Lakes And Waterways Development Authority Tender

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Lakes And Waterways Development Authority Tender

Eprocure
Opening Date17 May 2021
Closing Date7 Jun 2021
Tender AmountRefer Documents 
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Description

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BOQ Items

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DO_NOT_SHOW

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Providing & fixing of filter-Donaldson/Lombardini (Kohler) or equivalent T1. I, Fuel filter 01 Part No. P550345. ii, Oil filter- Part No 550162 iii, Air filter 107.2175.160.

1

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Providing and fixing of 02 No. Hydraulic Oil Filters to the main suuction and return lines of the Truxor.The job shall include cleaning of the system using petrol and Dhoti Cloth after removal of old filters.

1

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Providing & filling of 68 Grade Hydraulic Oil for Machinary

50

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Providing and Fitting of 250 Bars Hydraulic Hoses to Truxor of following sizes:

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ID 6.25mm,Length:550mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:4000mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:900mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:650mm,Adapters as per sample provided.

1

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ID 12.5mm,Length:750mm,Adapters as per sample provided.

1

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ID 12.5mm,Length:2200mm,Adapters as per sample provided.

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ID 9.37mm,Length:1500mm,Adapters as per sample provided.

1

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Painting job:- Spray Painting of machine including removing of all existing damaged paints from the surface area by way of using of kerosin blow lap/LPG gas burner/ sand blasting suitable at site, the job shall further include applying emary paper to prapare the surfance smooth for applying two coats of paints (Superior Quality Automotive Paint) after applying two coats of red oxide steel prim coat, in desired shade of reputed make & manufacturer.The job is inclusive of providing all skilled labours, Emery Cloth,thinner,dhoti cloth,kerosene, tools & tackels etc required for entire completion of the job.

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SERVICE AND REPAIRS TO TRUXOR T2

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Providing and fixing of U207 roller bearing with bearing mounting coupling including the bolts etc required for the job.

8

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Providing & fixing of Heating Plug (as per sample) (3 Nos)

1

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Providing & fixing of Chain sprocket big

4

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Providing & fixing Chain sprocket small

4

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Providing & fixing sproket Chains included locks.

4

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Providing & fixinig of thermostat valve

1

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Providing & fixing of starter ignition switch heavy duty for truxor T2 , the job also includes the repairs of allied wirings - 01 no

1

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Providing & fixing of Temperature plug

2

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Providing & fixing of primary fuel pump

1

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Providing & refilling of 3.3 Ltrs M-Oil of Castral/Shell 20W40 Grade.The job includes draining out of old oil from the engine oil sump and filling of Fresh Oil.

4

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Providing & fixing of filter-Donaldson/Lombardini (Kohler) or equivalent T2. I, Fuel filter 01 Part No. P550345. ii, Oil filter- Part No 550162 iii, Air filter 107.2175.160.

1

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Providing and fixing of 02 No. Hydraulic Oil Filters to the main suuction and return lines of the Truxor.The job shall include cleaning of the system using petrol and Dhoti Cloth after removal of old filters.

1

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Providing & filling of 68 Grade Hydraulic Oil for Machinary

50

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Servicing of electrical wiring of the truxors which included replacement of burn out wires and making all electrical circuit functional, the job also included electric ignition of engine of Truxors T2 .

1

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Providing and Fitting of 250 Bars Hydraulic Hoses to 03 No. Truxor Truxor of following sizes:

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ID 6.25mm,Length:550mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:4000mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:900mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:650mm,Adapters as per sample provided.

1

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ID 12.5mm,Length:750mm,Adapters as per sample provided.

1

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ID 12.5mm,Length:2200mm,Adapters as per sample provided.

1

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ID 9.37mm,Length:1500mm,Adapters as per sample provided.

1

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Repairs to Cabin of T2 the job shall comprises of dismantling of damaged ACP cover from the cabin structure, replace with new Alston ACP (Aluminium composite panel) sheets which shall have to be fixed with self screws & beeding wherever is required, water proofing wax shall be applied to ensure no leakege of rain/snow water in side the cab. The including furhter inclded repais to the roofing with same material as above, besides the job shall included repairs to the structure of cabin frame complete.

