Lakes And Waterways Development Authority Tender
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Lakes And Waterways Development Authority Tender
Eprocure
Opening Date22 Jun 2021
Closing Date12 Jul 2021
Tender AmountRefer Documents
Costs
EMD
Refer DocumentsDocument Cost
₹ 1,000Tender Fee
Refer Documents
Description
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Contact
Tender Id
2021_HAUDD_128127_1Bid Award Id
ViewTender No
MD/LDA/TS /2021-22/12/e-tendering IInd dt 22.06.21Tender Authority
Lakes And Waterways Development Authority ViewPurchaser Address
-Website
http://http://jklda.org/
GEM & Bid Advisory Services
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BOQ Items
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Providing & fixing Fuel Filter Providing & fixing M. Oil Filter Make:-Fleetgaurd
Part No:-3166555
1
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Providing & fixing Air Filter Inner /outer
1
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Propulsion side REPAIRS:
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Repairs to the Propeller Motor of Weed Harvester by way of dislocating propeller motor from the Machine, disconnecting hydraulic hoses and drive system of the Propeller.The job further includes replacing of damaged hydraulic seals,bearings etc as per the sample provided.The Hydraulic motor is then to be mounted back to the original position and tested on full load.
2
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Repairs to the tie rod links of the propulsion motor by way of replacment of links, end bolts/fabrication of bushes, nuts & bolts as per sample.
1
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HOSES:
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Providing of Hydraulic hose with the following specifications and as per the sample provided.
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ID=1",Working pressure 250 Bar,length=3.5mtrs
3
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ID=1/4",Working pressure 250 Bar,length=01 mtrs
3
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ID=1/2",Working pressure 250 Bar,length=1.2 mtrs
3
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ID=1/2",Working pressure 250 Bar,length= 02 mtrs
3
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Providing and fixing of Hydraulic seamless tube to the propeller of the machine and as per the samle provided havind ID=11mm,OD=15mm and length=1.5m.The job also includes replacing bushes and four(04) No. 1208 ball bearing and two(02) Oil seals(45x80x10) to the propeller of machne.
2
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Providing and fitting of rubber Hose od 2.5" ID thread braided for intake of Hydraulic Oil from Main Hydraulic Pumping Unit including necessary clamps for fitment of hose pipes.
2
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REPAIRS TO ELEVATOR/CONVERYER SYSTEM/HARVESTOR GRAB:
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Providing & fixing of knife cutter.The job includes dismounting of complete cutter bar, removing of revits from old knife cutter bar there of .The job include providing & fixing of new cutters & rivets, revited knife cutters with cutter bar.
100
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Providing,fitting,testing and commissioning of conveyer belt sprockets of 190mm outer dia(excluding teeth),60mm inner dia and 100mm wide on driven shaft of the elevator system to be fabricated out of solid "Metlon" Material. The specification of sprocket teeth are:
i. No of teeth in one row=3
iiTotal No. of teeth along the periphery=69
iii.Top land=15mmx10mm
iv.Bottom Land=16mmx11mm
v.Height=12mm
vi.Pitch=26mm
Each Sprocket shall be provided with the two opposite key slots of size 100mmx18mm on hub.
20
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Provindg and fixing of Hydraulic Seal Kits to Grab Harvester cylinders comprising of seals and rubber bushes etc.
4
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Repairs to the cutting mechanism of the machine by way of replacing of rod ends,arms,replacement of links, gun metal bushes ,replacing of ball bearings(3305),bush pins,nuts and bolts etc.The job further includes dismounting of the complete system fro the conveyer elevator structure & refitting there after carrying out necessary repairs.
1
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Repairs to the elevator assembly of the weed harvested by way of dismantling of the drive and driven rollers shafts from the machine at site after dislocating of conveyor belt, a roller gearbox, coupling gears, and bearings. Shifting of drive and driven shafts to the workshop.
1
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Providing a fitting of Six(06) number UC 212 bearing,and the berings of the Conveyer motor as per the sample provided to the drive and driven shaft of the machine after dislocating the old damaged bearing using bearing puller. The job includes repairing to the bearing seats by way of rebuilding and finishing to the proper size and fitting of repair shaft to the machine.
1
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Repairs to the conveyor gear box,coupling,coupling shafts etc. by way of replacing 02 No. 6009 ball bearings, 02 No. 6010 and 01 No. Oil seal after removing old damaged bearings.The job further includes replcement of Bushes,Pins and damaged nuts and bolts.
1
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Providing & fixing of centre bearing of propellar shaft as per the sample provided.The job shall include dismounting of old damged bearing from the site, replace with new one of same size /as per the sample
2
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CHASIS SIDE REPAIRS:
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Repairs to the side balancing punctured pantoons of the harvester by way of dislocating pontoons from the machine at dockyard. The job includes a dewatering of water from the pantoons using dewatering pump and cleaning of rust and other debri/scales/mud using scrap and chemical. The job further includes fitting of pantoons to the machine after repairs.The job also includes providing a fitting of suitable size nuts and bolts.
