Public Works Department Tender

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Public Works Department - PWD Tender

Works
Electrical and Electronics
Eprocure
Opening Date28 Sep 2024
Closing DateCancelled
Tender Amount₹ 20,00,000 
Notes
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Costs

Description

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BOQ Items

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Providing and replacement of Castable refractory and insulating brick work. The job includes complete removal of old damaged refractory and thorough cleaning of refractory surfaces /bases. Angle Iron hooks/holdfasts shall be firmly welded to the refractory base where ever necessary and collar of the top plate shall be repaired as per sample. Refractory & insulating bricks shall be laid in "fire Crete Super' brand castible refractory cement. However, any item not mentioned shall be deemed to have been included for achieving the best performance.

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1

3500

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Rear Door

1

3500

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Rear and front door fire boxes, inspection

1

4000

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Rear door for dry back

1

5500

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Repairing of tube ends cracks /End plate cracks (tube to tube) by way of V Grooving, cutting, welding, grinding and D.P. test. The job includes cutting and removing of old leaky and damaged portions, cleaning and filling of surfaces and welding etc. All tools, tackles, IBR Welder, skilled manpower etc. are to be arranged by the contractor.

1

950

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Providing & fitting of seamless fire tubes (IBR approved) in the Steam Boiler. The job includes cutting and removing of old leaky and damaged tubes, cleaning and filling of surfaces and fitting new tubes by welding and alignment. They are to be tested at hydraulic pressure equivalent to 1.5 times to 2.5 times the operating pressure. All tools, tackles and skilled manpower are to be arranged by the contractor. Tubes shall be of Boiler grade material as per BS 3059 (Part-1)/BS 3059 (Part-1I). The contractor shall have to submit necessary certificates as asked by concerned Executive Engineer/ AEE or his representative. However, any item not mentioned shall be deemed to have been included for achieving the best performance.

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3165mm X50.8mm X 3.66mm

1

8700

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3800 mm x 50.8 x 3.66 mm

1

9750

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Servicing of burner block assembly: The job involves dismantling and cleaning of the burner gun, nozzle, diffuser plate, electrodes, photo cells and allied items. The main burner block and other accessories of the block shall have to be cleaned by using petrol and flushed with soft brush. The burner block shall be again reassembled, tested and commissioned after overhauling. The job includes replacement of all seals, gaskets, asbestos rope. asbestos felt, asbestos sheet, defective nuts, bolts etc. as shall be required.

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6000

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Providing & fitting of Fusible plug as per sample. Fusible Plug 25mm Bronze Body IBR with Test certificate. Product: Bronze Fusible Plug Type of Pattern: Two-piece design Body Material cum standard: Bronze IBR Clause 282 (a) IV GrB Product Description: Two-piece design End Details: Screwed male BSP Taper thread to BS-21 Test Pressure: Tested to 500Psig. Hyd. (35.15 kg/cm² (Hyd.) Working Pressure: Max. BOP 250Psig. (17.58kg/cm²) at 435ºF(225ºC) *Note: Melting temperature of Fusible Alloy 270ºC The job includes removing old one, cleaning of surface, etc. All tools, tackles, skilled manpower etc. are to be arranged by contractor.

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3500

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Spare Cones for Fusible Plug – 40 mm

1

2600

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Providing and fitting of 40 mm diameter Feed Check Valve as per sample in Steam Boilers. The job includes removing of damaged valve, cleaning of surface, etc. Forged Steel Horizontal Lift Check BS:EN-15761/API 602/BS: 5352 Type of Pattern: Standard Bore Pressure/Class/ Rating: Class 800 Bolted Cover, Renewable Seat, Renewable Disc, Trim: SS, Fastners: Alloy Steel End Details: Screwed female NPT Body Test Pressure: 207 barg Seat Test Pressure: 152 barg

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15000

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Providing and fitting of NRV 40mm IBR Bronze Vertical Non-Return Valve of reputed make Bronze IBR clause 282(a) IV GrB Two-Piece Design Renewable Seat, Renewable Disc, Trim: AISI-410 SS Screwed Female BSP Taper threads Test Pressure: 500 PSIG hyd Working Pressure: Max. BOP 250 psig at 225ºC

