GAIL India Limited Tender
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Costs
EMD
₹ 1,04,712Document Cost
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Refer Documents
Description
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Contact
Tender Id
2024_GAIL_222164_1Tender No
GAIL/RNC/CnP/24-67/SR20122957/Tender Authority
GAIL India Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
BOQ Items
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Supplying and Laying of design mix, Reinforced Cement Concrete of following Grades at all depths and heights in all types of Foundations, Footings, equipment foundations, and repairing against any damage of existing RCC floor, approach roads etc. occured during transportation of Filter Skid etc. and any other work as per the instruction of Engineer-in-Charge.
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M-25 Grade Design Mix Concrete using ordinary portland cement (20 mm down graded coarse aggregate.)
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STEEL STRUCTURAL WORKS
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Structural Steel Works for Pipe Supports etc.
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Supply of steel consisting of Plates, Rolled steel joists, Channels, Angles, Tubes , Rectangular / Square Hollow Steel sections, Fascia, Flashings, etc. straightening of raw steel if required. Preparation of all necessary fabrication drawings including bill of materials.The fabrication drgs are to be approved by purchaser.
Fabrication of Steel structures as per Fabrication drawings (including preparation of supplementary sketches and detailed bill of materials ) supply of bolts, nuts, washers , shims, packs, putty, gas, welding electrodes and all other consumables, as required. Cleaning and preparation of all steel surfaces by Mechanical Cleaning to St 3 of Swedish Standard for painting , Supply and application of One Coat of Primer Paint of Zinc Phosphate in Phenolic Alkyd medium 40 microns DFT
, Intermediate Primer Coat of Zinc Phosphate in Phenolic Alkyd medium 40 microns DFT, One Coat of Intermediate Paint of Synthetic MIO ( ie: Micaceous Iron Oxide) 75 microns DFT , supply and application of 2 coats of Finishing paint Synthetic Enamel 25 microns DFT / coat . Finishing Coat shall be applied one Coat before erection and one coat after erection . The total thickness of paint shall be 205 Microns. Loading , Transportation and Unloading and Delivery at erection site of all fabricated structures up to height of about 12 M, erection, alignment and welding of all structures true to line, level, plumb and dimension, including rectification if any, splicing , site assembly all as per technical specifications and drawings, touch up painting where paint is damaged including supply of paint.
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Structure Steel Works for Miscellaneous Structures like Grating, Handrails, Platform, Cross-over & other allied Structures.
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Supplying, Fabricating & Erecting in position steel structures fabricated out of MS Girders, channels, Tees, angle, flats, plate, square hollow sections pipes etc. conforming to IS:2062 and/or from pipes conforming to IS:1161 for structural purpose for loading/unloading platform, Gratings for platform, catladder, handrails, cross-over of piping etc. of any size/dia for required design including cutting, welding, bolting, hoisting, fixing in position, including application of two coats of primer and two coats of finishing paint .The work is to be completed in all respect as per specification ,scope of work, detailed construction drawings and directions of the Engineer-incharge.
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PLANT PIPING (ABOVE GROUND)
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Complete Carbon Steel Piping Work with painting including supply & installation of all fittings, flanges, spiral wound gaskets, studs bolts & nuts, etc., as described below-
1. Transportation of all piping items from GAIL's storage point to work site, complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in scope of work, drawings, specificationS and instructions of EIC and as per all provisions of the Contract Document.
2. Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of nipples, couplings, caps, plugs, gasket, stud bolts, nuts, U-clamps, etc. as required for completion of job.
3. Handling and installation of all types of valves including assembly of valve accessories, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC including servicing / cleaning of valve wherever required.
4. Fixing / Installation of weldolets, sockolets, flanges, vent and drain point connection, etc., including providing stub-in connections, fabricated fittings & reinforcement pads, etc., as required.
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5. Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation, design & fabrication of all type of supports / jump-over and carrying out connected activities for all types of valves including supply & fixing of gaskets, studs / bolts, nuts wherever required for all sizes, leveling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping / facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc.
6. Carrying out Non-destructive testing as required except Radiography.
7. Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.