1
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Repairs to the damaged Flooring/Sides/Pantoon/perators/Cabin/WireMesh/Bottom portion of the machine or any other miscellenious repairs as directed by the concerned I/C of the machine by way of welding MS Sheet of suitable thickness as per site requirement.The job inlcludes welding,bending,straightening,cutting etc.The job further includes fabrication of any desired profile or shape as per the site requirement.The job also includes applying of coat of painting followed by coat Anti-corroosive redoxide primer to make the job complete.Any tools and tackle,welding kit,gas cutters,labour and transportation are to be born out by contractor.
350
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Painting job:- Spray Painting to entire Weed Harvestor including removing of all existing damaged paints from the surface area of entire hull, engine compartment, hydraulic jacks, converyer frame bearing pedestals of roller shafts, of the harvester included crane by way of using of kerosin blow lap/LPG gas burner/ sand blasting suitable at site, the job shall further include applying emary paper to prapare the surfance smooth for applying two coats of paints (Superior quality Automotive paint) after applying two coats of red oxide steel prim coat, in desired shade of reputed make & manufacturer.The job is inclusive of providing all skilled labours, Emery Cloth,thinner,dhoti cloth,kerosene, tools & tackels etc required for entire completion of the job.
1
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Providing & fixing of asorted size MS nuts & bolts with 2 mm thick washers at site.
30
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Harvester lily
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Providing & refilling of M oil 18 litres each, the job included draining out of old oil from the Engine Oil sump.castrol/shell 20W40
18
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Providing & fitting M. Oil Filter Make:-Fleetgaurd
Part No:-D0662115
1
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Providing & fitting Fuel Filter Make:-Fleetgaurd
Part No:-3166555
1
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... More
Providing & fitting Air Filter Inner /outer
1
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... More
ENGINE SIDE REPAIRS:
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Repairs to the Propeller Motor of Weed Harvester by way of dislocating propeller motor from the Machine, disconnecting hydraulic hoses and drive system of the Propeller.The job further includes replacing of damaged hydraulic seals,bearings etc as per the sample provided.The Hydraulic motor is then to be mounted back to the original position and tested on full load.
2
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Repairs to the tie rod links of the propulsion motor by way of replacment of links, end bolts/fabrication of bushes, nuts & bolts as per sample.
2
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HOSES:
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Providing of Hydraulic hose with the following specifications and as per the sample provided.
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ID=1",Working pressure 250 Bar,length=3.5mtrs
3
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ID=1/4",Working pressure 250 Bar,length=01 mtrs
3
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ID=1/2",Working pressure 250 Bar,length=1.2 mtrs
3
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ID=1/2",Working pressure 250 Bar,length= 02 mtrs
3
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ID=1/2",Working pressure 250 Bar,length=05 mtrs
2
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Providing and fixing of Hydraulic seamless tube to the propeller of the machine and as per the samle provided havind ID=11mm,OD=15mm and length=1.5m.The job also includes replacing bushes and four(04) No. 1208 ball bearing and two(02) Oil seals(45x80x10) to the propeller of machne.
3
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Providing and fitting of rubber Hose od 2.5" ID thread braided for intake of Hydraulic Oil from Main Hydraulic Pumping Unit including necessary clamps for fitment of hose pipes.
2
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REPAIRS TO ELEVATOR/CONVERYER SYSTEM/HARVESTOR GRAB:
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Providing & fixing of knife cutter.The job includes dismounting of complete cutter bar, removing of revits from old knife cutter bar there of .The job include providing & fixing of new cutters & rivets, revited knife cutters with cutter bar.
100
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Providing,fitting,testing and commissioning of conveyer belt sprockets of 190mm outer dia(excluding teeth),60mm inner dia and 100mm wide on driven shaft of the elevator system to be fabricated out of solid "Metlon" Material. The specification of sprocket teeth are:
i. No of teeth in one row=3
iiTotal No. of teeth along the periphery=69
iii.Top land=15mmx10mm
iv.Bottom Land=16mmx11mm
v.Height=12mm
vi.Pitch=26mm
Each Sprocket shall be provided with the two opposite key slots of size 100mmx18mm on hub.
20
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Provindg and fixing of Hydraulic Seal Kits to Grab Harvester cylinders comprising of seals and rubber bushes etc.
4
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Repairs to the cutting mechanism of the machine by way of replacing of rod ends,arms,replacement of links, gun metal bushes ,replacing of ball bearings(3305),bush pins,nuts and bolts etc.The job further includes dismounting of the complete system fro the conveyer elevator structure & refitting there after carrying out necessary repairs.
1
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Repairs to the elevator assembly of the weed harvested by way of dismantling of the drive and driven rollers shafts from the machine at site after dislocating of conveyor belt, a roller gearbox, coupling gears, and bearings. Shifting of drive and driven shafts to the workshop.
1
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... More
Providing a fitting of Six(06) number UC 212 bearing to the drive and driven shaft of the machine after dislocating the old damaged bearing using bearing puller. The job includes repairing to the bearing seats by way of rebuilding and finishing to the proper size and fitting of repair shaft to the machine.
