Lakes And Waterways Development Authority Tender

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Lakes And Waterways Development Authority Tender

Coal
Eprocure
Opening Date27 Sep 2021
Closing Date4 Oct 2021
Tender AmountRefer Documents 
Notes
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BOQ Items

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Cutter guide as per sample.

10

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Shear finger (2 finger type) as per sample for horizontal cutter bars.

50

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Shear finger (2 finger type) as per sample for vertical cutter bars.

50

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Hexagonal stainless steel Cutter nuts & bolts M12X75 mm (as per sample).

300

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Hexagonal stainless steel Cutter nuts & bolts M10X40 mm (as per sample).

300

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Hexagonal stainless steel Cutter nuts & bolts M6X25 mm (as per sample).

300

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Rod end bearing.

5

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Cutter motor oil seal.

5

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Teflon cutter guide (as per sample)

20

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Coupling chain with lock.

10

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Bearing with mounting coupling ULP 207.

10

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Pedestal Bearing FLP/205.

10

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Conveyor motor oil seal (as per sample).

15

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Block bearing UC-207.

5

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Block bearing UC-205.

5

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Hydraulic filter (as per sample) Part No. P550388 make Donelson

16

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Propeller hydraulic pump control cable having length of 90 inch (as per sample).

16

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Propeller hydraulic pump control cable having length of 120 inch (as per sample).

2

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Accelerator cable as per sample to the weed Transport Barge.

2

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M-Oil filter (as per sample) Part No P550335 Make Donaldson

16

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Fuel filter (as per sample) with Part No FF5432 Make Fleet Guard

16

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Water separators (as per sample)

16

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Air filter assembly (inner & outer-complete set) having part No AF26120/AF26121 for outer & inner filters. Make Donelson/fleet guard.

5

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Accelerator cable as per sample to the weed Harvesters.

2

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Fuel pipe from tank to filter

5

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Fuel pipe from filter to pump

5

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Fuel pipe from pump to tank (return line)

5

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Water body Assembly for Cummins Diesel Engine model B3.3 (as per sample)

1

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Propeller cylinder Seal Kit (as per sample).

5

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Hydraulic seal kit for propeller hydraulic motors.

5

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Paddle wheel motor (as per sample).

1

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Stainless steel pin as per sample for propellers.

5

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Hydraulic Hoses with ID:25mm, length: 3000mm, WP 250 bars, adapters as per sample.

2

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Hydraulic Hoses with ID:25mm, length: 1800mm, WP 250 bars, adapters as per sample.

2

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Hydraulic Hoses with ID: 12.5mm, length: 1500mm, WP 250 bars, adapters as per sample.

10

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Hydraulic Hoses with ID: 20mm, length: 2000mm, WP 250 bars, adapters as per sample.

10

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Door Lock as per sample

1

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Rear side engine oil seal bearing no. AE 32971

1

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DC wire

1

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DC Fuse

1

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Servicing to Turbocharger for Cummins Diesel Engine Model B 3.3 including replacement of rotary kit (as per sample)

1

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Repairs to the Hydraulic Piston Pump assembly with Make: -Danfoss, Model: - 4355071. and testing of pump unit assembly on full load after proper fitment on the machine.

1

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Repairs to the PARKER make Hydraulic Piston Pump assembly having Make: -PARKER, Code NO. L01B077 and testing of pump unit assembly on full load after proper fitment on the machine.

1

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Servicing to the Hydraulic Control Valve assembly by way of dismantling of all the blocks/spools/ solenoid and other allied items of the control valve assembly and washing/ cleaning with petrol and cotton waste. Reassembling of control valve assembly after replacement of "O" rings to stop the leakages and testing on load.

1

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Servicing of main Hydraulic Gear Pump make EATON by way of dismantling the hydraulic gear pump from the machine and shifting the same to workshop. The job shall also include replacement of worn-out parts and testing of repaired pump on full load.

1

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Repairs to Hydraulic Cooler assembly by way of dislocating the cooler assembly for the machine, shifting the same to workshop, cleaning of radiator fins with chemical, & gas welding to the punctured portion of the radiator pipes, shifting of assembly to machine, fitting on machines and load testing.

1

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Repairs /calibration of Fuel Pump of Cummins B3.3 Diesel by way of dismantling of pump, followed by cleaning and washing with petrol and dhoti cloth. The job further includes replacement of all the worn-out parts and re-assembling of fuel pump and testing on full load.

1

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Repairs /calibration of four (04) No Fuel Injectors of Cummins B3.3 Diesel engine by way of dismantling of all the four fuel injectors, followed by cleaning and washing with petrol and dhoti cloth. The job also includes replacement of injector nozzles and other worn-out parts and testing of repaired injectors on load.