8. Painting of entire system (including aboveground all pipes fittings, flanges & accessories) suitable for corrosive area environment including supply of approved paints & primers, application of primer & paints, identification lettering / numbering, color-coding, etc. as specified including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company and providing scaffolding for all heights, etc.
9. Cleaning and flushing by water / compressed air, testing of the systems including hydrostatic, pneumatic and any other types of testing as specified, draining, drying by compressed air / other methods approved by Company.
10. Precommissioning & making operational all piping system and equipments.
11. Contractor scope shall provide all necessary assistance in term of supply of manpower, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipments etc. to the company during commissioning activities.
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12. Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up.
13. Hook-up works at tap-off point, Despatch & Receiving Terminal respectively including making provision for hooking up and carrying out shutdown activities at terminals if necessary.
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8" NB, ASTM A106 GR.B, 12.7MM W/T, DIMN. TO ASME B36.10, BE, SMLS
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2" NB, ASTM A333 GR.6, SCH.80, DIMN. TO ASME B36.10, BE, SMLS
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SUPPLY & INSTALLATION OF ASSORTED PIPES, FITTINGS AND FLANGES:
Complete work of supply of pipes, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work- site for field fabrication and erection for all piping items supplied by Contractor.
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CARBON STEEL (CS/LTCS) PIPES
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8" NB, CS, ASTM A106 GR.B, 12.7MM W/T, DIMN. TO ASME B36.10, BE, SMLS
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2" NB, LTCS, ASTM A333 GR.6, SCH.80, DIMN. TO ASME B36.10, BE, SMLS
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CS/LTCS WELD NECK FLANGES
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8" NB, WNRF, SCH-40, RF, 125 AARH, ASTM A105, DIMN. TO ASME B16.5
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2" NB, WNRF, SCH-XS, RF, 125 AARH, ASTM A352 GR.LCB, DIMN. TO ASME B16.5
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CS/LTCS ELBOWS
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8" NB, 90°, R=1.5D, BW, 12.7MM W/T, ASTMA 234 GR.WPB, DIMN. AS PER ASME B16.9
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2" NB, 90°, R=1.5D, BW, SCH-80, ASTM A352 GR.LCB, DIMN. TO ASME B16.9
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CS WELDOLET
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2" NB (FOR 8" NB PIPE), BW, SCH-XS, ASTM A105, DIMN. TO MSS-SP-97
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SUPPLY & INSTALLATION OF PRESSURE SAFETY VALVE (LTCS)
Complete work of supply of Pressure Safety Valve including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work- site for field fabrication and erection for all piping items supplied by Contractor.
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2" x 1" NB, BODY & BONNET: ASTM A352 GR.LCB, NOZZLE & DISC: ASTM A351 GR.CF8M & A479 GR.316, SPRING: SS316 / INCONEL X-750
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RADIOGRAPHY:
Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding.
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Radiography 2" NB
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Radiography 8" NB
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RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF MATERIAL / SURPLUS MATERIAL (WITHIN TERMINAL)
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The Contractor shall receive and take over Owner-supplied item from GAIL's store, inspection of material at dispatch point as well as destination point, and its transporation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailors / cranes / other material / machinery / manpower / consumables. Above work shall be carried out as per standard drawing, specification, instruction of Owner and other provision of Contract Document.
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SHIFTING INCLUDING LOADING & UNLOADING, TRASPORTATION AND INSTALLATION OF FILTRATION SKID (EMPTY WEIGHT 1.5 TON APPROX.)
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Loading from GAIL's storage site and its transportation to process area with its unloading and installation of Filtration Skid as per the instructions of Site In-charge/EIC. The shifting of Filtration Skid on the Process Area floor / foundation shall be done using cranes / hydra as required by the site condition.
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Part-II: Installation of Additional Filter at RT-HURL, Gorakhpur
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CIVIL WORKS
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Supplying & Grouting for Foundation Bolts / Anchor Bolts for Filter Skids, Pipe Supports etc., with cement based non shrink compound such as Shrinkomp of ACC or approved make of FOSROC / SIKA / ROFF including demolision of existing concrete floor of Process Area at same level to construct foundation pockets etc., if required and as per drawing / specification and direction of Engineer-in-Charge.
