MECON Limited Tender

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MECON Limited - MECON Tender

Services
Metals and Non-Metals
Eprocure
Opening Date26 Dec 2024
Closing Date13 Feb 2025
Tender Amount₹ 11,27,08,925 
This is an estimated amount, exact amount may vary.
Notes
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BOQ Items

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Supply of fire-retardant paint on cables

130

5000

650000

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Supply of fire barrier (fire sealant) at the opening of walls, floors for entry / exit of cables

12

5700

68400

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SUPPLY OF ELECTRICS FOR TOPR & CONSTRUCTION POWER SUPPLY

-

-

-

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Free standing, floor mounted, modular type Construction power supply board.(I/c - 400Ax1: OG - 63Ax3, 250Ax1, 100Ax3)

1

500000

500000

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Sheet steel clad, wall mounted Sub-Lighting distribution board (SLDB)

3

40000

120000

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Industrial Well glass fittings, integral type suitable for 40 W LED Light fitting complete with control gear etc. (efficacy 1.10)

60

2700

162000

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Industrial Flood Light fittings, integral type suitable for 200 W LED Light fitting complete with control gear etc. (efficacy 1.10).

36

15000

540000

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24 V, 250V Lighting Transformer 415 /24V, in sheet steel enclosure with 15/5A combination switch/socket for TOPR

8

25000

200000

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3-Way Junction Box, in 2 mm in sheet steel enclosure (Size: 200 x 200 x 100 mm) with elemex connectors.

96

3000

288000

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XLPE insulated power cable of size 3.5x185 sq. mm on existing structure or buried underground from BSL’s existing Substation up to the the construction board

500

800

400000

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XLPE insulated 1.1kV, 4C x 16 sq. mm grade Al. Armoured Power cable for lighting conforming to TS

200

150

30000

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XLPE insulated 1.1kV, 3C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting conforming to TS

3500

120

420000

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XLPE insulated 1.1kV, 2C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting conforming to TS

200

80

16000

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Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination of 3.5C x 185 sq. mm grade Al. Armoured Power cable.

4

500

2000

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Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination of 4C x 16 sq. mm grade Al. Armoured Power cable for lighting.

12

250

3000

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Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination (Both ends) of 3C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting.

200

200

40000

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Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination of 2C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting.

400

200

80000

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Earthing material including GI strips, flats, cable tray, conduits, pipes etc.

0.4

120000

48000

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Consumables including cable glands, lugs, ferrules, tapes, termination kit etc.

1

50000

50000

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SUPPLY OF STRUCTURE a. Quantities indicated in the schedule of items are approximate. Final quantity of actual execution shall be calculated based on drawing weight and may vary (+/-15%). b. Only sheets of standard length and width shall be supplied. c. Steel may be procured from any integrated steel producers /SAIL. d. Drawings shall be issued to the successful tenderer progressively to match the overall schedule of the Project. e. Inspection, testing including radiographic & ultrasonic testing and commissioning of all steel structures if any shall be the part of the scope of work of the bidder. Refer clause 1.2, Chapter-4, Chapter-5 & Chapter 6 of TS No. MEC/S/E254/A/10/12/0814 for detailed scope of work before quote

-

-

-

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Procurement & Supply of 22G thick , CGS ( Corrugated Galvanized sheets, Zinc coating 275g/m2) sheeting for TOPR, Protective shed, including sheeting for other miscellaneous areas along with ridge pieces (1.0 mm thick plain galvanized sheet) as per technical specification and drawings (Net laid area to be measured).

8335

1250

10418750

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Procurement & Supply of Plain GI sheets 1.0 mm thick sheeting for “Lift structures” side cladding as per technical specification and drawings . Zinc coating 275g/m2 (Net laid area to be measured).

340

1250

425000

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Procurement & Supply of Plain GI sheets 1.6 mm thick sheeting for “Lift structures” Door side cladding as per technical specification and drawings . Zinc coating 275g/m2 (Net laid area to be measured).

20

1300

26000

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SUPPLY OF STEEL STRUCTURES AS PER SITE REQUIREMENT

-

-

-

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Supply of Steel Structures (angle, channel, plates, chequered plates, beams etc.) for fabrication as per site requirement.

30

75000

2250000

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SUPPLY OF PIPE, FITTINGS, FASTENERS ETC. AS PER SITE REQUIREMENT

-

-

-

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a) Supply of Pipes, fittings, fasteners etc. as per site requirement.

10

100000

1000000

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b) Supply of Gaskets (non asbestos).

200

500

100000

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Tenderer to note that supply of woods for charging into ovens before charging of coal into ovens during commissioning is also under scope of supply. The cost of same shall also be included in price. [Size (100-150) x (400-500) x (100-150)]

5

25000

125000

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FABRICATION OF STEEL STRUCTURES AND PIPE LINES FITTINGS ETC. AS PER SITE REQUIREMENT

-

-

-

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Fabrication of steel structures and Pipe lines & fittings etc. as per site requirement of items specified in schedule Sl. No. 07.01(IV & V). (Erection rate shall be as per Sl. No. 07.11 (SE-814) for structural items and as per Sl. No. 07.04 (VII) for pipes & fittings etc.

