Himachal Pradesh Horticultural Produce Marketing And Processing Corporation Limited Tender
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Himachal Pradesh Horticultural Produce Marketing And Processing Corporation Limited - HPMC Tender
Civil And Construction
Eprocure
Opening Date21 May 2020
Closing Date27 Jun 2020
Tender Amount₹ 12,95,00,000
Costs
EMD
₹ 25,90,000Document Cost
₹ 5,900Tender Fee
₹ 5,900
Summary
Procurement Of Plant Design,supply,installation, And Commissioning Of Goods At Jarol Tikkar
Description
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Contact
Tender Id
2020_HPMC_37338_1Bid Award Id
ViewTender No
HPHDP PIU HPMC GOODS-JAROL TIKKAR-3Tender Authority
Himachal Pradesh Horticultural Produce Marketing And Processing Corporation Limited ViewPurchaser Address
-Website
http://https://hpmc.in/
GEM & Bid Advisory Services
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Documents
BOQ Items
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REFRIGERATION PLANT , CONTROLLED ATMOSHERIC (CA) PLANT & EQUIPMENT INCLUDING INSULATION ETC., as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2
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REFRIGERATION PLANT & EQUIPMENT - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3
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Refrigeration compressor of capacity 100 KW at minus 10 deg C SST and 35 deg C DST complete with accessories as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 D
3
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VFD Drive for one compressor only - as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 C& D
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Oil Separator (one per compressor) - as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 D • Collection
• Filtering
• Levelling
3
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Evaporative Condenser (capacity at 10 K, Tc 35 deg C) - 405 KW - as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E
1
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Condenser water pumps of capacity 355 GPM ( 81 cum / hr. ) at 6 m high ( 1 W+1 S)- as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E
2
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HP Ammonia receiver suitable for 300 kw refrigeration capacity as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E
including safety relief valves , gauge glass ,air release valves ,controls and water sprinkler etc.
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Heat exchangers/cooler units - Single sided blow through type, ceiling supported as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 B of following sizes/ capacities
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CapacityHeat exchangers/cooler for room storage capacity :78 MT room • Cooling capacity at -8/8K TV1 - 38 KW
• Minimal air volume (m3/hour) - 19,250 CMH
• Minimal width - 4,000 mm Maximum height = 750 mm
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Capacity Heat exchangers/cooler for room storage capacity :140 MT room • Cooling capacity at -8/8K TV1 - 56 KW
• Minimal air volume (m3/hour)- 33,500 CMH
• Minimal width- 5,600 mm Max. Height = 750 mm
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Constructive material to fix coolers to the ceiling . Fastening material (threaded ends) shall be of stainless steel -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 B
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Curtain left and right next to cooler as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 B and shall include: • Length under cooler 1,200 mm
• Strong material (f.e. PVC Bisonyl tarp)
• Constructed (weighted) that suction by airflow is prevented.
12
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Ammonia and Propylene Glycol valves, controls, fittings, nut bolt and gasket -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 A & I
1
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MS "C" pipes and fittings for refrigerant piping-as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 A & I
1
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GI "B" class pipes & fittings for water piping -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 A & I
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Propylene Glycol PHE Chiller of capacity 300 KW -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E , complete with controls & accumulator
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Propylene Glycol Storage Tank with two compartment of suitable storage/ operational capacity at 300 KW refrigeration load -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E • Compartment 1 Propylene Glycol at -4 deg C
• Compartment 2 Propylene Glycol at -8 deg C
• complete with valves & fittings
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Propylene Glycol Primary Pumps ( 1 W +1 S)- as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E &H
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Propylene Glycol Secondary Pumps ( 1 W +1 S)-as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E &H
2
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VFD Drive for Primary & Secondary Glycol Pump- as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 E
2
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Propylene Glycol Flow control valves for each chambers-as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3.2 A, E & I
12
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Refrigerating PLC control system -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item 2.3.1 , Complete with PLC and PC, LCD monitor & Windows 12 PRO including printer and internet connection ,Software licence
1
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Temperature Sensors PT1000 , at least 4 temperature sensors / CA chambers -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item 2.3.2 J
12
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Defrost water measuring system as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.3.2 J (h)
12
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Electrical Panel with Automatic power factor controller Panel ( APFC Panel with adequate capacitors to maintain p.f. ≥ 0.95 ;as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.5.7
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Ammonia leak detection system- as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.3.2 F
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Ammonia Safety system -as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.3.2 F (g)
2
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Ammonia, lubricant and propylene glycol- as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.3.2A(bb)
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CONTROLLED ATMOSPHERE (CA) PLANT & EQUIPMENT - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4
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Central Auto analysing & monitoring equipment O2 and CO2 paramers As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4.1 comprising:
• Complete with PLC and PC, LCD monitor & Windows 12 PRO including printer and internet connection
• Software licence
• Placed in the room for CA equipment
• Sampling tube per room with filter (6/8 mm)
• Sampling frequency per room at least once per 90 minutes
• Manual and automated calibration• The CA system is equipped with the opportunity to test rooms for gas tightness
• Possibility for instand extra measurement per sampling point
• Control of CO2 by fresh ait inlet (aeration) during filling and emptying CA room
• Adjustable action times (N2, O2 and CO2 per 0.1% deviation from set point)
• Scrubber specific settings (absorbing, regenerating times) Sampling 12 CA room, the corridor(s)
scrubber lung(s), purity of N2 machine
technical room and outdoor condition.