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14000

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Providing and fitting of NRV 40mm IBR Bronze Vertical Non-Return Valve of reputed make Bronze IBR clause 282(a) IV GrB Two-Piece Design Renewable Seat, Renewable Disc, Trim: AISI-410 SS Ends: Flanges as per BS10 Table H F.F.undrilled Test Pressure: 500 PSIG hyd Working Pressure: Max. BOP 250 psig at 225ºC

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28700

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Providing and fitting of Mobrey Boiler Control, DN-25, PN-16, Material No.1457 ,ME-400mm,Float ZV SS-250 ,Pmax-10.54bar,Tmax-184°C,Sp.Gravity-1000Kg/cm³,SNo.0905,Magnetic.Switch BGU.BNA-India Pvt Ltd.(Complete Assembly) Make: Heatly & Gresham or equivalent.

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47500

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Providing and fitting of Solenoid valve (CE) make: SIRAI or equivalent, Type-2130A,230V,50HZ, VA 24 ED 100% Parker-CE, Coil-JB18 (220-230)Volts,50HZ,18W,100%ED,IP-65 (As per sample)

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5500

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Providing and fitting of Solenoid Valve V365B01C-Z031A M5x1,2 V24/DC ,3 port(s) , NC, 24 V dc, M5 Maximum Operating Temperature +60°C Body Material – Brass Minimum Operating Temperature  -10°C Supply Voltage  24 V dc Maximum Working Pressure  8 bar

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17200

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Providing and fitting of Ignition transformer Cofi-TRS or equivalent =1020/1 230 V 1.1Amp, Sec=2x5Kv, 20mamp 50 hz. Ed 25%, 4 mm. volt 14 K.V. with Ignition Electrode & Lead

1

4900

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Providing and fitting of Sequence Controller LMO44.255c2, Size- Standard, 230v,50Hz Automatic Make: Siemens or equivalent reputed make

1

5500

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Providing and fitting of Pressure Switch SNo.PS 26991 ,Gh 9031E3 ,max Pressure-25bar 15 Amp,220 V, Danfoss/ Schneider or equivalent

1

6000

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Providing and fitting of Oil Pump 2800 RPM (SUNTEC Make or any reputed make) Along with motor

1

19000

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Providing and fitting of Angle Valve 40mm with NRV Flange Type Cast Steel Spirex Make or any reputed make- IBR

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25000

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Providing and fitting of C.S. Parallel Slide Blow Off Valve 40mm (ASTM A-216 Gr. WCB) with Test Certificate – IBR approved Rack and Pinion operated with key Type of Seat : Renewable Seat Type of Disc : Renewable Disc Test Pressure : 700Psig. Hyd. 49.23kg/cm²g Working Pressure : Max. BOP 350 Psig. 24.61kg/cm²g at 400ºC

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32000

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Providing and fitting of Valve 25mm Flange Type Cast Steel Spirex Make or any reputed make - IBR

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8500

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Providing and fitting of Fully Stainless Steel Pressure Gauges (Bourdon Beryllium copper, Socket SS316L, Case & Bezel SS304), rugged construction with EPDM Blowback, Safety glass. Dial Size: 200mm , Range: 0 – 40 KG/CM², Dual display bar/psi or selectable

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4000

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Providing and fitting of Temperature Gauge (TG BM) - Bimetallic Temperature Gauge, Compliance to latest EN13190, Standard ranges : 0 to 50°C up to 400°C Ingress protection to IP68 – 6 Inch Accuracy class: tolerance class 1 as per EN13190 Stainless steel casing Make: Forbes Marshal or equivalent

1

5500

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Providing and fitting of Guage Glass Tubes1/2” dia.18”long with rubber cone

1

350

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Providing and fitting of Mud Hole Gasket Set size (6”x9”) 01 set of 03 pieces

1

3950

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Providing and fitting of Mud Hole/Inspection Gasket Set size (12”x16”) 01 set of 03 pieces