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Supplying and Laying of design mix, Reinforced Cement Concrete of following Grades at all depths and heights in all types of Foundations, Footings, equipment foundations, and repairing against any damage of existing RCC floor, approach roads etc. occured during transportation of Filter Skid etc. and any other work as per the instruction of Engineer-in-Charge.
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M-25 Grade Design Mix Concrete using ordinary portland cement (20 mm down graded coarse aggregate.)
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STEEL STRUCTURAL WORKS
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Structural Steel Works for Pipe Supports etc.
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Supply of steel consisting of Plates, Rolled steel joists, Channels, Angles, Tubes , Rectangular / Square Hollow Steel sections, Fascia, Flashings, etc. straightening of raw steel if required. Preparation of all necessary fabrication drawings including bill of materials.The fabrication drgs are to be approved by purchaser.
Fabrication of Steel structures as per Fabrication drawings (including preparation of supplementary sketches and detailed bill of materials ) supply of bolts, nuts, washers , shims, packs, putty, gas, welding electrodes and all other consumables, as required. Cleaning and preparation of all steel surfaces by Mechanical Cleaning to St 3 of Swedish Standard for painting , Supply and application of One Coat of Primer Paint of Zinc Phosphate in Phenolic Alkyd medium 40 microns DFT , Intermediate Primer Coat of Zinc Phosphate in Phenolic Alkyd medium 40 microns DFT, One Coat of Intermediate Paint of Synthetic MIO ( ie: Micaceous Iron Oxide) 75 microns DFT , supply and application of 2 coats of Finishing paint Synthetic Enamel 25 microns DFT / coat . Finishing Coat shall be applied one Coat before erection and one coat after erection . The total thickness of paint shall be 205 Microns. Loading , Transportation and Unloading and Delivery at erection site of all fabricated structures up to height of about 12 M, erection, alignment and welding of all structures true to line, level, plumb and dimension, including rectification if any, splicing , site assembly all as per technical specifications and drawings, touch up painting where paint is damaged including supply of paint.
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Structure Steel Works for Miscellaneous Structures like Grating, Handrails, Platform, Cross-over & other allied Structures.
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Supplying, Fabricating & Erecting in position steel structures fabricated out of MS Girders, channels, Tees, angle, flats, plate, square hollow sections pipes etc. conforming to IS:2062 and/or from pipes conforming to IS:1161 for structural purpose for loading/unloading platform, Gratings for platform, catladder, handrails, cross-over of piping etc. of any size/dia for required design including cutting, welding, bolting, hoisting, fixing in position, including application of two coats of primer and two coats of finishing paint .The work is to be completed in all respect as per specification ,scope of work, detailed construction drawings and directions of the Engineer-incharge.
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PLANT PIPING (ABOVE GROUND)
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Complete Carbon Steel Piping Work with painting including supply & installation of all fittings, flanges, spiral wound gaskets, studs bolts & nuts, etc., as described below- 1. Transportation of all piping items from GAIL's storage point to work site, complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in scope of work, drawings, specificationS and instructions of EIC and as per all provisions of the Contract Document.
2. Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of nipples, couplings, caps, plugs, gasket, stud bolts, nuts, U-clamps, etc. as required for completion of job.
3. Handling and installation of all types of valves including assembly of valve accessories, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC including servicing / cleaning of valve wherever required.
4. Fixing / Installation of weldolets, sockolets, flanges, vent and drain point connection, etc., including providing stub-in connections, fabricated fittings & reinforcement pads, etc., as required.
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5. Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation, design & fabrication of all type of supports / jump-over and carrying out connected activities for all types of valves including supply & fixing of gaskets, studs / bolts, nuts wherever required for all sizes, leveling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping / facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc.
6. Carrying out Non-destructive testing as required except Radiography.
7. Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.
8. Painting of entire system (including aboveground all pipes fittings, flanges & accessories) suitable for corrosive area environment including supply of approved paints & primers, application of primer & paints, identification lettering / numbering, color-coding, etc. as specified including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company and providing scaffolding for all heights, etc.