1
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... More
Repairs to the conveyor gear box,coupling,coupling shafts etc. by way of replacing 02 No. 6009 ball bearings, 02 No. 6010 and 01 No. Oil seal after removing old damaged bearings.The job further includes replcement of Bushes,Pins and damaged nuts and bolts.
1
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Providing anf fitting of Swing bearing/foot step bearing for Grab Crane boom of following specification ID =530mm, OD=700mm no of teeth 108 hight of tooth 63mm,pitch 10mm, top landing 5mm the bearing shall be provide with flange for m ounting for having 32 no of holes of dia 15mm/as per the sample. The job includes dismantling of the old bearing from the existing location and fitting of the new bearing in that place.The job is inclusive of tools and tackles,crane or any other additional parts required to complete the job.
1
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Providing & fixing of centre bearing of propellar shaft the engine as pe the sample.The job shall include dismounting of old damged bearing from the site, replace with new one of same size /as per the sample
2
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CHASIS SIDE REPAIRS:
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Repairs to the side balancing punctured pantoons of the harvester by way of dislocating pontoons from the machine at dockyard. The job includes a dewatering of water from the pantoons using dewatering pump and cleaning of rust and other debri/scales/mud using scrap and chemical. The job further includes fitting of pantoons to the machine after repairs. The job also includes providing a fitting of suitable size nuts and bolts.
1
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Repairs to the damaged Flooring/Sides/Pantoon/perators/Cabin/WireMesh/Bottom portion of the machine or any other miscellenious repairs as directed by the concerned I/C of the machine by way of welding MS Sheet of suitable thickness as per site requirement.The job inlcludes welding,bending,straightening,cutting etc.The job further includes fabrication of any desired profile or shape as per the site requirement.The job also includes applying of coat of painting followed by coat Anti-corroosive redoxide primer to make the job complete.Any tools and tackle,welding kit,gas cutters,labour and transportation are to be born out by contractor.
300
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Repairs to the Operators cabin by way of providing CGI sheets,and other minor repairs in the cabin by welding damaged area and enforcing using structural steel material of approprite size as directed by the Site Engineer.The job also includes providing of illumination to the cabin,flood lights,fan,switches etc.
1
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Pianting job:- Spray Painting to entire Weed Harvestor including removing of all existing damaged paints from the surface area of entire hull, engine comparment, hydraulic jacks, converyer frame bearing pedestals of roller shafts, of the harvester included crane by way of using of kerosin blow lap/LPG gas burner/ sand blasting suitable at site, the job shall further include applying emary paper to prapare the surfance smooth for applying two coats of paints (Sperior Quality Automotive Paint) after applying two coats of red oxide steel prim coat, in desired shade of reputed make & manufacturer.The job is inclusive of providing all skilled labours, Emery Cloth,thinner,dhoti cloth,kerosene, tools & tackels etc required for entire completion of the job.
1
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Providing & fixing of asorted size MS nuts & bolts with 2 mm thick washers at site.
25
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SHUB BARGE
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Providing & refilling of M oil 15 litres, the job included draining out of old oil from the engine oil sump.castraol/shell 20W40 M-Oil
15
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Providing & fixing M. oil filter DE005585 Simparts make
1
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Providing & fixing Fuel Filter Tata 407 set/9451037407
1
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PROPULSION SIDE:
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Repairs to the Propeller Motor by way of dislocating propeller motor from the Machine, disconnecting hydraulic hoses and drive system of the Propeller.The job further includes replacing of damaged hydraulic seals,bearings etc as per the sample provided.The Hydraulic motor is then to be mounted back to the original position and tested on full load.
1
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Fabrication of Propeller of Gun Metal material alongwith Hoses,seals,nuts,bolts and any other additional item required to complete the job.The job alos includes providing of a tilting mechanism to lift the propeller out of water using hydraulic piston cylinders.
1
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CHASIS SIDE:
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Painting Job:- Spray Painting to entire Machinery including removing of all existing damaged paints from the surface area of entire hull, engine comparment, hydraulic jacks, converyer frame bearing pedestals of roller shafts, of the harvester included crane by way of using of kerosin blow lap/LPG gas burner/ sand blasting suitable at site, the job shall further include applying emary paper to prapare the surfance smooth for applying two coats of paints (Superior Quality Automotive Paint) after applying two coats of red oxide steel prim coat, in desired shade of reputed make & manufacturer.The job is inclusive of providing all skilled labours, Emery Cloth,thinner,dhoti cloth,kerosene, tools & tackels etc required for entire completion of the job.
1
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Repairs to the damaged flooring/sides/pantoon/bottom portion of the machine or any other miscellenious repairs as directed by the concerned I/C of the machine by way of welding MS Sheet of suitable thickness as per site requirement.The job inlcludes welding,bending,straightening,cutting etc.The job further includes fabrication of any desired profile or shape as per the site requirement.The job also includes applying of coat of painting followed by coat Anti-corroosive redoxide primer to make the job complete.Any tools and tackle,welding kit,gas cutters,labour and transportation are to be born out by contractor.