40

17000

680000

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DISMANTLING Dismantled material will be disposed-off approx. 8 km from work site or as directed by MECON / BSL (Refer clause 02.0, 03.0 & 04.01 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting) PLANT & EQUIPMENT Dismantling of pipe line in By-Product area. Including civil and structural dismantling if required. (Refer clause 02.0, 03.0 & 04.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

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MS Pipeline in by-product area consisting of Pipe DN700 – 580 m & Pipe DN500 – 100 m from existing trestle / route including valves, pipe & fittings. Supports & maintenance platforms of above pipe line shall be dismantled in case of damaged one or as per instruction of engineer-in-charge.

114

12000

1368000

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Service water pump-21 (2950 m3/hr capacity, 39 m head) - Dismantling of 1 no. service water pump-21 along with motor, electrics and associated accessories etc. at same existing position in service water pump house.

1

104000

104000

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Dismantling of Temporary Stoves for Pre-Heating with 4 nos. end supports

142

1500

213000

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Dismantling of Temporary Heating up Pipelines with supports etc.

14.55

8000

116400

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Dismantling of two nos. 5T x 15m span under-slung cranes along with assiciated electrics and accessories etc.

2

300000

600000

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Dismantling of CO gas header DN 600 at Coal Tower (upto ~20m)

1

30000

30000

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Dismantling of Tracks (CR100 / 52 kg rail)

30

2000

60000

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DISMANTLING Dismantled material will be disposed-off approx. 8 km from work site or as directed by MECON / BSL (Refer clause 02.0, 03.0 & 04.01 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting) STRUCTURES Refer clause 1.2, Chapter-4, Chapter-5 & Chapter 6 of TS No. MEC/S/E254/A/10/12/0814 for detailed scope of work before quote.

-

-

-

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Dismantling of TOPR Roof Structures alongwith 2 Nos. Under slung Crane supporting beams including handling, transporting and stacking in sequence to a max. distance of 8 km from worksite or as directed by the MECON / BSL, submission of handing over certificate from BSL authority.

435

7000

3045000

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Dismantling of TOPR Structures sheetings only , handling, transporting and stacking in sequence to a max. distance of 8 km from worksite or as directed by the MECON / BSL, submission of handing over certificate from BSL authority. (Net laid area to be measured)

5700

300

1710000

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Dismantling of steel structures of Protective Shed, Old Lift well and all other steel structures for which dismantling is mentioned under scope of work ,including handling, transporting & stacking the dismantled material to a distance of max. 8 km from worksite or as directed by the MECON / BSL.

225

6000

1350000

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Dismantling of Sheeting of Protective Shed, Old Lift and all other steel structures for which dismantling is mentioned under scope of work , including handling, transporting the dismantled material to a distance of max. 8 km from worksite or as directed by the MECON / BSL. (Net laid area to be measured)

1895

150

284250

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PRIMARY COOLING TOWER NO. 1 (3 CELLS) Details of Cooling Tower - 3 cells, capacity of each cell – 1350 m3/hr, Mechanical induced draft Cross flow type (RCC), Cooling tower overall dimensions: – 22.8 m x 25.24 m, Individual cell dimension: 9 m x 18.5 m (bottom) & 9 m x 22.8 m (top), Cooling tower height: 10.5 m approx. (from FGL), Cooling tower basin : below ground. Including civil and structural if required. (Refer clause 02.05 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

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a) Dismantling of complete fan assembly (fan dia 7315 mm approx., MOC : FRP/GRP/Aluminum alloy) with drive shaft, Flexible coupling & Gear box for each cell at Fan deck level (10.5 m from FGL ). b) Dismantling of complete motor set for cooling tower (motor rating : 55 KW each(Approx.) at fan deck level for each cell ( 10.5 m from FGL). c) Dismantling of PVC fill comprising of PVC V bars, fill supported grids, miscellaneous fill support component, nozzles, PVC drift eliminator, SS -Nut, bolts & washers etc. for each cell {From GFL to 10 m level). d) Dismantling of centre beam (structural support) for supporting drive shaft connecting fan gear box and Motor at fan deck level (10.5 m from FGL). e) Dismantling of water distribution system including piping, manual flow control valves for each cell at fan deck level (10.5 m from FGL).

3

156000

468000

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Common area a) Dismantling of Riser pipe (DN 500) & distribution header at fan deck level (DN 700 & DN 500). b) Dismantling of 2 nos. of DN 500 Gate valve along with operating platform. c) Dismantling of hand railings at fan deck level and along cooling tower stairs.

8.5

13000

110500

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ERECTION OF PLANT & EQUIPMENT (P&E) AND STRUCTURES TECHNOLOGICALSTRUCTURES (Refer clause 02.0, 03.0 &04.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quote)

-

-

-

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Anchorage of Battery - Buckstays & its accessories including Spring Loading arrangement, Small & Auxiliary Anchorage, Measuring Device, Beam for reinforcement, Holding Down Device, etc

345.5

16500

5700750

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Longitudinal Tie Rods with welding / cutting

16

16500

264000

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Transverse Tie Rods (Top & Bottom) assembly with its Accessories

45

16500

742500

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SS Pipe Sleeve (1 no is supplied in three pieces) for Transverse Tie Rod including welding / cutting

140

3900

546000

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Springs for Anchorage

18

16500

297000

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Brackets for Expansion Measurements