70

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Repairs to Cabin of truxors T2, the job shall comprise of providing & fixing of 1/2 inch Square Mech. 1.5 mm thick fixed inside the frame work of windows by way of welding, dismantling of damaged frames/mesh from the windows, the job shall also included welding repairs to steel frame work of the windows.

15

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Repairs to Cabin of T2 the job shall comprises of providing & fixing of wind screen glasses 5mm thick toughened laminated including providing & fixing of glass frames in replace to damage frames works after dismantling of damaged wind screen glass frames.

15

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Repairs to the Gilde Rails/Guid mechanism of the Cabin of the truxor.The job includes repairing/servicing of Hrdualic motor drive.The job also includes replacement of damaged tracks,chain sprocet,chains and any other item required to complete the job.

1

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Painting job:- Spray Painting of machine including removing of all existing damaged paints from the surface area by way of using of kerosin blow lap/LPG gas burner/ sand blasting suitable at site, the job shall further include applying emary paper to prapare the surfance smooth for applying two coats of paints (Superior Quality Automotive Paint) after applying two coats of red oxide steel prim coat, in desired shade of reputed make & manufacturer.The job is inclusive of providing all skilled labours, Emery Cloth,thinner,dhoti cloth,kerosene, tools & tackels etc required for entire completion of the job.

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PART B

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ANNUAL MAINTENANCE CONTRACT

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Providing and fixing of U207 ( 8 Nos) roller bearing with bearing mounting coupling including the bolts etc required for the job.

1

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Providing & fixing of Head Gasket (part no EDOO4730005050-S) T-1 engine (LDW 1003 Diesel Engine Lambordni) by way of dismantling of engine head & allied spare dismounting of engine head of cylinder block, replacing of damaged gasket,cleaning of head block by way of suitable cleaning agent & scriper. The job also includes replacement of head gasket with new head gasket of same type ,make & manufacturer. The job further includes fitment of cylinder block & allied spares involved in the job. The job shall also include providing & fixing of 02 no crank oil seals (32-50-06).

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Minor Repairs to LOMBARDINI LDW1003/B1 ENGINE which comprises of dismantling of the Engine from Engine Block and taking it to the workshop for assesment of damages.The job then includes replacement of damaged Gaskets,Fuel Feed Pump,Fuel Filter Valve,Timing belt,Oil seals,Oil Filter Catridge,servicing of Fuel Pump etc as per the OEM part number.The job also encompasses other unforseen items/minor repairs required to make the Engine functional.After carrying out the repairs, the Engine is to be mounted back to the original location and tested on full load conditions.

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Providing & fixing of Heating Plug (as per sample) (3 Nos)

1

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Providing & fixing of Chain sprocket big

1

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Providing & fixing Chain sprocket small

1

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Providing & fixing sproket Chains included locks.

1

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Providing & fixinig of thermostat valve

1

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Providing & fixing of starter ignition switch heavy duty for truxor T2 , the job also includes the repairs of allied wirings - 01 no

1

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Providing & fixing of Temperature plug

2

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Providing & fixing of primary fuel pump

1

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Providing & fixing of filter-Donaldson/Lombardini (Kohler) or equivalent T2. I, Fuel filter 01 Part No. P550345. ii, Oil filter- Part No 550162 iii, Air filter 107.2175.160.

1

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Providing and fitting of hydraulic oil filters. 02 Nos as per the sample provided.

1

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Providing & fixing of radiator air ventilation mech at front side of Alumumium material in replace of old damaged one to T2 9 sft.

1

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Servicing of electrical wiring of the truxors which included replacement of burn out wires and making all electrical circuit functional, the job also included electric ignition of engine of Truxors .

1

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Repairs to Cabin of Truxor the job shall comprises of dismantling of damaged ACP cover from the cabin structure, replace with new Alston ACP (Aluminium composite panel) sheets which shall have to be fixed with self screws & beeding wherever is required, water proofing wax shall be applied to ensure no leakege of rain/snow water in side the cab. The including furhter inclded repais to the roofing with same material as above, besides the job shall included repairs to the structure of cab frame complete.

70

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Repairs to Cabin of truxor , the job shall comprise of providing & fixing of 1/2 inch square mech 1.5 mm thick fixed inside the frame work of windows by way of welding, dismantling of damaged frames/mesh from the windows, the job shall also included welding repairs to steel frame work of the windows.