100
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LOADING-UNLOAD CRANE/HOSES:
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Repairs to the Grab arm of Self Unload Crane (Shub Bardge) by way of dismounting the arm from the machine at the site and shifing the same to the workshop for repairs.The job includes welding the ruptured area with MS Plate of appropriate thicknees and length as per the requirement.The job further includes replacement damaged seals and rubber bushed,seamless Hoses etc.The job also includes repairs to the damaged teeth of Grab arm by way of welding/reinforcing the grab with the new MS teeth of the same profile and design of the original grab.After completion of the repairs,the Grab arm is to be mounted back on the machine for repairs and tested on full load conditions.
1
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Fabrication of Weed Grab for Self Unloading Crane.The job includes dismounting the Grab from the machine at the site and replacing it with a newly fabricated Weed Grab.The job further includes replacement damaged seals and rubber bushed,seamless Hoses etc.After fixing of the new Grab it is to be tested on full load conditions.
1
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Provindg and fixing of Hydraulic Seal Kits to Grab Harvester cylinders comprising of seals and rubber bushes etc.
5
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Providing of Hydraulic hose with the following specifications and as per the sample provided.
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ID=12.7mm,Working pressure 250 Bar,length=2.5mtrs
3
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ID=12.7,Working pressure 250 Bar,length=1.25 mtrs
3
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Providing and fitting of rubber Hose od 2.5" ID thread braided for intake of Hydraulic Oil from Main Hydraulic Pumping Unit including necessary clamps for fitment of hose pipes.
2
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HYDRAULIC PUMP:
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Repairs to the Main hydraulic pump of Self Propelled Unloading Crane (Shub Bardge) by way of dismantling the pump from the existing position and taking it to the workshop for the repairs.The job further includes cleaning inside and outside of the pump using kerosene and dhoti cloth.The job also includes replacement of damaged rotary kit comprising of piston barrel,psitons,piston retaining plate,pressure plate and other worn out connections.
1
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Repairs to the hydraulic pump motor for Propeller of Self Propelled Unloading Crane (Shub Bardge) by way of dismantling the pump from the existing position and taking it to the workshop for the repairs.The job further includes cleaning inside and outside of the pump using kerosene and dhoti cloth.The job also includes replacement of damaged rotary kit comprising of piston barrel,psitons,piston retaining plate,pressure plate and other worn out connections.
1
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Part B ANNUAL MAINTENANCE CONTRACT
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New Beetle 100 Weed Harvestors , Tebma Make (New Lotus) & Lily
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ENGINE OVERHAULING:
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Make-Cummins
Model:N-495-P
S.0.N0: G3062560,
Engine No:25265723
The job includes replacement of the following Engine Parts. The samples will be provided by the department:
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KIT LINER KIT PISTON AND RING SET
BEARING CONNECTING ROD
GASKET CYLIDER HEAD
GASKET SET
SEALENT LIQUID GASKET
VALVE EXHAUST
VALVE INTAKE
INSERT VALVE
GUIDE VALVE STEM
SLEEVE INJECTOR
COLLECT VALVE
INJECTOR REPAIR KIT(N495)
BALL CHECK
PIN ROLL
GASKET GOVERNER SET
SHAFT FUEL PUMP DRIVE
BEARING BALL
GOVERNOR BARREL AND PLUNGER
PUMP GEARFUEL
SCREEN FILTER
CAP FUEL PUMP FILTER
SEAL RECTANGULAR RING
DISC VALVE
SOLENOID
KIT SEAL
WEIGHT CARRIER
CORE COOLER
RETAINER COOLER AND RING
HOSE PLAIN
CLAMP HOSE
HOSE PLAIN
CLAMP PLAIN
HOSE PLAIN
CLAMP PLAIN
V-BELT
1
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SCHEDULED SERVICING OF ENGINE OF NEW BEETLE 100 WITH FOLLOWING
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Providing & refilling of M oil 18 litres each, the job included draining out of old oil from the Engine Oil sump and filling new M oil of make castrol/shell 20W40
1
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Providing & fixing M. Oil Filter Make:-Fleetgaurd Part No:-D0662115
1
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Providing & fixing Fuel Filter Make:-Fleetgaurd Part No:-3166555
1
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Providing & fixing Air Filter Inner /outer
1
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ENGINE SIDE REPAIRS:
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General overhauling of the Cummins Make Fuel Pump. The job includes complete replacement of DV,Pump element,spring sets,control rack,ontrol sleeve,Plunger spring,Tappet,Camshaft etc.After complete overhauling of the pump it is to be tested for performance/operation under full load conditions.
1
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Providing & fixing of New Radiator Assembly alongwith the hose connecions,clips and nuts and bolts for Weed harvester lily beetal -100
1
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Repairs to leakage of water radiator of harveser engine by way of dismantling of complete assembly from the engine after draining out of coolant, decoupling of radiator hoses, nuts and bolts etc and shifting of self-starter to workshop of contracting agency thereof. The job includes high air pressure testing of radiator by way of plugging of inlet and outlet of radiator. The job includes fixing of all the leakage spots by way of welding. The job shall include washing of radiator with high-pressure water and descalling of fins to ensure to ensure that all the parts of the radiator are free from silt/debris. The job that includes shifting radiator back to the dockyard and the mounting to the machine and refilling the with water and coolant in appropriate ratio.