0.15

16500

2475

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Side tunnel bogie including bogie track – P/s & C/s

2

20000

40000

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AP (Stand Pipe) - P/S

69

4000

276000

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AP (Stand Pipe) - C/S

69

4000

276000

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T-Pipe

138

4000

552000

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Heat shield

138

2000

276000

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Fixed Door Racks

2

15000

30000

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Fixed Door Racks with Door Frame Fixing Arrangement

2

14000

28000

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Number Plates

1

50000

50000

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HEAT RESISTANCE CASTINGS / ORDINARY CASTINGS

-

-

-

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Flash plate (P/S & C/S) with fixing of Temporary Tie Rod & Erection set of Flash Plate during erection of flash plates

140

25000

3500000

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Charging Holes Frames & Lids with Dummy Frames & Lids

210

3000

630000

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Inspection Hole Frames & Lids

2184

250

546000

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Base Casting for AP

138

2500

345000

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Goose Neck Assembly (Bend Pipe Assembly)

138

5000

690000

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Isolation Valve Assembly

138

8000

1104000

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Supply, Melting of Coal Tar pitch and pouring in spigot joint (between Bend & Isolation Valve Box - 138 nos.) before commissioning of Battery for required sealing

1

100000

100000

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Waste Heat Box Assembly Type 4

70

12000

840000

... More
Waste Heat Box Assembly Type 1

72

12000

864000

... More
Right Hand Reducing Branch Pipe with Plugs

142

2000

284000

... More
Left Hand Reducing Branch Pipe with Plugs

142

2000

284000

... More
Automatic Gates in Flue (2 nos. gates)

1

60000

60000

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Hand Operated Gate in Common Flue

1

60000

60000

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CI Paving of Service Bench & between buckstays at P/S & C/S

24.4

15000

366000

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Grated Grill for Pusher Car Track Drain

1.8

5000

9000

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Spray nozzles for

-

-

-

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A) Tar Chasing

67

350

23450

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B) HPALA

138

350

48300

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C) G C Main & Cross Over Main

31

350

10850

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D) Goose Neck

138

350

48300

... More
E) GCM End Connection

4

350

1400

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Door Assembly - P/S

71

20000

1420000

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Door Assembly - C/S

71

20000

1420000

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Door Frame Assembly (P/S & C/S) with erection set

140

20000

2800000

... More
Water Sealed AP lid Assembly (P/S & C/S)

138

4000

552000

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Reversing Mechanism & Reversing Winch (Including fabricated parts, Chains & Sprockets etc.)

17

30000

510000

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Hydraulic Cylinders & Jacks: Telescopic cylinder / Differential cylinder / Hydraulic jack / Pumping units etc.

1

100000

100000

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Hydraulic Power Pack (Medium Pressure hydraulic system for reversing mechanism)

1

100000

100000

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Handling, erection, installation, alignment, minor civil & grouting, initial fills & consumables for trial run, testing & trial run of Pumps with motors & other associated electrics, inter connecting piping (inlet, outlet etc.), fittings, supports, packing, shims, etc. as per TS, approved drawings & instruction of Engineer-In-Charge. (Refer clause 02.0, 03.0 & 04.0 of TS no. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

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Self-priming Dewatering Pump (10 m3/h, 10m head) with electric & its accessories for sump pit for Gas condensate

1

15000

15000

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Self-priming Sump pump (8 m3/h, 5 head) with electrics & its accessories for industrial water for 4-point seal pot

1

15000

15000

... More
Booster (drinking water) Pump (5 m3/h, 45 head) with electrics in Coal Tower no. 3

1

15000

15000

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Sump Pump (10 m3/h, 10m head) with electrics & its Accessories for Chimney Pit

1

15000

15000

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Service water pump-21 (2950 m3/hr capacity, 39 m head) - Erection of 1 no. service water pump-21 along with motor, electrics and associated accessories etc. at same existing position in service water pump house.

1

100000

100000

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Handling, Fabrication, Welding (MS to MS, MS to SS & SS to SS) for connection, Puncturing upto DN1300 pipes, Bending (upto DN 200), Erection & Underground routing of pipelines, (Standard length / Fabricated / IS:1239 Part-I / IS 3589/ASTM A 106 Gr-B / SS Quality/ Galvanised, etc.) along with associated pipe fittings including erection of pedestal / saddle support / U-Clamps and other structural supports, structural platforms etc. as per approved drawings / instruction of Engineer-In-Charge, testing with associated fittings & valves and obtaining IBR approval as required. (Refer clause 02.0, 03.0 & 04.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

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Rich Gas Pre-heater with safety relief valve & steam traps as per drawing / instruction of Engineer-In-Charge.

1

75000

75000

... More
Centralized grease lubrication system with electrics - Pipes & Fittings for lubrication system, support and other accessories.

1

200000

200000

... More
Accessories for under firing with CO gas with Gland outlet cock with straight outlet (NB 6mm - 560 nos.)