9. Cleaning and flushing by water / compressed air, testing of the systems including hydrostatic, pneumatic and any other types of testing as specified, draining, drying by compressed air / other methods approved by Company.
10. Precommissioning & making operational all piping system and equipments.
11. Contractor scope shall provide all necessary assistance in term of supply of manpower, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipments etc. to the company during commissioning activities.
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12. Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up.
13. Hook-up works at tap-off point, Despatch & Receiving Terminal respectively including making provision for hooking up and carrying out shutdown activities at terminals if necessary.
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10" NB, ASTM A106 GR.B, 12.7MM W/T, DIMN. TO ASME B36.10, BE, SMLS
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8" NB, ASTM A106 GR.B, 12.7MM W/T, DIMN. TO ASME B36.10, BE, SMLS
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2" NB, ASTM A333 GR.6, SCH.80, DIMN. TO ASME B36.10, BE, SMLS
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SUPPLY & INSTALLATION OF ASSORTED PIPES, FITTINGS AND FLANGES
Complete work of supply of pipes, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the Contract Document. Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work-site for field fabrication and erection for all piping items supplied by Contractor.
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CS/LTCS WELD NECK FLANGES
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10" NB, WNRF, SCH-40, RF, 125 AARH, ASTM A105, DIMN. TO ASME B16.5
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8" NB, WNRF, SCH-40, RF, 125 AARH, ASTM A105, DIMN. TO ASME B16.5
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2" NB, WNRF, SCH-XS, RF, 125 AARH, ASTM A352 GR.LCB, DIMN. TO ASME B16.5
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1" NB, WNRF, SCH-160, RF, 125 AARH, ASTM A352 GR.LCB, DIMN. TO ASME B16.5
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3/4" NB, WNRF, SCH160, RF, 125 AARH, ASTM A352 GR.LCB, DIMN. TO ASME B16.5
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CS/LTCS BLIND FLANGES
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2" NB, BLRF, RF, 125 AARH, ASTM A352 GR.LCB, DIMN. TO ASME B16.5
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3/4" NB, BLRF, RF, 125 AARH, ASTM A352 GR.LCB, DIMN. TO ASME B16.5
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CS/LTCS ELBOWS
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8" NB, 90°, R=1.5D, BW, 12.7MM W/T, ASTMA 234 GR.WPB, DIMN. AS PER ASME B16.9
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2" NB, 90°, R=1.5D, BW, SCH-80, ASTM A352 GR.LCB, DIMN. TO ASME B16.9
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CS CONCENTRIC REDUCERS
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10"x8", BW, 14.27MMx12.7MM W/T, ASTM A234 GR. WPB, DIMN. TO ASME B16.9
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CS REDUCING TEE
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1"x3/4" NB, BW, SCH-160xSCH-160 W/T, ASTM A234 GR.WPB, DIMN. TO ASME B16.9
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CS WELDOLET
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2" NB (FOR 8" NB PIPE), BW, SCH-XS, ASTM A105, DIMN. TO MSS-SP-97
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CS STUD BOLT WITH TWO NUTS AND TWO WASHERS
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M33x215MM LONG (FOR 10" NB, 600#, WNRF FLANGE JOINT), DIMN. TO ASME B18.2.1 AND B18.2.2
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M30x190MM LONG (FOR 8" NB, 600#, WNRF FLANGE JOINT), DIMN. TO ASME B18.2.1 AND B18.2.2
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M16x110MM LONG (FOR 2" NB, 600#, WNRF FLANGE JOINT), DIMN. TO ASME B18.2.1 AND B18.2.2
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M16x90MM LONG (FOR 1" NB, 600#, WNRF FLANGE JOINT), DIMN. TO ASME B18.2.1 AND B18.2.2
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M16x90MM LONG (FOR 3/4" NB, 600#, WNRF FLANGE JOINT), DIMN. TO ASME B18.2.1 AND B18.2.2
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SUPPLY & INSTALLATION OF VALVES (CS/LTCS)
Complete work of supply of Pressure Safety Valve including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work-site for field fabrication and erection for all piping items supplied by Contractor.