1
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Providing & fixing of Waterbody of Beetal-100 Weed Harvesting machine (Lily) .The job shall include dismantling of complete radiator, radiator fan assembly, allied spare &, fitting, for dismantling of water pump assembly from the engine .The job shall further include replacement of water pump assembly with new one bearing part No SWP.165135, the job including remounting of all the above item after replacement of water body assembly complete. Checking the per formance of repairs/replacement carried out on full load, topping up of radiator water level after mixing up of 02 liter coolant.
1
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Repairs to fix the leakage of water pump of Weed Harvester of Cummins Make Diesel Engine by way of dismounting the pump from the existing locaion,and then changing damaged parts,gaskets and other allied parts to make the job complete.After completion of the repairs,the Water Pump is fitted back to the existing location and its performance is checked on full load.
1
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Providing and fitting of of Hydraulic Pump coupling Gear fabricated out of 100 mm thick Teflon sheet.The Coupling Gear should have a 175mm Dia and 75mm overall thickness and should have internal splines which should match with the splines of the Hydraulic Pump shaft.The coupling is then to be fitted with the Engine Fly wheel ahd Hydraulic Pump using fasteners.The job also includes fitting of suction and delivery pipes of the Coupling of Hydraulic Pump and Fly Wheel of the Engine.
1
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Repairs to the Propeller Motor of Weed Harvester by way of dislocating propeller motor from the Machine, disconnecting hydraulic hoses and drive system of the Propeller.The job further includes replacing of damaged hydraulic seals,bearings etc as per the sample provided.The Hydraulic motor is then to be mounted back to the original position and tested on full load.
1
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Repairs to the tie rod links of the propulsion motor by way of replacment of links, end bolts/fabrication of bushes, nuts & bolts as per sample.
1
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Fabrication of Propeller of Gun Metal material alongwith Hoses,seals,nuts,bolts and any other additional item required to complete the job.
1
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HOSES:
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Providing of Hydraulic hose with the following specifications and as per the sample provided.
-
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ID=1",Working pressure 250 Bar,length=3.5mtrs
1
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ID=1/4",Working pressure 250 Bar,length=01 mtrs
1
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ID=1/2",Working pressure 250 Bar,length=1.2 mtrs
1
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ID=1/2",Working pressure 250 Bar,length= 02 mtrs
1
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Providing and fixing of Hydraulic seamless tube to the propeller of the machine and as per the samle provided havind ID=11mm,OD=15mm and length=1.5m.The job also includes replacing bushes and four(04) No. 1208 ball bearing and two(02) Oil seals(45x80x10) to the propeller of machne.
1
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Providing and fitting of rubber Hose od 2.5" ID thread braided for intake of Hydraulic Oil from Main Hydraulic Pumping Unit including necessary clamps for fitment of hose pipes.
1
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Providing and fitting of Accelerate Cable as per sample provided of length 10m (Approx.)
1
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Providing and fitting of V-Belts B-32 as per sample provided.
1
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Providing and fitting of Radiator V-Belts as per sample provided.
1
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REPAIRS TO ELEVATOR/CONVERYER SYSTEM/HARVESTOR GRAB:
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Providing & fixing of knife cutter.The job includes dismounting of complete cutter bar, removing of revits from old knife cutter bar there of .The job include providing & fixing of new cutters & rivets, revited knife cutters with cutter bar.
50
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Providing,fitting,testing and commissioning of stainless stel single strip honey comb converyer belt fro New Beetle 100 Weed Harvester with the following specification: i.Strip Width=9.5mm ii.Strip Guage=1.2mm(18g) iii.Coil Opening=15 to 16mm iv.Cross Rod=3mm v.Material of Construction=SS-304 vi.Belt Size(WxL)=2.25x13m. The conveyor should have 144knots in a width of 2250mm duly interlocked with other knotted strip by a stainless steel cross rod of 3mm dia. duly fastened at the ends.
1
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Providing,fitting, testing and commissioning of conveyer belt sprockets of 190mm outer dia(excluding teeth),60mm inner dia and 100mm wide on driven shaft of the elevator system to be fabricated out of solid "Metlon" Material. The specification of sprocket teeth are:
i. No of teeth in one row=3
iiTotal No. of teeth along the periphery=69
iii.Top land=15mmx10mm
iv.Bottom Land=16mmx11mm
v.Height=12mm
vi.Pitch=26mm
Each Sprocket shall be provided with the two opposite key slots of size 100mmx18mm on hub.
1
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Providing and fixing of Hydraulic Seal Kits to Grab Harvester cylinders comprising of seals and rubber bushes etc.