41.5

25000

1037500

... More
Seamless SS Riser Pipe of OD 38.0±0.15 mm x 2.0 mm thk., Length – 1450 mm

2100

250

525000

... More
Banana brick adjustment pipe cover with fittings

4260

150

639000

... More
High Pressure water jet door cleaner system (P/s & C/s) along with electrics including equipment, pump, electrics & associated accessories in common pump house

1

1500000

1500000

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HPALA Pumps with motors along with electrics in HPALA Pump House

2

100000

200000

... More
Booster Pumps with motors along with electrics for sealing of HPALA Pump in HPALA Pump House

2

10000

20000

... More
Door lowering rack (P/s & C/s) with winch, motors, electrics & other associated items

1

200000

200000

... More
Accessories for heating with Mixed gas

33.6

25000

840000

... More
Gas collecting Main (DN1400) including bleeder, hydro-seal, T-pipes etc. – P/s & C/s

92.2

25000

2305000

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Cross over gas main (DN1100) with gland compensator

20.9

25000

522500

... More
Suction main (DN1200) with gland compensator & vents etc.

9.11

30000

273300

... More
CO Gas Mains with mounted accessories

32

20000

640000

... More
Mixed Gas Mains with Gland Compensator

87.5

20000

1750000

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Temporary Stoves for Pre-Heating with 4 nos. end supports

142

5000

710000

... More
Temporary Heating up Pipelines with fittings, valves, control valves, supports including Compressed air line for control valves etc.

14.55

20000

291000

... More
Condensate Seal Pot for 4 Points

1

10000

10000

... More
Condensate Seal Pot for 9 Points

1

12000

12000

... More
PLACEMENT OF EQUIPMENT AS PER INSTRUCTION BY ENGINEER-IN-CHARGE

-

-

-

... More
Dry Gunniting Machine with all accessories including portable compressor and special tools and tackles

1

10000

10000

... More
Bench Vice with bench

2

1000

2000

... More
Carriage for servicing for heating in cellar

2

2000

4000

... More
Pedestal type Roughing & Grinding machine with electrics in IBB No.11

1

2000

2000

... More
Drilling machine of dia. 25 mm in IBB No. 11

1

2000

2000

... More
Multi-point Welding machine in IBB No. 11

2

2000

4000

... More
Bob Cat (1.5m3 grab bucket capacity).

1

5000

5000

... More
Hydra (16t)

1

5000

5000

... More
MACHINE TRACKS & FITTINGS (including Thermit welding of track as required) (Refer clause 02.0, 03.0 & 04.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

... More
Pusher Car Track with fittings (CR-100 Rail)

69

12000

828000

... More
Quenching Car Track with fittings (Rail 52 kg/m)

16

12000

192000

... More
Thermit welding of tracks (52 kg rail)

18

30000

540000

... More
Thermit welding of tracks (CR 100 rail)

20

30000

600000

... More
Wooden sleepers for Quenching Car track

22

5000

110000

... More
Ballast Stone

50

500

25000

... More
Charging Car Track with fittings (Rail 52 kg/m)

33

25000

825000

... More
Guide Car Track with fittings (Rail 52 kg/m)

14.9

20000

298000

... More
PIPES & FITTINGS Handling, fabrication (cutting, welding, fitting etc.), fixing, welding (MS to MS, MS to SS & SS to SS), puncturing, bending, alignment, erection, laying of Pipeline (Fabricated / standard length / IS:1239 Part-I (CS & Galvanized) / IS 3589 / ASTM A 106 Gr-B / SS Quality / IBR Quality etc.) at all level, testing with associated fittings, Gland Compensator / Expansion Bellows, Flanges / companion flanges with fasteners / gaskets / ropes / hose / rainhood / pedestals / U-clamp / saddle supports / structural supports / Gaskets cutting / hanger supports / tapping for Instruments upto root valves and fabrication (wherever required) of tees, elbows, bracings, reducers, supports and other pipeline fittings for Pipes (Service Water / industrial water -incl. Line & fittings in Pusher Side Stockade at interval of 10m for cleaning at the stockade area, Compressed Air, RAL, Pipes & fittings in communication tunnel, Gas Condensate, Gas bleeder, vent, Seal Pot Sump Pump Line, Steam line and its condensate, rain water, drinking water, make-up water, compressed air line for chimney etc.) in Battery Proper and By-product area as per technical specification drawings / as per instruction of Engineer-in – Charge. Obtaining IBR approval of steam pipeline including fittings as required. (Refer clause 02.0, 03.0 & 04.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

... More
STANDARD GALVANIZED, SCREWED END

-

-

-

72

125

9000

18

150

2700

24

175

4200

6

200

1200

... More
STANDARD SEAMLESS PIPES

-

-

-

366

125

45750

12

125

1500

342

150

51300

504

175

88200

42

200

8400

306

350

107100

... More
DN 100

171

450

76950

... More
DN 150

36

550

19800

... More
DN 200

234

800

187200

... More
DN 300

42

1500

63000

... More
STANDARD ERW PIPES

-

-

-

384

125

48000

162

150

24300

12

150

1800

756

175

132300

426

200

85200

6

250

1500

114

350

39900

264

450

118800

90

550

49500

174

800

139200

... More
STANDARD PIPES (IBR)

-

-

-

102

550

56100

252

350

88200

138

300

41400

132

250

33000

96

250

24000

270

200

54000

24

200

4800

66

200

13200

... More
Standard pipes of following area mentioned below are covered package SM-605.