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2" x 1" NB, 600#, PRESSURE SAFETY VALVE, BODY & BONNET: ASTM A352 GR.LCB, NOZZLE & DISC: ASTM A351 GR.CF8M & A479 GR.316, SPRING: SS316 / INCONEL X-750 FLANGED ENDS TO ASTM A16.5
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3/4" NB, 600#, OS&Y TYPE GATE VALVE, BODY & BONNET: ASTM A352 GR.LCB, NOZZLE & DISC: ASTM A351 GR.CF8M & A479 GR.316, FALNGED ENDS TO ASTM A16.5
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RADIOGRAPHY
Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding.
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Radiography 2" NB
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Radiography 8" NB
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Radiography 10" NB
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RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF MATERIAL / SURPLUS MATERIAL (WITHIN TERMINAL)
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The Contractor shall receive and take over Owner-supplied item from GAIL's store, inspection of material at dispatch point as well as destination point, and its transporation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailors / cranes / other material / machinery / manpower / consumables. Above work shall be carried out as per standard drawing, specification, instruction of Owner and other provision of Contract Document.
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SHIFTING INCLUDING LOADING & UNLOADING, TRANSPORTATION AND INSTALLATION OF FILTRATION SKID (EMPTY WEIGHT 1.5 TON APPROX.)
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Loading fro GAIL's storage site and its transportation to process area with it's unloading, lifting & holding and installation of Filtration Skid as per the instructions of Site In-charge/EIC. The shifting of Filtration Skid on the process area floor / foundation shall be done using Crane / Hydra as required by the site condition.
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SS TUBE LAYING & TESTING:
Laying with PVC heavy duty tube clamp, Pneumatic testing with Nitrogen at 280 bar and commissioning of SS tubes along with fittings, hose, mass flow meter and valves as given below and as per Technical Specification and scope of work including handling, lifting, transportation from stores to location of CNG stations.
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3/8”OD X 0.083” min Wall thk. SS Tube
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SUPPLY OF SS TUBES (Make:Sandvik/Tubacex/Ratnamani)
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3/8”OD X 0.083” min Wall thk. SS Tube
12
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SUPPLY OF SS FITTINGS (Make:Swagelok/Parker/SSP/Dk-lok/Hylok)
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UNION Size : 3/8" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
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CONNECTOR Size : 3/8" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
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EQUAL TEE Size:3/8" OD x 3/8" OD x 3/8" OD, Material : SS316(Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
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NUT Size : 3/8" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
8
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FRONT FERRULE Size : 3/8" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
8
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BACK FERRULE Size : 3/8" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
8
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PLUG Size : 3/8" OD, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
4
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SUPPLY OF SS VALVES (Make:Swagelok/Parker/SSP)
-
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Size : 3/8" NB, NEEDLE VALVE, NPT(F), 2-WAY, Material : SS316 (Rated pressure : 5000 PSI @ 70°F Temperature : 0°F to 400°F)
4
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SUPPLY & INSTALLATION OF ANCHOR BOLTS
Complete work for supply & installation of Anchor Bolts including fabrication, all taxes, duties, transportation and inspection charges but not limited to the following items in accordance with relevant specifications indicated in scope of work, drawing, specification ad instruction of EIC and as per all provisions of the contract document.
Handling including lifting, transportation from contractor's storage to contractor's workshop for fabrication and / or to work site for field fabrication and erection for all piping items supplied by contractor.
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CS ANCHOR BOLT (FOUNDATION BOLT)
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M16x2Px200mm Long (having 75mm threaded lengthat top and 100mmc100mmx16mm thk. CS Plate welded at bottom)
16
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RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF PIPES, FLANGES, FITTINGS, VALVES, FILTERING / METERING SKIDS/PRS/PIG TRAPS & OTHER EQUIPMENT ETC. (TERMINAL /MAINLINE MATERIAL / SURPLUS MATERIAL) ANYWHERE IN INDIA
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The Contractor shall receive and take over, handling including lifting, owner supplied Bare / 3LPE coated line pipe / valves, flanges, fittings, filtering / metering skids, prs skid, pig traps and any other material from GAIL's designated store, inspection of material at dispatch point as well as destination point and its transportation to work site (including transit insurance / return of project surplus / sparable material from project site / contractor's store to GAIL's store / ware house including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at contractor's own stock-yard near work site / GAIL's store (as applicable), including arrangement of trucks / trailers / cranes / other material / machinery / manpower / consumables.