1

5100

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Providing and fitting of C.I. Junction Steam Stop Valve – 65 mm Product Standard : BS 5152/ DIN 86251 Type of Pattern : Right Angle Pressure/Class /Rating : PN-16 Body Material cum standard : Cast Iron IBR 86 to 93 Grade A Product Description : Bolted Bonnet, outside screw & yoke type Rising Stem Type of Seat : Renewable Type of Disc : Renewable Disc Trim : SS-410 Gland Packing : Graphited Asbestos Test Pressure : Body 26kg/cm²g Seat 17kg/cm²g Hyd. Working Pressure : Max BOP 13kg/cm²g at 220°C Steam

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14500

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Providing and fitting of Bronze Globe Steam Stop Valve -IBR Approved Straight Type; Bronze IBR clause 282 (a) IV GrB Screwed in bonnet inside screw rising stem Renewable Seat Renewable Disc Trim: SS AISI-410 Ends: Flanged as per BS 10 table-H F.F (undrilled) Test Pressure:500 psig Working Pressure: 250 psig

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1

17500

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25500

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Providing and fitting of Bronze Globe Steam Stop Valve- IBR Approved Straight Type; Bronze IBR clause 282 (a) IV GrB Bolted bonnet outside screw & Yoke type rising stem Renewable Seat Renewable Disc Trim: SS AISI-410 Ends: Flanged as per BS 10 table-H F.F (undrilled) Test Pressure:500 psig Working Pressure: 250 psig

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1

70500

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1

95000

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100 mm

1

132000

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Providing and fitting of C.I. Globe Valve - IBR Approved Product Standard : BS 5152/ DIN 86251 Type of Pattern : Straight Pattern Pressure/Class /Rating : PN-16 Cast Iron IBR 86 to 93 Grade A Bolted Bonnet, outside screw & yoke type Rising Stem Type of Seat : Renewable Type of Disc : Renewable Disc End Details : Flanges as per DIN 2533 RF (PN 16) Undrilled Test Pressure : Body 26kg/cm²g Seat 17kg/cm²g Hyd. Working Pressure : Max BOP 13kg/cm²g at 220°C Steam

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1

3200

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1

4600

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1

5800

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1

7400

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1

10750

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1

13800

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100 mm

1

18870

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Providing of ignition electrodes E2-125 make Ivolax or any reputed make

1

900

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Providing of photo cell suitable for sequence controller

1

1500

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Providing and fitting of Oil Nozzle 45°, 12GPH (Denfoss make or any reputed make) suitable for IBR Burner Bruciatori gruppi Termici

1

650

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Providing and fitting of Oil Nozzle 60°, 13GPH (Denfoss make or any reputed make)

1

650

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Providing and fitting of Cast Steel Single Post Full Lift Safety Valve- Spring Loaded Full Lift – 25 mm x 50 mm Type of Pattern : Right Angle Body Material cum standard : CCS (ASTM A-216 Gr. WCB) Type of Seat : Renewable Seat Type of Disc : Renewable Disc Trim : SS to AISI 304 End Details : Inlet Flanges to BS 10 Table-H Outlet Flanges to BS 10 Table-E Body Test Pressure : 53kg/cm²g Hyd. Maximum Working Pressure : 26.5kg/cm²g Maximum Working Temperature : 425°C

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28400

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Providing and fitting of Bronze Safety Valve - Pop type enclosed discharge – 25 mm Type of Pattern : Right Angle Pattern Body Material cum standard : Bronze IBR Clause 282 (a) IV GrB Type of Seat : Integral Type of Disc : Renewable Disc Trim : Cu alloy End Details : Inlet screwed male BSP Taper threads to BS-21 Outlet screw female BSP Parallel threads to BS-21 Test Pressure : Tested to 500Psig. Hyd. (35.15 kg/cm² (Hyd.) Working Pressure : Max. BOP 250Psig.(17.58kg/cm²) at 435ºF(225ºC)

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17600

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Providing and fitting of Bronze Safety Valve - Spring Loaded Enclosed Discharge – 25 mm Type of Pattern : Right Angle Body Material cum standard : Bronze IBR Clause 282 (a) IV GrB Type of Seat : Integral Type of Disc : Renewable Disc Trim : Cu-Alloy End Details : Inlet end male BSP Taper thread outlet female BSP threads to BS-21 Test Pressure : Shell test pressure 300Psig. Hyd. (21.09 kg/cm² (Hyd.) Working Pressure : Max. BOP 150Psig. at 435ºF(225ºC) Steam

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12800

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Servicing of Feed Water Pump Assembly: The job involves dismantling, cleaning and servicing of the pump parts including impeller, casing, diffuser, bearing seats, etc. The job includes checking of motor bearings, greasing, alignment, replacing gaskets, etc. The job includes assembling all parts of feed water pump, connecting its suction and delivery, power connections and testing it on full load. All tools, tackles, skilled manpower etc. are to be arranged by contractor.