-

-

-

... More
Fabricated pipes & Fittings of Flushing Liquor Line (Battery)

2.8

25000

70000

... More
Fabricated pipes & Fittings of HPALA line for battery proper including piping for HPALA pump house with Y-strainer DN 150

8

25000

200000

... More
Fabricated pipes & Fittings of Return Ammonia Liquor Line (Battery Proper)

2.4

20000

48000

... More
Fabricated pipes & Fittings of Pipe Line for water sealed A P lid

6.3

25000

157500

... More
Erection of pipe line in By-Product area. Including civil and structural dismantling if required. (Refer clause 02.0, 03.0 & 04.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

... More
Erection of MS Pipeline in byproduct area consisting of Pipe DN700 (approx.~ 580 m), Pipe DN500 (approx.~ 100 m) & Pipe DN50 from PGC to DETP (approx.~ 100 m) including valves, fabrication and erection of pipe & fittings, fabrication and erection of supports, fabrication and erection of maintenance platforms etc. to suit the site condition.

115

25000

2875000

... More
VALVES

-

-

-

... More
Valves - Handling, Re-visioning before erection, fixing of valves pipeline, erection, alignment & testing of Valves (CI & Cast Steel Gate, Globe & Check Valve, Plug, Ball, Butterfly, Control, fabricated and including IBR category valves etc.), welding of companion flanges, along with associated electrics as per approved drawings / instruction of Engineer-In-Charge. (Refer clause 02.0, 03.0 & 04.0 C262 for detailed scope before quoting)

-

-

-

... More
Isolation Cocks DN65 for CO gas

140

1000

140000

... More
Isolation Cocks DN150 for Mixed gas

72

2000

144000

... More
Reversing Cocks DN70 for CO gas with levers

140

1500

210000

... More
Reversing Cocks DN150 for Mixed gas with levers

72

3000

216000

... More
CI GATE VALVES

-

-

-

10

250

2500

7

350

2450

4

550

2200

... More
DN 100

9

800

7200

... More
DN 200

4

1500

6000

... More
DN 500

2

6000

12000

... More
DN 800

2

10000

20000

... More
CI NON-RETURN VALVES

-

-

-

5

250

1250

... More
DN 100

2

800

1600

... More
CAST STEEL GATE VALVES

-

-

-

8

300

2400

11

350

3850

21

550

11550

... More
DN 100

4

800

3200

... More
DN 150

12

850

10200

... More
DN 200

5

1500

7500

... More
DN 250

2

1800

3600

... More
DN 300

2

2500

5000

... More
DN 400

1

4500

4500

... More
CAST STEEL / FORGED STEEL GLOBE VALVES

-

-

-

4

200

800

7

250

1750

4

300

1200

1

300

300

9

350

3150

4

400

1600

... More
DN 100

3

600

1800

... More
CAST STEEL NON-RETURN VALVES

-

-

-

2

300

600

... More
DN 100

2

500

1000

... More
CAST STEEL GATE VALVES FOR STEAM SERVICES

-

-

-

6

200

1200

15

200

3000

20

250

5000

10

300

3000

7

350

2450

... More
CAST / FORGED STEEL GLOBE VALVES FOR STEAM SERVICES

-

-

-

9

200

1800

15

200

3000

22

250

5500

47

300

14100

11

350

3850

2

400

800

... More
DN 100

3

600

1800

199

200

39800

211

200

42200

180

300

54000

4

375

1500

... More
FOR HPALA SERVICE

-

-

-

70

200

14000

150

300

45000

... More
FOR INSTRUMENTATION / BPP

-

-

-

10

200

2000

25

200

5000

51

250

12750

30

300

9000

32

350

11200

4

500

2000

... More
DN 1100

2

35000

70000

... More
DN 1200

1

50000

50000

... More
DN 200

144

1500

216000

... More
DN 600

6

12000

72000

... More
DN 900

2

25000

50000

... More
DN 1200

1

50000

50000

... More
Thermal insulation- For Pre-heater, steam pipeline along with Valves, steam traps and fittings etc. covered in this TS. (Refer clause 03.0 & 04.0 for detailed scope before quoting)

1

600000

600000

... More
Refurbishing including handling, transportation from storage to site, (Overhauling, servicing and retrofitting) of existing Single Girder Under slung Crane for TOPR (of Battery No.8) - 5T x 15m span

2

150000

300000

... More
Erection of above two nos. 5T x 15m span under-slung cranes in temporary protection shed & their maintenance during entire erection period of battery

2

500000

1000000

... More
ERECTION OF ELECTRICS FOR TOPR & CONSTRUCTION POWER SUPPLY (Refer clause 03.0 & 05.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

... More
Free standing, floor mounted, modular type Construction power supply board.(I/c - 400Ax1: OG - 63Ax3, 250Ax1, 100Ax3)

1

90000

90000

... More
Sheet steel clad, wall mounted Sub-Lighting distribution board (SLDB)

3

7200

21600

... More
Industrial Well glass fittings, integral type suitable for 40 W LED Light fitting complete with control gear etc. (efficacy 1.10)

60

486

29160

... More
Industrial Flood Light fittings, integral type suitable for 200 W LED Light fitting complete with control gear etc. (efficacy 1.10).