15

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Repairs to Cabin of truxor, the job shall comprises of providing & fixing of wind screen glasses 5mm thick toughened laminated including providing & fixing of glass frames in replace to damage frames works after dismantling of damaged wind screen glass frames.

15

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Repairs to Hyd. control valve of Truxur for bucket & cab operating system, the job shall includes decoupling of complete hyd. control valve from the machine, dismantling thereof, washing of complete valve in & out side with suitable cleaning agent in & out side replacement of all worn out/ damaged oil seals reassembling & remounting of valve on the machine checking the performance of repairs carried out on full load.

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Repairs to the traction/propulsion system of the truxor by way of dismantling of the complete track belt of the machine at site after dismantling of the track bearing, track adjuster and other allied items, replacement of track belt by way of dismantling of all the 43 track paddles after cutting of 10 no's screw from each paddle. The job further includes removing of 43 No's track spacer after cutting of 08 No's nut and bolts from each spacer, P/f of new track belt having width 250 mm, length 22 mtrs and thickness 10 mm. The job includes fixing of removed 43 track paddles which includes p/f of new 75mm long stainless steel screws as per sample. The job also includes refixing of 43 track spacer by way of p/f new 15mm nuts and bolts as sample

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Repairs and replacements to track belt driving and driven shaft assemblies of Truxor lake cleaning machines by way of extracting out the old damaged bearings along with housing from the machine by using pullers and other tools/tackles required. The job includes providing and fitting of new bearings to .

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Repairs to eye holes of bucket operating link arm . The job also included providing & fixing of sphercal bearing/bushes , 08 nos for eye holes including pins/bolt & nuts as per the sample.

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Repairs to cutter bar vertical & horizontal by way of sharpening of blades , the job shall include dismantling & shifting of cutter bar to workshop of contracting agency for repairs refitting/reassembling of same included repairing of allied spares complete job.

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ENGINE SIDE/TRACTION/PROPULSION SIDE:

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Repairs to the hydraulic valve of the Truxur by way of dismantling of Hydraulic Valve from the machine and welding with S-S Electrodes as stop the leakages. The job includes replacement of worn out "O" Rings.

1

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Repairs to the Hand Pump of the Truxor by re-tapping of head bolts and p/f of Gaskets.

1

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Providing and fixing of New Radiator Assembly (Part No-94-11202A1) which comprises of Radiator Hoses(94-5401195,94-5401194),collecting Block,Rubber Damper,Gaskets,Nippples of differt sorts,Nuts,bolts,washers etc. required to make the job complete.After installation of the new radiator,it is to be tested for leakages and performance.

1

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Repairs to the radiator assembling by way of dismounting the Radiator and taking it the workshop for inspection.The job includes fixing the spots of leakage by brazing/welding. The job also includes p/f of new hoses, clamps, nipples, rubber dampers, nuts, bolts and washers to make the job complete. After rectifying leakages, the radiator is mounted back on the engine and checked for the performance.

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HOSES:

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Providing and Fitting of 250 Bars Hydraulic Hoses to 03 No. Truxor Truxor of following sizes:

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ID 6.25mm,Length:550mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:4000mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:900mm,Adapters as per sample provided.

1

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ID 6.25mm,Length:650mm,Adapters as per sample provided.

1

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ID 12.5mm,Length:750mm,Adapters as per sample provided.

1

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ID 12.5mm,Length:2200mm,Adapters as per sample provided.

1

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ID 9.37mm,Length:1500mm,Adapters as per sample provided.

1

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SCHEDULED SERVICING:

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Providing & refilling of 3.3 Ltrs M-Oil of Castral/Shell 20W40 Grade. The job includes draining out of old oil from the engine oil sump and filling of Fresh Oil.

1

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Providing & fixing of filter-Donaldson/Lombardini (Kohler) or equivalent T2. I, Fuel filter 01 Part No. P550345. ii, Oil filter- Part No 550162 iii, Air filter 107.2175.160.

1

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Providing and fixing of 02 No. Hydraulic Oil Filters to the main suction and return lines of the Truxor. The job shall include cleaning of the system after removal of old filters .The job includes draining of the old stale hydraulic oil from the machine and refilling of 50 Ltrs of fresh Oil.