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3000

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HOT WATER GENERATORS: De-scaling of Boiler. The job involves cleaning of inside of the boiler circuits by circulating through it a solution of de-scaling compound, sulphamic acid powder of approved make and water continuously for 24 hrs with the help of descaling pump while maintaining a PH of 1-2. The solution is to be circulated from a tank/barrel/trays. All consumable items viz. Brushes, detergent, diesel/kerosene oil, dhoti cloth required shall be arranged by the contractor. The job also involves checking, cleaning and setting of Blowdown and Mobrey control system. The boiler shall again be reassembled, tested and commissioned after servicing. The job includes replacement of all seals, gaskets, asbestos rope. Asbestos felt, asbestos sheet, defective nuts, bolts, damaged packing etc. as shall be required for successful operation of the boiler. The tools and tackles required for the job and any other consumables not mentioned above shall be provided by the contractor. However, any item not mentioned shall be deemed to have been included for achieving the best performance.

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26000

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Complete cleaning, de-sooting and de-carbonizing of all tubes of each by using wire brush, scrapers and blower. The job includes replacement of front ,rear door and fire boxes gaskets etc.

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13000

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Providing and replacement of Castable refractory and insulating bricks work. The job includes complete removal of old damaged refractory and thorough cleaning of refractory surfaces /bases. Angle Iron hooks/holdfasts shall be firmly welded to the refractory base wherever necessary and collar of the top plate shall be repaired as per sample. Refractory & insulating bricks shall be laid in "fire Crete Super' brand castible refractory cement. However, any item not mentioned shall be deemed to have been included for achieving the best performance.

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1

3500

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Rear Door

1

3500

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Rear and front door fire boxes, inspection

1

4000

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Rear door for dry back

1

5500

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... More
Repairing of tube ends cracks /End plate cracks (tube to tube) by way of V Grooving, cutting, welding, grinding and D.P test. The job includes cutting and removing of old leaky and damaged portion, cleaning and filling of surfaces and welding. All tools ,tackles, IBR Welder ,skilled manpower etc. are to be arranged by the contractor.

1

810

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Providing & fitting of seamless fire tubes (IBR approved) in the Central Heating Boiler. The job includes cutting and removing of old leaky and damaged tubes, cleaning and filling of surfaces and fitting new tubes by welding. All tools, tackles and skilled manpower are to be arranged by the contractor. Tubes shall be of Boiler grade material as per BS 3059 (Part-1)/BS 3059 (Part-1I). The contractor shall have to submit necessary certificates as asked by concerned Executive Engineer/ AEE or his representative.

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2700mm X63.58mm X 3.66mm

1

7000

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3580 mm x 63.3 x 3.66 mm

1

7200

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Extraction of broken studs of front and rear doors, providing and fitting of new studs of required size along with clamps as per sample.

1

520

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Providing of Glass Tube 20mm dia 40” long with rubber cone Providing of Glass Tube 20mmdia 40” long with rubber cone

1

350

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Providing of Electrode make Ivolax or any reputed make E2-125

1

900

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Providing of plunger as per sample in 16 lakh kcal/hr capacity Hot water generator

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a) High

1

1700

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b) Low

1

1700

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Providing of mud hole gasket set of size

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a) 6”x9” 01 set of 3 pieces

1

3200

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b) 12”x15” 01 set of 3 pieces

1

3200

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Steam Boilers Operational/Maintenance Services:- Providing technical services - Steam Boiler Operator possessing a Certificate of competency (a valid certificate under rules to operate Steam Boilers). The Steam Boilers (located in SKIMS Boiler House) are to be operated from morning to evening or as per requirement throughout the year (12 Calendar months) in 2 shifts. The job further involves corrective Maintenance services.

1

48000

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