36

2700

97200

... More
24 V, 250V Lighting Transformer 415 /24V, in sheet steel enclosure with 15/5A combination switch/socket for TOPR

8

4500

36000

... More
3-Way Junction Box, in 2 mm in sheet steel enclosure (Size: 200 x 200 x 100 mm) with elemex connectors.

96

540

51840

... More
XLPE insulated power cable of size 3.5x185 sq. mm on existing structure or buried underground from BSL’s existing Substation up to the the construction board

500

250

125000

... More
XLPE insulated 1.1kV, 4C x 16 sq. mm grade Al. Armoured Power cable for lighting conforming to TS

200

45

9000

... More
XLPE insulated 1.1kV, 3C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting conforming to TS

3500

30

105000

... More
XLPE insulated 1.1kV, 2C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting conforming to TS

200

30

6000

... More
Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination of 3.5C x 185 sq. mm grade Al. Armoured Power cable.

4

150

600

... More
Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination of 4C x 16 sq. mm grade Al. Armoured Power cable for lighting.

12

75

900

... More
Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination (Both ends) of 3C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting.

200

45

9000

... More
Cable glands, termination sleeves / ferules, lugs, marker, tape, etc. for termination of 2C x 2.5 sq. mm grade Cu. Armoured Power cable for lighting.

400

40

16000

... More
Earthing material including GI strips, flats, cable tray, conduits, pipes etc.

0.4

24000

9600

... More
Consumables including cable glands, lugs, ferrules, tapes, termination kit etc.

1

10000

10000

... More
PRIMARY COOLING TOWER NO. 1 Details of Cooling Tower - 3 cells, capacity of each cell – 1350 m3/hr, Mechanical induced draft Cross flow type (RCC), Cooling tower overall dimensions: – 22.8 m x 25.24 m, Individual cell dimension: 9 m x 18.5 m (bottom) & 9 m x 22.8 m (top), Cooling tower height: 10.5 m approx. (from FGL), Cooling tower basin : below ground. Including civil and structural if required. Notes:- 1) All pipe fittings shall be fabricated from parent pipe. 2) All hardware like shim, U blot etc. as required for erection shall be supplied by erection contractor. 3) Initial fills & consumables for trial run, testing of fan gear box & motor shall be in the scope of erection contractor. 4) Special tools & tackles required for erection shall be in the scope of erection contractors. (Refer clause 02.05 & 03.00 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

... More
a) Erection of complete fan assembly (fan dia 7315 mm approx., MOC : FRP/GRP/Aluminum alloy) with drive shaft, Flexible coupling & Gear box for each cell at Fan deck level (10.5 m from FGL ). b) Complete Erection of oil piping external to gear box (GI pipe), Connection between gear box and piping trough wire braided flexible hose assemblies for each cell (at fan deck level). c) Erection of complete motor set (motor rating : 55 KW each(Approx.) for each cell of cooling tower at fan deck level ( 10.5 m from FGL). d) Erection of new PVC splash type fill comprising of PVC V bars, SS 304L fill supported grids, miscellaneous fill support component, SS nozzles, PVC drift eliminator, SS -Nut, bolts & washers etc. for each cell { From GFL to 10 m level). e) Erection of complete water distribution system including piping, manual flow control valves and distribution nozzles for each cell at fan deck level (10.5 m from FGL). f) Erection of centre beam (structural support) for supporting drive shaft connecting fan gear box and Motor for each cell at fan deck level (10.5 m from FGL). g) Erection of material required for Refurbishment of Sluice gate for each cell. h) Installation of vibration and oil level switches along with all necessary mounting pads and other accessory required for a complete installation.

3

300000

900000

... More
Common facilities a) Erection of Cooling tower Riser pipe & distribution header DN 700 followed by DN 500 with MS flange at end, at fan deck level on existing supports (Approx. 7.5 tonne). b) Erection of 2 nos. of DN 500 Gate (electrical actuated) valve along with electrics and accessories with operating platform at fan deck level in the distribution header. c) Erection of air release valve at fan deck level in each of the distribution header. d) Installation of End wall derrick arrangement at fan deck level at one end of cooling tower. e) Erection of hand railings at fan deck level and along cooling tower stairs (Approx. 1.5 tonne)

1

300000

300000

... More
ERECTION OF FIRE FIGHTING SYSYTEM (Refer clause 02.04 & 06.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting) Fire Hydrant System 

-

-

-

... More
Route survey, cutting & backfilling of earth, base preparation inside trench for laying of underground pipes of maximum dia. 200 mm

200

370

74000

... More
Application of bituminous paint, wrapping tape on pipe surface

100

200

20000

... More
Erection of overhead /Laying of underground pipes & fittings performing the necessary activities like surface cleaning, root preparation, welding, loop making, NDT testing, supports fixing, etc.

6500

250

1625000

... More
Installation of hydrant valve with complete set 

48

1600

76800

... More
Air release valve

10

500

5000

... More
Installation of Gate Valves (100 NB & 150 NB)

3

800

2400

... More
ERECTION OF FIRE FIGHTING SYSYTEM (Refer clause 02.04 & 06.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting) Portable Fire extinguishers

-

-

-

... More
Installation of portable fire extinguishers (CO2 type, DCP type, foam type, etc.)