1000
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Part-III: Installation of Fire Water Network at RT-HURL, Gorakhpur
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MECHANICAL
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SUPPLY, TRANSPORTATION, FABRICATION, ERECTION, INSTALLATION, PAINTING AND TESTING of Above Ground pipes as per tender document
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DN - 6 INCH, IS: 1239,Thk.- Heavy
312
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DN - 4 INCH, IS: 1239,Thk.- Heavy
18
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SUPPLY, TRANSPORTATION, FABRICATION, ERECTION, INSTALLATION, PAINTING, WRAPPING & COATING AND TESTING of Underground pipes as per tender document
-
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DN - 6 INCH, IS: 1239,Thk.- Heavy
18
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DN - 4 INCH, IS: 1239,Thk.- Heavy
12
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SUPPLY & INSTALLATION OF BUTTERFLY VALVE
Complete work of supply, installation, testing & commissioning of valves with spiral wound graphite filled gaskets, matching flanges, nuts, bolts, studs & washers including transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work,SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT.
-
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Size - 6 INCH, Rating -PN 1.6 , Ends - Flanged
2
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Size - 4 INCH, Rating - PN 1.6 , Ends - Flanged
2
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SUPPLY & INSTALLATION OF FIRE WATER GATE VALVE
Complete work of supply, installation, testing & commissioning of valves with spiral wound graphite filled gaskets, matching flanges, nuts, bolts, studs & washers including transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work,SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT.
-
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Size - 6 INCH, Rating -PN 1.6 , Ends - Flanged
4
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Size - 4 INCH, Rating - PN 1.6 , Ends - Flanged
11
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SUPPLY & INSTALLATION OF FIRE WATER Y-TYPE STRAINER
Complete work of supply, installation, testing & commissioning of "Y / T" type strainer with cast Steel body & SS strainer by bolting, threading or welding with spiral wound graphite filled gaskets, matching flanges, nuts, bolts, studs & washers including transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work,SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT.
-
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Size - 4 INCH, Rating - PN 1.6 , Ends - Flanged
2
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SUPPLY & INSTALLATION OF FIRE WATER MONITOR
Supply & Erection of 2580LPM stand post type water monitor (as per IS : 8442 : 2008, UL Listed / FM Approved) as per Data sheet & Technical Specification with jet / spray nozzle with drain provision and all other accessories including suitable orifice plate for network pressure ranging from 8 to 10.5 Kg/cm2 and matching flanges of 4" size confirming to IS: 6392 Table - 17, bolts, nuts and gaskets complete including painting as specified & directed by EIC. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and Erection by bolting, threading or welding,including insertion/ erection of matching companion flanges, gaskets, fasteners, nuts & bolts etc supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried.
-
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Size - 4 INCH, Rating - PN 1.6 , Ends - Flanged
2
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SUPPLY & INSTALLATION OF FIRE WATER HYDRANT (TYPE-A)
Supply & Erection of 100 NB MS stand post with twin bronze hydrant valve (conforming to IS : 5290 : 1993 - type -A) with matching flanges (Conforming to IS : 6392 Table-17 / ANSI B 16.5), with control fitted with 63 mm dia instantaneous female coupling on the outlet complete with orifice flange as required for network pressure ranging from 9 to 10.5 Kg/cm2, blank cap and chain. bolts, nuts and gaskets, etc., complete as per data sheet & technical specification . (1 set consists of 2 nos of single valves with stand post & matching flange 4" size, gaskets, nut & bolt all complete). The assembly shall be suitable for direct erection over companion flange on branch outlet from main header. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation by bolting, threading or welding,including insertion/ erection of matching companion flanges, gaskets, fasteners, nuts & bolts, etc supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried.