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CA registration system -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4.1 comprising Registration of settings, values (hourly)
• Output in print and digital registration
• Graphs
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Automated analysers as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4.1 comprising • O2 analyser (0-21 % range, 0.1 % reliable)
• CO2 analyser (0-5 % range, 0.1 % reliable)
• Both analysers equiped with display
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Calibration gases (bottles) 20 ltr including pressure regulator per bottle. 3% O2 / 0% CO2
1% O2/ 1% CO2
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Active Carbon Scrubber as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4.2 of capacity 400 kg CO2 absorption capacity at level of 3 % CO2 based on control of 1300-1400 MT "Royal Delicious Apples" at level of 1 %.
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Nitrogen machine (PSA) of capacity 25 Nm3 at 99 % purity complete with buffer tank 500 Liters and Temperature protection as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4.2
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Aeration ventilator with recoil valve capacity atleast 250 cum/ hour
• Fixation flanges will be used both sides passing insulation of CA room
12
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Air compressor for controlling pressure valves scrubber system and valves per CA room
• Including autodrain and condensing dryer
• Inclusing tubing 6/8 mm to all valves
• Maximal over pressure: 7.5 Bar
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Scrubber piping in PVC - dia 160 mm • Including gastight passing in CA room
• Entrance in CA room behind cooler
• Fixation flanges will be used both sides passing insulation of CA room
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Piping/tubing network for N2 distribution including electrical valve per CA room . Injection Valve 1/2" and piping minimal 20 mm
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Air Buffer (lungs) complete with piping flanges - Capacity 3 sqm
12
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Over- and under pressure valves (combined with buffer lung) - 125 mm
12
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Sampling tube/valve with connected milimeter water column pressure gauge to be used for hand analysing O2 and CO2
12
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Testing tube with cap- 50 mm
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Portable O2 and CO2 analyser
• Range 0-25 % O2
• Range 0-10% CO2
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Penetrometer for firmness test of Apples
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Refrotometer for testing SSC% of Apples
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Core temperature measurement thermometer for apples.
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Starch test equipment including Lugol (Potassium Iodide solution)
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INSULATION FOR CA CHAMBER , CORRIDOR ( ANTE ROOM ) & PLATFORM ABOVE CORRIDOR -A s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2
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Insulation PUF Sheets for floor insulation in CA Chamber + Corridor ( Ante Room ) as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 A comprising • Two layers each 50 mm thick ( Total 100 mm thick) • Thermal conductivity (λ) of the insulating material is at least 0.023 W/(m·K)
• Completed with 50 micron thick Aluminum sheet as vapour barrier and blown bitumen of 85/25 grade to be spread @ 1.5 kg/ m2 on each surface ( total 4 surfaces i.e. 6 kg/ m2 . Top layer of minimum 2.4 mm thick bituminized tar-felt.