1
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Repairs to the Grab arm of New Lotus Wee Harvester by way of dismounting the arm from the machine at the site and shifing the same to the workshop for repairs. The job includes welding the ruptured area with MS Plate of appropriate thickness and length as per the requirement.The job further includes replacement damaged seals and rubber bushed,seamless Hoses etc.The job also includes repairs to the damaged teeth of Grab arm by way of welding.After completion of the repairs,the Grab arm is to be mounted back on the machine for repairs and tested on full load conditions.
1
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Providing and fitting of new Conveyer Hydraulic Motor (Danfoss Make) with Gear Box Assembly for the New Beetle 100 Weed Harvestors as per the model and make already installed on the machine.
1
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Repairs to the cutting mechanism of the machine by way of replacing of rod ends,arms,replacement of links, gun metal bushes ,replacing of ball bearings(3305),bush pins,nuts and bolts etc.The job further includes dismounting of the complete system fro the conveyer elevator structure & refitting there after carrying out necessary repairs.
1
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Repairs to the elevator assembly of the weed harvested by way of dismantling of the drive and driven rollers shafts from the machine at site after dislocating of conveyor belt, a roller gearbox, coupling gears, and bearings. Shifting of drive and driven shafts to the workshop.
1
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Providing a fitting of Six(06) number UC 212 bearing to the drive and driven shaft of the machine after dislocating the old damaged bearing using bearing puller. The job includes repairing to the bearing seats by way of rebuilding and finishing to the proper size and fitting of repair shaft to the machine.
1
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Repairs to the conveyor gear box,coupling,coupling shafts etc. by way of replacing 02 No. 6009 ball bearings, 02 No. 6010 and 01 No. Oil seal after removing old damaged bearings.The job further includes replcement of Bushes,Pins and damaged nuts and bolts.
1
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Providing anf fitting of Swing bearing/foot step bearing for Grab Crane boom of following specification ID =530mm, OD=700mm no of teeth 108 hight of tooth 63mm,pitch 10mm, top landing 5mm the bearing shall be provide with flange for m ounting for having 32 no of holes of dia 15mm/as per the sample. The job includes dismantling of the old bearing from the existing location and fitting of the new bearing in that place.The job is inclusive of tools and tackles,crane or any other additional parts required to complete the job.
1
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Providing & fixing of centre bearing of propellar shaft the engine as pe the sample.The job shall include dismounting of old damged bearing from the site, replace with new one of same size /as per the sample
1
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Providing and fitting of Stainless Steel Bearing No:3305 for for Cutter Gear Box. Make: SKF/ZKL
1
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Providing and fitting of Steel Bearing No:6007RS for Cutter Gear Box.Make: SKF/ZKL
1
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Providing and fitting of Steel Bearing No:6010 for Cutter Gear Box.Make: SKF/ZKL
1
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Providing and fitting of Stainless Steel Cutter Bushes size 25 mm ID & 32mm OD and length 50mm.
1
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Providing and fitting of Rubber Oil Seals 50x65x8mm for Cutter Gear Box.
1
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Providing and fitting of Oil Seals 35x52x10mm for Cutter Gear Box.
1
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Providing and fitting of Pinion Gear 25 mm OD and length 80mm for Cutter Gear Box.
1
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Providing and fitting of MS Brackets for Cutter of length 200mm and width 100mm.
1
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CHASIS SIDE REPAIRS:
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Dismantling of complete assembly of conveyor elevator structure from the pontoon by way of removing off foundation brackets, eye hole pins, nuts and bolts right/left, decoupling of conveyor elevator lifting jack pins from eye hole pin brackets upper and lower, knife bar share cutters hydraulic motor houses, and a allied accessories/spares involved for decoupling of complete assembly from the pontoon. The tools and tackles required for the purpose shall be provided by the contracting agency at site. Besides the job shall include refitting of conveyor frame elevator structure after carrying out necessary repairs.
1
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Providing a fixing of square mesh the left side of conveyor elevator frame structure made out of 02 mm thick & 1.5” pitch of size 3’x2’ including providing of ISFC35x3mm thick drilled with two holes 6mm dia at distance of 6 inch. The ISF35mm shall be fitted both inside and outside with nuts and bolts for fixing the mesh. Besides the job shall include straightening/cutting/bending welding of all existing mesh where ever required to complete conveyor elevator frame structure. The tools and tackles required for the purpose shall be provided by the contracting agency at site.
1
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Repairs to the side balancing punctured pantoon of the harvester by way of dislocating pontoons from the machine at dockyard. The job includes a dewatering of water from the pantoons using dewatering pump and cleaning of rust and other debri/scales/mud using scrap and chemical. The job further includes fitting of pantoons to the machine after repairs. The job also includes providing a fitting of suitable size nuts and bolts.
1
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Repairs to the Operators cabin by way of providing CGI sheets,and other minor repairs in the cabin by welding damaged area and enforcing using structural steel material of approprite size as directed by the Site Engineer.The job also includes providing of illumination to the cabin,flood lights,fan,switches etc.