-
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4 INCH, Rating - PN 1.6 , Ends - Flanged
7
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SUPPLY & ERECTION OF FRP FIRE HOSE CABINET
Supply & Erection of FRP fire hose cabinet suitable for accommodating 2 nos of 15 mtrs long canvas hose with coupling, branch pipe and nozzle for external hydrants with double glass door, lock & key including outdoor mounting arrangement complete as specified. Necessary hangers and brackets for hose, nozzle and branch pipe or universal branch pipe to be provided within the cabinet. Provision for putting key of the cabinet shall also be provided.Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and Erection of FRP fire hose cabinet including supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning
wherever requried.
7
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SUPPLY OF FIRE WATER HOSE
Supply of 63 mm dia 15 m long Non percolating Synthetic Fire hoses including gunmetal male and female instanteneous type coupling , machine wound with GI wire complete in all respects. Hose to IS:636 type B, and coupling to IS:903:1984 with ISI certification.Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation of fire hose supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried.
(One set consists of 2 nos each of 15m length)
7
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SUPPLY OF FLANGES
Complete work including Supply & Erection of Flanges of respective sizes including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work indicated in SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT. Flanges confirming to IS 6392 table 17
-
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Supply of Slip On Flat Face (SOFF) Flanges as per details below: Size - 6 INCH, Rating - PN 1.6 , Material as per pipe
8
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Supply of Slip On Flat Face (SOFF) Flanges as per details below: Size - 4 INCH, Rating - PN 1.6 , Material as per pipe
29
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SUPPLY OF BLIND FLANGES
Complete work including Supply & Erection of Blind Flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work indicated in SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.
-
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Supply of Blind Flanges as per details given below: Size - 6 INCH, Rating - PN 1.6, FF
2
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SUPPLY OF FITTINGS (ELBOW, EQUAL TEE, UNEQUAL TEE, CONCENTRIC REDUCER ETC.)
Complete work including Supply & Erection of Fittings including transportation to store and inspection charges but not limited to the following items in accordance
with relevant Specifications indicated in scope of work, SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT.
-
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SUPPLY & ERECTION OF 90º ELBOW
-
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Supply of 1.5 D 90º BW Elbow as per detail given below:
( Size - 6 INCH ,Material as pipe)
8
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Supply of 1.5 D 90º BW Elbow as per detail given below:
( Size - 4 INCH ,Material as pipe)
9
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SUPPLY & ERECTION OF EQUAL TEE & UNEQUAL TEE
-
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Supply of BW Unequal Tees as per detail given below:
( Size - 6 x 6 x 4 INCH ,Material as pipe )
11
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SUPPLY & ERECTION OF CONCENTRIC REDUCER
-
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Supply of Concentric Reducer as per details given below:
Size - 6X4 INCH ,Material as pipe
2
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CIVIL
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Demolition of RCC/PCC/Brick foundations,roads, pavements,floors Site clearance by demolition of RCC floors / pavements/ PCC Flooring / Brick on edge flooring/ pavior blocks in flexible/ Rigid pavements/ Road / etc., removing the debris or any type of material and disposal of unserviceable material to any lead, handing over serviceable material to concerned department if required as per technical
specifications and direction of Engineer-in-charge.
Note:
1. Contractor shall furnish a no objection certificate from local authorities for disposal of unserviceable material at designated locations.
2. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge.
50
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Earth work in excavation/site grading and Backfilling: Earth work in excavation in all kinds of soil except rock in any plan dimension up to 1.5 M depth including earth filling to leveldisposal of excavated earth up to any lead in all conditions, and disposal of surplus and unserviceable earth. Soil to be leveled and neatly dressed complete in all respect as per scope of work, detailed construction drawings, as per technical specifications and directions of the Engineer-in-charge.
(The Contractor shall take into account in his rate, the provision for excess excavation for necessary working space, slope etc., required for excavation and other allied works and refilling the side slopes and working space)
(Rate to include cost of all labour, tools, tackles, equipment, hire charges, shoring, bailing and pumping out water etc. with all bye works and sundry works)
0.5
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PLAIN CEMENT CONCRETE: Supplying and laying plain cement concrete of grade M 10 with stone aggregate 40mm down grade (including shuttering if required) in all types of concrete works including levelling courses below foundations, mass concrete works, chambers, cable trench, under floors and any other locations, at all levels and locations as per drawings, specifications and directions of the Engineer-in-charge. (Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials,shuttering in all conditions etc. with all bye works and sundry works.)