1

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Repairs to the 12v Dynamo of the Aquarius weed harvester by way of dismantling of dynamo of the machine, cleaning and washing of dismantled parts with petrol and refitting of same after replacement of a) Carbon brush-1set b) bushes, c) bearings d) soldiering.

1

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Repairs to Self-Stator including replacement of a) bushes b)bearing c) carbon brush d) cleaning and washing of dismantled parts with petrol and refitting of same after replacement

1

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Repairs to the Propeller Shaft by dismantling the propeller from the machine, shifting of same to workshop and dismantling of same at workshop. Rebuilding of worn-out S.S shaft of propeller by using S.S electrodes and finishing of shaft to the proper size and profile using lathe machine. Refitting of rebuild shaft to the propeller and testing of propeller on full load. To & fro transportation charges are included in the job.

1

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Repairs to Propeller Guide by way of providing and welding of M.S plate of suitable size to the base frame of propeller guard in proper alignment

1

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Fabrication, providing and fixing of Cabin Seat fabricated out of foam cloth in desired shape and 4" thick PU high density foam. Fixing of same to the existing seat frame of the machine complete job. (Seat size 48"X20")

1

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Dismantling of complete assembly of conveyor elevator structure from Machine removing off foundation brackets, eye hole pins, nuts and bolts right/left, decoupling of conveyor elevator lifting jack pins from eye hole pin brackets upper and lower, knife bar share cutters hydraulic motor houses, and an allied accessories/spares involved for decoupling of complete assembly from the pontoon. The tools and tackles required for the purpose shall be provided by the contracting agency at site. Besides the job shall include refitting of conveyor frame elevator structure after carrying out necessary repairs.

1

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Fabrication of any part of the machine in a desired Geometrical profile using MS Sheets, Channels, Angles, Tubular Sections, MS Pipes etc as per the site requirement. The job also includes applying of coat of painting followed by coat Anti-corrosive red oxide paint to make the job complete. Any tools and tackle, welding kit, gas cutters, labour and transportation are to be borne out by contractor.

1

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Welding of any part of the machine as per the requirement at the site. The firm is responsible for arranging of tools, tackles, welding set, welding rods and any other item required to complete the job is to be arranged by the bidder

1

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Removal of Old Paint, rust dirt from the hull base and complete steel structure of the machine by using electric driven grinding tool/sand blasting equipment, hand scrapper, wire brushers and sand papers. The job includes grinding the surface smooth for easy application of the base coating without damaging steel structure. The job is inclusive of the tools and tackles, gen-set, sand papers, suitable solvents for the removal of grease and debris from the surface.

4

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Painting Job: - Application of Superior Quality Self Priming rust encapsulating Modifier Marine Epoxy coating of shades as approved by the site engineer, to the complete steel structure of Harvester/Barges.The Entire Superstructure, Cabin, pontoons etc. shall be applied with Marine Epoxy Coal Tar Paint. Cost of Coating Base, hardener, suitable epoxy thinner and strainer are included in the job. The job is inclusive of the tools and tackles, gen-set, sand papers, suitable solvents for the removal of grease and debris from the surface.

4

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Hire charges for 14 Ton Hydra Crane on Hourly basis for Lifting of the Machinery/Equipment.

1

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Fabrication providing and fixing of hood and side cushions to cabin made out of foam cloth in desired shape2" thick PU high density foam.

1

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Fabrication and Fitting of Horizontal Cutter Bar complete assembly including SS flat bars, Nut and bolts.

5

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Fabrication and Fitting of Vertical Cutter Bar complete assembly including SS flat bars, Nut and bolts.

5

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Cutter motor (as per sample)

1

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Fan Belt (as per sample).

1

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Radiator hose pipe set.

1

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Heat Plugs (as per sample)

1

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M.oil sensor

1

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Fuel sensor

1

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Temperature sensor

1

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Conveyor motor (as per sample)

1

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Battery leads of length 01mtr.

1

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Thimble for battery lead

1

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Rebuilding of battery pole

1

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Providing and fixing of 150 AH Battery of Exide or Equivalent make. The job includes cost of Battery terminals thimbles clamps etc.

1

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12 Volt Solenoid valve (as per sample).

1

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Hot Shuttle valve (as per sample-reference part No. PH-1091).

1

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Propeller Tilt Holding Valve (as per sample-reference part No. PH-822).

1

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Cross Over Relief Valve (as per sample- reference part No -PH 327).