1
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Profitting of fitting of Transparent 5mm thick toughened laminated for Operators Cabin. The job is inclusive of the beadings and other allied item required for completion of the job. (complete job)
1
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Providing & fixing of assorted size MS nuts & bolts with 2 mm thick washers at site.
5
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HYDRAULIC PUMP:
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Providing and fitting of Hydraulic Pump unit to New Beetle Weed Harvestors with the ollowing specification:
Make: Rexroth
Model: A10V071DFR/31RPSC62N00/AV10V071DFR/31R-PSC62K07.
The job further includes cleaning of hydraulic tank and circuit and refilling of new hydraulic oil excluding the cost of Hydraulic oil
1
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Providing and filling of the hydraulic oil - 68 (for complete replacement and top up) (1 barrel of 210 ltrs) Castro/Shell
1
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Repairs to the hydraulic pump of the New Beetle Weed Harvestors by way of dismantling the pump from the existing position and taking it to the workshop for the repairs.The job further includes cleaning inside and outside of the pump using kerosene and dhoti cloth.The job also includes replacement of damaged rotary kit comprising of piston barrel,eight(08) no. psitons,piston retaining plate,pressure plate and other worn out connections.
1
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Servicing to the hydraulic system of the machine which includes servicing of control valves and directional valves after draining out the old hydraulic and trefilling the hydraulic oil after proper filtration
1
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ELECTRICAL SIDE REPAIRS:
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Repairs/replacement of spares to self starter of machine engine 12 volt by way of decoupling of self starter from engine of the machine the job shall further include shifting to the works shop of contracting agency dismantling there of. Washing/cleaning of self starter with suitable cleaning agent. Checking the condition of all spares, replacement of damaged worn out spares viz self bendex/starter drive gear, shift fork of bendex, brush set, bush bearings. field coil, solenoid switch. the job shall further include after repairs/replacement of spares assembling of self starter the remounting there of. the self starter shall go for bench test before remounting on engine Checking the performance of work executed on full load after completion of work.
1
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Repairs/replacement of spares to the Alternator 24 volt Lucas made of Harvester Cummins engine by way of decoupling of Alternator from the engine. The job shall further include shifting of Alternator to the works shop of contracting agency dismantling there of. Washing/cleaning of self starter with suitable cleaning agent in & out side. Checking the condition of all spares, replacement of damaged worn out spares viz alternator brush set, rectifier plate, bearings & bushes, connector plate, mounting bolts. The job shall further include after repairs/replacement of spares after assembling of Alternator the bench test shall be carried out before remounting on engine. Checking the performance of work executed on full load after completion of work.
1
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Providing and fixing of heavy duty battery cable multi starnds 6 Guage (AWG) 150 Amp,160' long for -ve and +ve including battery terminals,thimbles etc.
1
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Providing and fitting of Digital Hour Metre of reputed make for the recording time.The job is inclusive of the cost of cabling required to connect the metre with the Alternator
1
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Providing and fitting of Ampere Metre of reputed make.
1
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Providing and fitting of Oil Pressure Metre reputed make for the recording time, including the cost of tubing,adapters etc.
1
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Providing and fitting of Hydraulic Oil Pressure Metre reputed make.
1
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Providing and fitting of Digital RPM Metre reputed make for the recording RPM.
1
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Providing and Fitting of Fog Lamps 80 watt /LED 20 watt.The job is inclusive of wire and switches required to operate the lights.
1
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Providing of High Pressure Bucket Grease Pump with 08 Kg Grease Bucket of reputed quality.
1
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SHUB Bardge (Air cooled Diesel Engine DEUTZ No: 04234255RY Model: 8717024)
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Providing & refilling of M oil 15 litres, the job included draining out of old oil from the Engine oil sump.castral/shell 20W40 M-Oil.
1
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Providing & fitting M. Oil filter as per the Sample provided of Fleet Guard/Donaldson or any other Equivalent Make.
1
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Providing & fitting Fuel Filter Feet Guard FF5052
1
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Providing and Filling of the Hydraulic Oil - 68 (for complete replacement and top up)
1
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ENGINE SIDE:
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Repairs to Air cooled Diesel Engine DEUTZ No: 04234255RY Model: 8717024 by way of dismantling of Hydraulic Pump coupling,propeller shaft and foundation.The job includes dislocating of engine oil sump,big end bering of all the four connecting rods,followed by washing of dismantled parts with diesel.The job includes servicing/repairs to the Cooling system of the Enigine.The job further includes providing and fitting of big end bearing ,gaskets,valves etc.The job the includes testing the system at full load.
1
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Repairs to the Propeller Motor by way of dislocating propeller motor from the Machine, disconnecting hydraulic hoses and drive system of the Propeller.The job further includes replacing of damaged hydraulic seals,bearings etc as per the sample provided.The Hydraulic motor is then to be mounted back to the original position and tested on full load.
1
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Servicing of Gear Box by way of draining of stale Gear Oil fro te Gearbox and washing the gear box with Kerosene oil and then refilling with fresh 05 Lts of Gear oil EP 90
1
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CHASIS SIDE:
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Fabrication of any part of of the machine in a desired Geometrical profile using MS Sheets,Channels,Angles,Tubar Sections,MS Pipes etc as per the site requirement.The job also includes applying of coat of painting followed by coat Anti-corroosive redoxide primer to make the job complete.Any tools and tackle,welding kit,gas cutters,labour and transportation are to be born out by contractor.