1030
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Insulation PUF panels (As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 C&D for External walls , Internal wall (partition wall) and Ceiling
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120 mm thick PUR Panel for external wall , ceiling and plateform in Corridor ( Ante room )
2870
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100 mm thick PUR Panel for partition wall
735
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Panel fixing accessories as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 C (b&c) comprising comprising double edge profiles floor mounting oxidation free material (plastic , SS or panel cladding sheet 0.8 mm thick, Suitable ceiling mounting oxidation free material for carrying ceiling panels and silicon sealent etc. as required
3605
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Gastight coating and flees as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 B&E and in accordance with ISO 6949 regulations • All corner connections (floor-wall, wall-wall, wall-ceiling) within the cells
• All panel joints • Panel joints above evaporator
• Connections around passages, door and hatch
Parts to be treated are cleaned, degreased and primed. Two layers of coating and elastic fleece are used for corner seals and flat seals. The coating used will remain free of fungal development for a period of at least 10 years. Guarantee for period of 5 years for gastightness a maximum leakage size of 0.20 cm2 / 100 m3; testmethod described
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Wall protection a s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 G and in accordance with ISO 6949 regulations
applied less than 120 mm from wall. Posts of stainless steel U-100 at a foot plate 80/150/10 mm, height 500 mm, galvanised, column spacing approx. 1.500 m, with adhesive anchors fixed in the floor.
Beam in stainless steel profiling at least 180 (height)/10 mm
350
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CA doors of size 2500 mm (W) x 3500 mm (H) with lockable control window of size 600 mm (W) x 800 mm (H) complete in all respect as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 F
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Anti-collision bollards of steel to reject collision loads in the reveal area of the CA doors, consisting of an approx. 140 mm thick steel pipe, approx. 100 cm high, with foot plate doweled to the concrete floors. Material: hot-dip galvanised. ( 2 Piece / door)-a s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement in 2.2 F (o) and in accordance with ISO 6949 regulations
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ELECRICALS , PIPE SUPPORTS AND PIPE & EQUIPMENT INSULATION FOR REFRIGERATION & CA PLANT EQUIPMENT - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.0
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Cables , Cable tray , earthing pits etc. for complete referigeration equipment as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.5
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Pipe supports including for AHU , Condenser , Refrigeration and CA piping etc.as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.3.2A(aa). The job includes bridge type supports for piping wherever necessary including civil foundfation for supports
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Pipe line insulation with in-situ PUF including for Propylene Glycol Storage Tank & Aluminum cladding. All piping (as well glycol and NH3) carrying cold coolants, are insulated with PU scales 2 x 40 mm. Above 90 mm diameter 2 x 60 mm PU scales. At the position of brackets and suspension points, the insulation is sealed and vapour-tight. Valves, pumps and other fittings may remain uninsulated. - as per detailed given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2.3.2 A ( r&s) and 2.3.2 I (i)
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EQUIPMENT FOR STRENGTHENING OF EXISTING GRADING & PACKING LINE- A s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 3
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SINGLE HEAD DRY BIN FILLER as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 3.1
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Discontinous bin dumper with submersion to be connected with existing GREEFA make model MSE- CCS-CDZ 95 , 4 Lane Grading line MC Series a s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 3.2
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WOODEN BIG BINS FOR APPLES- A s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 4
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WOODEN BIG BINS FOR APPLES-
5093
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MATERIAL HANDLING EQUIPMENT -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 5
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BATTERY OPERATED FORK LIFT including spare battery set - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 5.1
2
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HAND OPERATED PALLET MOVER - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 5.2
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STACKABLE PLASTIC CRATES for cherry storage of size 600 mm (L) x 400 mm ( W) x 150 mm ( H) - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 5.3
2000
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MISCELLANEOUS EQUIPMENT EQUIPMENT -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6
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82.5 KVA DG Set -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6.1
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50 Kg platform type weighing scale -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6.2
5
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Air Curtains -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6.3
2
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CHERRY PROCESSING EQUIPMENT -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 7
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Mobile hydo-cooling unit of capacity 1000 kg/ hr. as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 7.1.1 & 7.1.2
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Schedule No.3 : Design Services as per ITB Clause 17.5 (c)