0.5
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REINFORCED CEMENT CONCRETE IN SUB STRUCTURE WORKS: Providing and laying reinforced cement concrete of grade M-25 with 20mm and down grade crushed stone aggregate in all types of sub-structures like foundations, pedestals, pedestal bases, pipe supports, sleepers cable trench, RCC retaining wall foundation for boundary wall including construction joints, bitumen painting on surfaces in contact with soil, shuttering, supplying and fixing MS inserts, finishes etc. at all depths and levels complete as per drawings, specifications and directions of the Engineer-in-charge.
1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement including sulphate resistant cement for sub-structures, inserts, bolts, conduits, bitumen, excavation, PCC M-10C in mud mat, other minor construction materials, shuttering , staging, testing of concrete, curing etc. with all bye works and sundry works).
0.5
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Reinforcement steel: Supplying and Fabricating and Fixing in position HYSD Steel Reinforcements/ TMT Grade Fe-415 conforming to IS1786-1985 at all levels and positions including the Cost of transport, Straightening, Cutting, Bending, Cranking, Binding, Welding, Provision of necessary Chairs and Spacers, Preparation of bar bending schedule Drawings, getting the same approved etc., as per Drawings and Specifications and including Cost of binding wire, Labour etc., all complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. The chairs and spacer bars provided will not be Measured for payment. [1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as steel Reinforcement, binding wire and other minor construction materials, testing etc. all bye works and sundry works.]
2. Chairs, laps, spacers, wastage etc. shall be to contractor's account.]
2. Only net brick masonry volume as per drawing are measurable for payment purpose.]
0.5
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CONCRETE PAVEMENT: Providing and laying reinforced cement concrete pavement 150 mm thick in M-25 grade with 20 mm and down grade crushed stone aggregate in pavement, including preparation of base (i.e. compacted subgrade, 200 thk sand and 100 thk PCC M-10 grade), leaving pockets if necessary, making recess, projections, fixing inserts conduit pipes (GI, PVC, HDPE, etc.) laying in alternate panels, filling the gaps between the panels with bitumen etc., making slopes, finishing edges, leaving bars for pedestals & sleepers including providing sand fill isolation , shuttering, providing and fixing reinforcing steel, curing, chipping and modification works etc. as specified in any shape, thickness, position and finishing the top surface smooth as per requirement etc. all complete as per drawings, specifications and directions of the Engineer-in-charge.
A) 150mm thick in Pavements of Process Area (Type - 1)
(Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials, providing and fixing reinforcement steel, shuttering, earthwork in excavation and backfilling using serviceable earth in all conditions, preparation of base, etc. with all bye works and sundry works. Cost of works towards pipe supports & sleepers being raised from pavement is covered under respective RCC items.)
5
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STRUCTURAL WORKS
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Steel structure Fabrication & Erection: Supply ,fabrication and erection of all types of pipes supports like clamps saddle,guide stopers,cradles,turn buckles,anchors,T-post,stockade/trestle ,approach ladders ,Valve operting platform,crossover,cable tray supports, MS grating,etc. including surface prepartion for painting, Painting of structures as per painting specification(Bolts,nuts,washer,U-clamps etc. shall be supplied by the contractor within the rates quoted.These items will not be measured and paid seperately).The work is to be completed in all respect as per drawings and techanical specification and direction of the Engineer-in-Charge
2
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Notes:
1 - The quantities indicated are estimated values and hence are approximate. Final payment will be made based on actual quantities to be certified by the Purchaser.
2 - The cost of MS bolts (permanent and service), washers,MS tower bolts, MS Wheel and plate at bottom for rolling , electrodes, putty, gases, cost of straightening the raw materials, cutting of flats from plates and providing splices, paints, tools, plants, electric power,water.other consumables, as required for the work shall be deemed to be included in the quoted rates.
3 - All handling and transport charges of raw materials and fabricated structures including double handling, as required, for completion of work in accordance with time schedule, are deemed be included in the quoted rates.
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