45

200

9000

... More
Sand buckets with stand

4

2500

10000

... More
ERECTION OF FIRE FIGHTING SYSYTEM (Refer clause 02.04 & 06.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting) Passive Fire Protection System

-

-

-

... More
Application of fire-retardant paint on cables

130

100

13000

... More
Application of fire barrier (fire sealant) at the opening of walls, floors for entry/exit of cables

12

900

10800

... More
STEEL STRUCTURAL WORKS a. Quantities indicated in the schedule of items are approximate. Final quantity of actual execution shall be calculated based on drawing weight and may vary ( +/-15%) . b. Steel may be procured from any integrated steel producers /SAIL. c. Drawings shall be issued to the successful tenderer progressively to match the overall schedule of the Project. d. Inspection, testing including radiographic & ultrasonic testing and commissioning of all steel structures if any shall be the part of the scope of work of the bidder. Refer clause 1.2, Chapter-4, Chapter-5 & Chapter 6 of TS No. MEC/S/E254/A/10/12/0814 for detailed scope of work before quote

-

-

-

... More
Erection of 22G thick CGS ( Corrugated Galvanized sheets ,) sheeting for TOPR, Protective shed, including sheeting for other miscellaneous areas along with ridge pieces (1.0 mm thick plain galvanized sheet) together with supply of all required fasteners, screws, bolts, including cutting, bending of sheets to required shapes and sizes and erecting them at different heights in position with all labor and erection tools and tackles complete as per technical specification and drawings. (Net laid area to be measured).

8335

200

1667000

... More
Erection at different heights of Plain GI sheets 1.0 mm thick Plain GI sheeting for “Lift structures” side cladding as per technical specification together with supply of all required fasteners, screws, bolts, including cutting, bending of sheets to required shapes and sizes and erecting them in position with all labor and erection tools and tackles complete as per technical specification and drawings. (Net laid area to be measured).

340

150

51000

... More
Erection at different heights of Plain GI sheets 1.6 mm thick Plain GI sheeting for “Lift structures” side cladding as per technical specification together with supply of all required fasteners, screws, bolts, including cutting, bending of sheets to required shapes and sizes and erecting them in position with all labor and erection tools and tackles complete as per technical specification and drawings. (Net laid area to be measured). Only sheets of standard length and width will be supplied.

20

160

3200

... More
Erection of all Mild steel fabricated structures for COB#6 rebuilding work covered under scope of works, including TOPR, complete with alignment, final welding , as per technical specification along with supply of all consumables, erection & permanent nuts & bolts, pack plates, shims, paints, jigs & fixtures as per technical specification and drawings. Erection of some items at higher height also to be considered.

1260

20000

25200000

... More
Erection of all Stainless-steel structures for COB#6 rebuilding work covered under scope of works, complete with alignment, final welding along with supply of all consumables, nuts & bolts, pack plates, shims, jigs & fixtures as per technical specification and drawings.

10

23000

230000

... More
Refurbishing & strengthening of existing support / columns, beams & other Structural members of existing Intermediate Bench # 11 / Service water pump house including any incidental fabrication and erection, as per scope of work or site requirements of structural materials as per drawings . Contractor will arrange joint inspection along with MECON & BSL Engineers for assessment which require refurbishing / strengthening. This activity will be carried out before taking up the site work.

30

8000

240000

... More
Construction & development of storage shed (open & closed covered) including supply of materials for the above construction, development & maintenance of shed & yard. (Refer clause 03.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

1

1300000

1300000

... More
Storage, maintenance of the storage facilities, handling charges including receipt of incoming all materials (free issue) to be supplied by tenderer, others suppliers, Receiving the materials from stores operated & controlled by MECON or other party on behalf of MECON, taking delivery directly from transporters, unloading, stacking, loading for transportation at site, transportation to site (to & fro), unloading at site, multiple handling, watch & ward, etc. Storage activity to be start after intimation by MECON. Any item missing or damaged after receipt is to be supplied / replaced by bidder without any extra cost (Refer clause 03.0 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting) Following material shall be kept in closed storage shed: a)      Compressor & drier with accessories. b)      All types Pumps. c)      All types Valves. d)      Cranes and Hoist. e)      Standard Pipes & Pipe fittings. f)       Ceramic Rope, Packing Materials etc. g)      Fasteners & Gaskets.h)      Insulation materials. i) Hydro-Jet door cleaner with accessories j)       Paints. k)      Consumable items. l)      Electrical & Instrumentation item with equipment. m)        Any other items suggested by site office.

25

150000

3750000

... More
APPLICATION OF PRIMERS AND PAINTS (Refer clause 04.05 of TS No. MEC/S/E254/A/10/C1/0752 for detailed scope before quoting)

-

-

-

... More
Application of Primers & Paints on Plant & Equipment, Pipe lines, valves, compensators, all type supports, fittings etc. and all Steel structures covered under package (SE-752A & SE-814) as per Appendix-A or as per the recommendation of BSL. Quantity of paints shall be estimated progressively during application by the successful tenderer.

1

1200000

1200000

... More
CHIMNEY LIGHT-UP (For 15 days) Manpower certification shall be done by Heat-Up Incharge.