1
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Welding of any part of the machine the machine as per the requirement at the site.The firm is responsible for arranging of tools,tackles,welding set,welding rods and any other item required to complete the job is to be arranged by the bidder.
1
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LOADING-UNLOAD CRANE/HOSES:
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Repairs to the Grab arm of Self Unloading Crane (Shub Bardge) by way of dismounting the arm from the machine at the site and shifing the same to the workshop for repairs.The job includes welding the ruptured area with MS Plate of appropriate thicknees and length as per the requirement.The job further includes replacement damaged seals and rubber bushed,seamless Hoses etc.The job also includes repairs to the damaged teeth of Grab arm by way of welding/reinforcing the grab with the new MS teeth of the same profile and design of the original grab.After completion of the repairs,the Grab arm is to be mounted back on the machine for repairs and tested on full load conditions.
1
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Fabrication of Weed Grab for Self Unloading Crane.The job includes dismounting the Grab from the machine at the site and replacing it with a newly fabricated Weed Grab.The job further includes replacement damaged seals and rubber bushed,seamless Hoses etc.After fixing of the new Grab it is to be tested on full load conditions.
1
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Provindg and fixing of Hydraulic Seal Kits to Grab Harvester cylinders comprising of seals and rubber bushes etc.
1
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Providing of Hydraulic hose with the following specifications and as per the sample provided.
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ID=12.7mm,Working pressure 250 Bar,length=2.5mtrs
1
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ID=12.7,Working pressure 250 Bar,length=1.25 mtrs
1
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Providing and fitting of rubber Hose od 2.5" ID thread braided for intake of Hydraulic Oil from Main Hydraulic Pumping Unit including necessary clamps for fitment of hose pipes.
1
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HYDRAULIC PUMP:
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Repairs to the Main hydraulic pump of Self Propelled Unloading Crane (Shub Bardge) by way of dismantling the pump from the existing position and taking it to the workshop for the repairs.The job further includes cleaning inside and outside of the pump using kerosene and dhoti cloth.The job also includes replacement of damaged rotary kit comprising of piston barrel,psitons,piston retaining plate,pressure plate and other worn out connections.
1
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Repairs to the hydraulic pump motor for Propeller of Self Propelled Unloading Crane (Shub Bardge) by way of dismantling the pump from the existing position and taking it to the workshop for the repairs.The job further includes cleaning inside and outside of the pump using kerosene and dhoti cloth.The job also includes replacement of damaged rotary kit comprising of piston barrel,psitons,piston retaining plate,pressure plate and other worn out connections.
1
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Servicing of Hydraulic Control Valve assembly after dismentling of Control Valve Block assembly.The job includes washing and cleaning of dismentled parts with diesel and dhoti cloth.Assembling of Control Valve assembly after replacement of Hydraulic "O" Rings.
1
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ELECTRICAL SIDE REPAIRS:
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Repairs/replacement of spares to self starter of machine engine 12 volt by way of decoupling of self starter from engine of the machine the job shall further include shifting to the works shop of contracting agency dismantling there of. Washing/cleaning of self starter with suitable cleaning agent. Checking the condition of all spares, replacement of damaged worn out spares viz self bendex/starter drive gear, shift fork of bendex, brush set, bush bearings. field coil, solenoid switch. the job shall further include after repairs/replacement of spares assembling of self starter the remounting there of. the self starter shall go for bench test before remounting on engine Checking the performance of work executed on full load after completion of work.
1
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Repairs/replacement of spares to the Alternator 24 volt Lucas by way of decoupling of Alternator from the engine. The job shall further include shifting of Alternator to the works shop of contracting agency dismantling there of. Washing/cleaning of self starter with suitable cleaning agent in & out side. Checking the condition of all spares, replacement of damaged worn out spares viz alternator brush set, rectifier plate, bearings & bushes, connector plate, mounting bolts. The job shall further include after repairs/replacement of spares after assembling of Alternator the bench test shall be carried out before remounting on engine. Checking the performance of work executed on full load after completion of work.
1
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Providing and fixing of heavy duty battery cable multi starnds 6 Guage (AWG) 150 Amp,160' long for -ve and +ve including battery terminals,thimbles etc.
1
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Providing and fitting of Digital Hour Metre of reputed make for the recording time.The job is inclusive of the cost of cabling required to connect the metre with the Alternator.
1
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Providing and fitting of Ampere Metre of reputed make.
1
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Providing and fitting of Oil Pressure Metre reputed make for the recording time,including the cost of tubing,adapters etc.
1
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Providing and fitting of Hydraulic Oil Pressure Metre reputed make.
1
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Providing and fitting of Digital RPM Metre reputed make for the recording RPM.
1
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Replacement of batteries of 100 AH of Exide make ( as per the the existing specifications)
1
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