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Scope of Design for up–gradation, expansion and strengthening of existing post-harvest infrastructure project at JAROL TIKKAR, district SHIMLA (HP)” shall conform to the detailed technical specifications and performance parameters given therein ( Refer to Part-2- Employers' Requirement in Section-VI )
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Schedule No.4 : Installation Services as per ITB Clause 17.5(d)
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PRE- ENGINEERED BUILDING ( PEB) STEEL STRUCTURE -as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.1 ( Installation Services as per ITB Clause 17.5(d))
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Installation , testing , commissioning & handing over of Pre-Engineered Steel Structure Building (PEB) as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.1
1
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REFRIGERATION PLANT , CONTROLLED ATMOSHERIC (CA) PLANT & EQUIPMENT INCLUDING INSULATION ETC., as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no.2
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REFRIGERATION PLANT & EQUIPMENT - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3
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Installation , testing , commissioning & handing over of Refrigeration Plant & Equipment complete in all respect including electricals, pipe supports and pipe & equipment insulation as required andas per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.3
1
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CONTROLLED ATMOSPHERE (CA) PLANT & EQUIPMENT - As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4
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Installation , testing , commissioning & handing over of Controlled Atmosphere Plant & Equipment complete in all respect including electricals, pipe supports and pipe & equipment insulation as required andas per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.4
1
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INSULATION FOR CA CHAMBER , CORRIDOR ( ANTE ROOM ) & PLATFORM ABOVE CORRIDOR -A s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2
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Installation , testing , commissioning & handing over of Floor insulation in CA Chasmbers and Corridor ( Ante Room ) as required with PUF Insulated sheets
1030
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Installation , testing , commissioning & handing over PUF panels for External walls , Internal wall (partition wall) and Ceiling of CA Chamber & Corridor (Ante Room)
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120 mm thick PUR Panel for external wall , ceiling and plateform in Corridor ( Ante room )
2870
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100 mm thick PUR Panel for partition wall
735
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Gastight coating and flees as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 B&E and in accordance with ISO 6949 regulations • All corner connections (floor-wall, wall-wall, wall-ceiling) within the cells
• All panel joints • Panel joints above evaporator
• Connections around passages, door and hatch
Parts to be treated are cleaned, degreased and primed. Two layers of coating and elastic fleece are used for corner seals and flat seals. The coating used will remain free of fungal development for a period of at least 10 years. Guarantee for period of 5 years for gastightness a maximum leakage size of 0.20 cm2 / 100 m3; testmethod described
1
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Wall protection a s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 G and in accordance with ISO 6949 regulations
applied less than 120 mm from wall. Posts of stainless steel U-100 at a foot plate 80/150/10 mm, height 500 mm, galvanised, column spacing approx. 1.500 m, with adhesive anchors fixed in the floor.
Beam in stainless steel profiling at least 180 (height)/10 mm
350
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CA doors of size 2500 mm (W) x 3500 mm (H) with lockable control window of size 600 mm (W) x 800 mm (H) complete in all respect as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 2.2 F
12
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Anti-collision bollards of steel to reject collision loads in the reveal area of the CA doors, consisting of an approx. 140 mm thick steel pipe, approx. 100 cm high, with foot plate doweled to the concrete floors. Material: hot-dip galvanised. ( 2 Piece / door)-a s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement in 2.2 F (o) and in accordance with ISO 6949 regulations
24
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EQUIPMENT FOR STRENGTHENING OF EXISTING GRADING & PACKING LINE- A s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 3
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Installation , testing , commissioning & handing over of SINGLE HEAD DRY BIN FILLER as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 3.1
8
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Installation , testing , commissioning & handing over of Discontinous Wet bin dumper with submersion to be connected with existing GREEFA make model MSE- CCS-CDZ 95 , 4 Lane Grading line MC Series a s per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 3.2
1
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MISCELLANEOUS EQUIPMENT EQUIPMENT -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6
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Installation , testing , commissioning & handing over82.5 KVA DG Set -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6.1
1
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Air Curtains -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 6.3
2
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CHERRY PROCESSING EQUIPMENT -As per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 7
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Installation , testing , commissioning & handing over of Mobile hydo-cooling unit of capacity 1000 kg/ hr. as per technical specification given in Part-2- Employers' Requirement in Section-VI - Employers' Requirement item no. 7.1.1 & 7.1.2
1
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