-

-

-

... More
Supervisor (Highly skilled worker)

1

830

12450

... More
Fitter (Skilled worker)

2

720

21600

... More
Helper / Khalasi (Un-skilled worker)

4

525

31500

... More
HEATING-UP & COMMISSIONING FOR BATTERY (FOR 90 DAYS) Manpower certification shall be done by Heat-Up Incharge.

-

-

-

... More
Supervisor (Highly skilled worker)

6

830

448200

... More
Fitter (Skilled worker)

12

720

777600

... More
Helper / Khalasi (Un skilled worker)

32

525

1512000

... More
Rigger (Semi skilled worker)

12

720

777600

... More
Electrician (Highly skilled worker)

2

830

149400

... More
Heater (Highly skilled worker)

3

830

224100

... More
DEFECT LIABILITY PERIOD FOR 1 (ONE) YEAR

1

1250000

1250000

... More
PERFORMANCE GUARANTEE TEST FOR 10 DAYS

10

40000

400000

... More
GENERAL NOTES

-

-

-

... More
Unit rate mentioned by the tenderer shall be firm till completion of scope of work.

-

-

-

... More
Quantities indicated as above are based on estimated quantity. Final quantities of actual execution shall be calculated based on drawings /actual measurement at site (in case drawings are not available) as certified by Engineer-in-charge.

-

-

-

... More
Drawings shall be issued to the successful tenderer progressively to match the overall schedule of the Project.

-

-

-

... More
Tenderer shall read all the clauses of TS before quoting. After quoting the price, it will be understood that the tenderer has read out all the clauses of this TS and understood the scope of work in detail.

-

-

-

... More
The total quoted price for erection of Plant & equipment as above shall include erection of mounted electrics also.

-

-

-

... More
Application / fixing of packing is also in the scope of tenderer. Tenderer to note that erection rate quoted for Plant & Equipment as above shall be inclusive of application / fixing / erection of packing materials, fasteners etc. Cutting of gaskets of various sizes from sheets of gaskets shall also be included in the quoted price of erection.

-

-

-

... More
Quoted rates for dismantling shall be inclusive of cleaning, segregation, loading and transportation back to BSL’s stores or debris to disposal yard & unloading within a lead of 8 km within the plant boundary as directed by Engineer-in-charge.

-

-

-

... More
The total price quoted for erection shall cover Dye penetrate test, Ultrasonic & Radiography (X-ray & Gamma ray) as per technical specification / drawing.

-

-

-

... More
Providing all consumable materials such as but not limited to electrodes of approved quality as specified in drawing and erection instructions or instructed by site engineer, oxygen, acetylene gas cylinders, petroleum, cleaning rags, timber, erection bolts, rivets, slings, wedges, piano wires, packing plates, patching compounds, chemicals for pickling and degreasing, solvents, flushing oil, shrink comp grouting compounds, clamps, grinding paste, sealing compound etc. free of cost.

-

-

-

... More
Providing some necessary consumables like cotton, diesel, kerosene oil, grease & lubricants etc. free of cost as per requirement of the project. Although such items are not appearing in price schedule.

-

-

-

... More
Price quoted shall be inclusive of scope of work, terms & condition as detailed in technical specification no. MEC/S/E254/A/10/C1/0752 & MEC/S/E254/A/10/12/0814. Tenderer shall note & confirm that rate quoted shall include all the clauses mentioned in these TS.

-

-

-

... More
Dismantling and erection rate to be quoted, shall be applicable at all level / height of work viz; whether the work is to be done at ground level, below ground or above ground at highest point of equipment, piping, structures etc.

-

-

-

... More
Rate of dismantling to be quoted will be inclusive of associated civil and structure also, cleaning, segregation and transportation to space indicated by MECON/BSL.

-

-

-

... More
Erection of pipeline shall consist of pipes, fittings, valves, packing, supports, maintenance platforms etc. at all level height of work viz; whether the work is to be done at ground level, below ground or above ground at highest point of equipment / structures etc

-

-

-

... More
Tenderer to note that the items under scope of supply shall be procured from the CET-List of Acceptable Makes (Appendix-B – enclosed with TS). If the item is not listed in Appendix-B, tenderer shall follow the General Technical Specification for Preferred Makes (Appendix-C – enclosed with TS) for the supply.

-

-

-

... More
For the items which are not listed in Appendix-B or C, tenderer is free to supply from reputed manufacturer, however, approval for the same has to be taken in advance.

-

-

-

... More
All certification of quantum of works carried out by tenderer for the purpose of payment will be done on the basis of joint certification.

-

-

-

... More
Tenderer to note that the price schedule for storage (refer clause no. 07.10) will be for storage of Mechanical & Electrical items and all accessories of this TS as well as storage of structures of TS No. MEC/S/E254/A/10/12/0814.

-

-

-

... More
Notes for TOPR Lighting:

-

-

-

... More
Quantities of various items listed above are estimated quantity only. The same shall be supplied as per approved makes, erected, tested & commissioned as per actual site conditions & requirements.

-

-

-

... More
Repair & Replacement of defective items including lamps, fuses etc. shall be done as & when required without any additional cost.

-

-

-

... More
All the items mentioned above are to be returned to the purchaser after use & re conciliation in proper working condition.

-

-

-

... More
All the material for TOPR lighting shall be supplied new & as per the approved vendor list of purchaser.

-

-

-



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