1

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Providing & refilling of 68 Grade Hydraulic Oil for truxor

100

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CHASIS SIDE:

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Providing & fixing of Chain sprocket big for truxor

1

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Providing & fixing Chain sprocket small f

1

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Providing & fixing sproket Chains included locks

1

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Providing & fixing of primary fuel pump for Truxor

1

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Providing and Fixng of Flange Beaing (25-UCF207) 8 Nos including 04 No. Nuts & Bolts alongwith with appropriate size washers to fix the new bearings in its place.

1

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Providing and Fixing of Hydraulic Tilt Cylinder Assembly(Part No-01-5065025200) complete with joint Bearing,Grease ,NIpple,Nipple,Gasket,Pin,Cotter Pin,Screws,Nuts etc. to complete job.

1

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Providing and Fixing of Hydraulic Lift Cylinder Assembly(Part No-01-5065025200) complete with joint Bearing,Grease Nipple,Nipple,Gasket,Pin,Cotter Pin,Screws,Nuts etc. to complete job.

1

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Providing and Fixing of Lifting Arm Assembly(Part No-94-16500) complete with Barckets,Quick Coupling,Lockign Pin,Screws,Nuts and any other item required to complete the job.

1

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Repairs to the Drive Wheel by way removing the worn out portion and then fixing a new part of the same geometry/profile using MS rods by way of welding of the same size of the sample provided .The job also includes providing a coat of redoxide paint to the wheel surafce.The job also includes providing & fixing of new flat,kets,screws,clip buhing etc to make the job complete.

1

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Repairs to the Blade Wheel by way removing the worn out portion and then fixing a new part of the same geometry/profile using MS rods of the same size of the sample provided, by way of welding.The job also includes providing a coat of redoxide paint to the wheel surafce.The job also includes providing & fixing of new flat,kets,screws,clip buhing etc to make the job complete.

1

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Repairs to Cabin of Truxor.The job shall comprises of providing & fixing of wind screen glasses 5mm thick toughened laminated including providing & fixing of glass frames in replace to damage frames works after dismantling of damaged wind screen glass frames.

1

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Repairs and replacements to track belt driving and driven shaft assemblies of Truxor by way of extracting out the old damaged bearings along with housing from the machine by using pullers and other tools/tackles required. The job includes providing and fitting of new bearings.

1

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Repairs to the damaged/worn out portions of Aluminium bucket assembly of the machine by way of denting,straightening,brazing etc.The job includes refitting of the backet on the machine and testing the performance of the same.

1

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Repairs to the cuting mechanism of the Truxor by way of replacement of the Cutter Arms and Cutter bearings etc.

1

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Painting job:- Spray Painting of machine including removing of all existing damaged paints from the surface area by way of using of kerosine blow lap/LPG gas burner/ sand blasting suitable at site, the job shall further include applying emary paper to prapare the surfance smooth for applying two coats of paints (Superior Quality Automotive Paint) after applying two coats of red oxide steel prim coat, in desired shade of reputed make & manufacturer.The job is inclusive of providing all skilled labours, Emery Cloth,thinner,dhoti cloth,kerosene, tools & tackels etc required for entire completion of the job.

1

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ELETRICAL REPAIRS:

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Servicing of electrical wiring of the truxors which included replacement of burn out wires and making all electrical circuit functional, the job also included electric ignition of engine of Truxors also the solenoid coils of the hydraulic valves.

1

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Repairs to the Dynamo of Truxor by way of dinsmatling of Dynamo from the machine, cleaning and washing with petrol and dhoti cloh and refitting of same to machine. The job includes replacement of worn out Carbon Brushes,Dynamo Bushes,Dynamo Bearing and Oil Sel.

1

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Providing and Fitting of Fog Lamps 80 watt /LED 20 watt.The job is inclusive of wire and switches required to operate the lights.

1

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Providing & fixing of Heating Plug (as per sample) (3 Nos)

1

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Providing & fixinig of thermostat valve to Truxor T1 - 01 no

1

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Providing & fixing of starter ignition switch heavy duty for truxor T2 , the job also includes the repairs of allied wirings - 01 no

1

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Providing & fixing of Temperature plug for truxors T2.

1

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Providing and Fiting of Fuel Pipe from Tank to Filter to Pump

1

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Providing and Fitting of Accelerator Cable Inner/Outer.

1

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