1

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Hydraulic seal Kit (as per sample) for elevator cylinder.

1

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Propulsion motor (as per sample).

1

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Wheel torque hub for the paddle wheel. The torque hub should be of Make Fairfield (Model No. SIEI464S4) or any other equivalent Make.

1

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12 V DC Fan.

1

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Laminated 5mm thick wind screen of size 4’ 6” x 4’ 6”.

1

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Laminated 5mm thick wind screen of size 4’ 6” x 2’ 3”

1

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Laminated 5mm thick wind screen of size 2’ 3” x 1’ 5”

1

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Low frequency pressure horn

1

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Wiper blade.

1

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Wiper blade Arm.

1

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Hydraulic pump unit comprising of two pumps. The pump shall have following specifications Make : -Danfoss Model : - 4355071. Model code: - MPT035DARRGAABAAAAAADLAFFBCAAAAADLAFFANNN The job further includes cleaning of hydraulic tank and circuit and refilling of fresh hydraulic oil which will be provided by the Authority.

1

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Hydraulic pump unit comprising of two pumps. The pump shall have following specifications Make: -PARKER. Code NO. L01B077 Model No. P045PS08SLM5AL00T00APB00 The job further includes cleaning of hydraulic tank and circuit and refilling of fresh hydraulic oil which will be provided by the Authority.

1

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Hydraulic gear pump unit comprising of two pumps. The pump shall have following specifications Make: -PARKER. Code NO. L01B077 Model No. P045PS08SLM5AL00T00APB00 The job further includes cleaning of hydraulic tank and circuit and refilling of fresh hydraulic oil which will be provided by the Authority.

1

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Stackable Hydraulic Flow Valve PH-1356 Complete of Parker Make. The job includes dismantling of the Oiled Hydraulic Valve and replacing it with the new one.

1

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Serrated shaft the length of the shaft should be 2.85mts. and should have 26nos MS serrated gears. The specifications of the shaft should be as i. Length:2.85mtrs, ii. Dia of shaft: 35mm, iii. No. of serrated gears:26, iv. No. of teeth along the circumference / gear:13, v. OD of serrated gears excluding teeth:125mm, vi. Width of serrated gears:45mm, vii. Height of teeth:12.5 mm, viii. Top landing:7 x 12 mm, ix. Bottom landing:12 x 18 mmx, Pitch:24 mm

1

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Serrated shaft the length of the shaft should be 2.45mts. and should have 22nos serrated gears. The specifications of the shaft should be as i. Length:2.50mtrs. ii. Dia of end shaft:35mm.iii. No. of serrated gears:22, iv. No. of teeth along the circumference / gear:13, v.ID of serrated gears:90mm, vi. OD of serrated gears:125mm, vii. Dia of hollow pipe:90mm,viii. Thickness of hollow pipe:5mm, ix. Height of teeth:12.5mm, x. Top landing:7 x 12 mm, xi. Bottom land:12x18 mm, xii. Pitch:24 mm.

1

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Providing & fixing of Single strip honeycomb conveyer belt as per following specification Strip gauge=1.2mm (18g). Coil opening =15-16mm cross road=3mm Material of construction=SS-304. Size of belt width =0.91mt & 0.76mt length=10mt & 20mt The conveyer should have duly interlocked with other knotted strip by a stainless steel cross road of 3mm dia duly fastened at the ends. complete job.

-

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width = 42"

20

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width = 36"

20

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width = 30"

20

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Fabrication and fitting of a new SS idler roller shaft of length 9' and Dia 13” (as per the sample provided by the department). The job includes dismantling of the damaged roller shaft from the machine and fitting of new one.

2

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Repairs to idler roller shaft by way of dismantling the shaft from the machine, shifting of same to workshop and back after repairs. Fixing of the sleeve in between the broken portion of the shaft. Making of V-groove around the circumference of the shaft and then joining by way of electric arc welding. The job includes turning and finishing of shaft to proper size and profile using lathe machine. Refitting of rebuild shaft to the machine and testing on full load.

1

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Fabrication, providing and fitting of 02 no. battery boxes. The battery boxes are to be fabricated out of 3.15mm M.S plate. The size of the box should be 450×200×275mm. The box should be provided with hinges and locking arrangement.

1

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SUPPLY OF POLs FOR SCHEDULED SERVICING OF MACHINES:

-

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Providing of M Oil of 20W40 Grade. Make: -Indian Oil/HP

1

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Providing & Filling of Hydraulic Oil 68 Grade. The job also includes draining of Oil Hydraulic oil from the Machine and filling of the fresh Hydraulic Oil.

3

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