NPT (F), ASTM A105- IBR
5
500
2500
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Pipe Nipple 3/4“, A106 Gr.B ,Sch 80,Seamless,L=150 mm, Th.x Th.-IBR
5
450
2250
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Gate Valve 3/4“NPT(F), A105 class 800, Th.x Th.-IBR
5
250
1250
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Pipe Nipple- 2”, A106 Gr.B , Sch 80, Seamless, L=150 mm
2
1200
2400
... More
Ball Valve 2”, class 150
2
1800
3600
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Ball Valve 2”, class 300
2
1800
3600
... More
Half Coupling- 3/4“ NPT (F), ASTM A105
20
300
6000
... More
Pipe Nipple 3/4“, A106 Gr.B ,Sch 80,Seamless,L=150 mm, Th.x Th.
20
100
2000
... More
Ball Valve 3/4”, class 800, A105
20
200
4000
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Pipe Nipple 1 1/2“, A106 Gr.B ,Sch 80,Seamless,L=150 mm
2
1000
2000
... More
Ball Valve 1 1/2“, class 150
2
1300
2600
... More
Ball Valve 1 1/2“, class 300
2
1300
2600
... More
Half Coupling- 1“ NPT (F), ASTM A105- IBR
2
600
1200
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INSULATION & CLADDING MATERIAL:
Erection & alignment of Insulation Material along with Aluminium Cladding & tapping screw for insulation of tanks & vessel and Piping. Bonded Mineral wool (Mattress) as per TS for insulation of Tank & vessel.
-
-
-
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Bonded Mineral wool (thk.= 100 mm) for Tar Storage Tank
900
450
405000
... More
Bunker with Coil in Decanter
20
450
9000
... More
INSULATION & CLADDING MATERIAL:
Erection & alignment of Insulation Material along with Aluminium Cladding & tapping screw for insulation of tanks & vessel and Piping. Bonded Mineral wool (Pipe Section) as per TS for insulation of Piping.
-
-
-
... More
Bonded Mineral wool ( thk. = 100 mm) for Pipe DN 25
72
450
32400
... More
Bonded Mineral wool ( thk. = 100 mm) for Pipe DN 32
96
450
43200
... More
Bonded Mineral wool ( thk. = 100 mm) for Pipe DN 50
36
450
16200
... More
Bonded Mineral wool ( thk. = 75 mm) for Pipe DN 80
198
450
89100
... More
Bonded Mineral wool ( thk. = 75 mm) for Pipe DN 100
18
450
8100
... More
Bonded Mineral wool ( thk. = 75 mm) for Pipe DN 200
54
450
24300
... More
SUPPORTS:
Handling, fabrication (cutting, welding etc.), erection & alignment of pipe supports (i.e bracing, bracket support, hanger support, saddle support, jack thrust and other structural supports as per drawings) from structural steel supplied by MECON (i.e angle, beam, channel, plate, rod etc.) as per technical specification in line with drawings / sketches & direction of Engineer-In-Charge.
5
20000
100000
... More
FABRICATED FITTINGS :
Handling, fabrication, erection, alignment, testing e.g. mitre bends, tees, elbows, reducers for process/ utility pipelines & COG pipeline from the pipe supplied by MECON and as per drgs. / Sketches & direction of Engineer-In-charge.
5
25000
125000
... More
Supply & Apply of Painting
-
-
-
... More
Pipelines (Over ground pipe work inclusive of pipes, fittings, CO Gas Pipeline etc.
600
600
360000
... More
Equipment
1200
600
720000
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