Cement Corporation Of India Limited Tender
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Cement Corporation Of India Limited - CCI Tender
Civil And Construction
Civil Works Others
Eprocure
Opening Date29 Jul 2024
Closing Date19 Aug 2024
Tender AmountRefer Documents
Costs
EMD
₹ 84,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_CCI_202927_1Bid Award Id
ViewTender No
RCF/MECH/MAINT/2024-25Tender Authority
Cement Corporation Of India Limited ViewPurchaser Address
-Website
http://etenders.gov.in
GEM & Bid Advisory Services
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Documents
BOQ Items
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Fabrication of elbow as per drawing, approx.0.5 MT
2
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Fitting of lining plates, lifters, anchors etc. completein coole rtubes of hot zone as per drg (Tube to be provided by CCI), Old Lifters and liners to be removed from old tube
11
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Fitting of lifters, holding plates lifters etc.in cooler tubes of cold zone as per drg (Tube to be provided by CCI)
6
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complete Fitting of lining plates, anchors in cooler elbows
11
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Dismantling & Erection of one set of cooler tube, elbows and connecting pieces of hot zone area
11
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Dismantling & Erection of elbows and connecting pieces of hot zone area
11
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Dismantling & Erection of cooler tube for cold zone area along with dis charge chute
4
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Kiln Inlet Works
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Dismantling & erection of seal steel spring plates at kiln inlet.
500
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Fabrication, dismantling and erection of mother plate at kiln inlet seal.
20
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Dismantling & erection of conical segments, lip plates, sector plate,spouts etc. at kiln inlet and outlet (HRCS Item).
-
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Dismantling* and shifting (includes Cutting, welding, setting, & finishing works to start the plant, etc.) *Dismantling weight will be 60% of New Plates
4
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Erection, Fitment, welding and finishing works (including welding, cutting, fixing of angle frame or Beam frame, strengthening plate by angle)
5
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Dismantling, Fabrication, erection of Retainer Ring ranging from25 mm to 50 mm thickness and 100 to 150 wide at kiln (Kiln shell to be ground after cutting of old retainer ring)
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Dismantling
15
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Fabrication
15
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Erection
15
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Kiln Burner Pipe work
-
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Shifting & adjustment of burner pipe for kiln brick lining or other kiln related work and repositioning of burner pipe to start the plant
6
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Cleaning & Replacement of support roller oil completely (includes complete draining, removal/fixing of covers, and attachement and finishing works to start the plant smoothly
8
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Maintenance work of Membrane coupling of Raw mill,Coal mill, Cement mill and Kiln .
-
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Preparation of membrane coupling assembly of (Removal of old Membrane plates, Plate Cutting ,Drilling, Bolting)
4
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Dismantling & erection of membrane coupling assembly of Kiln, Raw Mill, Coal Mill & Cement Mill)
4
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Maintenance works of Drag Chain No. 1,2, additional drag chain, GCT drag chain
-
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Dismantling & Replacement of drag chain bottom supporting plate
10
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Dismantling, erection & replacement of head & tail drums of clinker drag chains
-
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Dismantling of head & tail drums complete in all respect
4
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Erection of head & tail drums complete in all respect
4
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Replacement of drag chain links and pins
500
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Maintenance related to belt conveyor coalmill/cementmill/packing plant/rawmill/Mines
-
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Replacement of belt conveyor from 500 MM to 1200 MM size.
300
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Maintenance related to Bucket Elevator ( Raw mill /Kiln Feed /GCT /Packing plant / Cement mill )
-
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Complete checking of bucket elevators & tightening of U-Bolts, chain links & buckets
6
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U Link replacement
100
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Chain link sets replacement
100
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Buckets Dismantling & Erection
50
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Dismantling& Erection of Lining Plates of Raw Mill, Cement Mill and Coal Mill
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Dismantling**
60
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Erection and retightening*
100
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Door Opening & Closing/Dummy Providing (if required)
50
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* retightening after operation of 8-12 hrs.
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** Dismantling Weight will be 60% of new plates
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Complete alignment of mill drive and kiln drive. Alignment of girth gear, counter shaft/membrane coupling, main gearbox and motor drives including profile check /root clearance/backlash setting.
1
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Dismantling & erection of transport pipe up to 6”dia in the plant including shifting of material from store to site
50
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Dismantling & erection of transport pipe of above 6” dia in the plant including shifting of material from store to site
50
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Replacement of any machineriesof weight below 100 kg like Gear boxes/fans/motors/pumps/tail drum/head drum/snub pulley/bend pulley items etc.any(size)withalignmentatany elevation during shutdown /break down.
-
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Dismantling and shifting
4
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Installation and alignment and finishing work
4
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Note:-All allied works like dismantling/fitting of couplings,gearbox internals, etcasand when requiredare included in above jobs.
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Replacement of any machineriesof weight above 100 kg like Gear boxes/fans/motors/pumps/tail drum/head drum/snub pulley/bend pulley items etc.any(size)with alignmentatany elevation during shutdown /break down.
-
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Dismantling and shifting
25
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Installation and alignment and finishing work
25
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Note:-All allied works like dismantling/fitting of couplings,gearbox internals, etcasand when required are included in above jobs.
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Dismantling & Erection of Immersion/Dip tube of cyclone in preheater.
-
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III & IV cyclone, segmented type (01 set = 01 no cyclone)
1
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I & II cyclone, fabricated type
1
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Welding and patch work at various elevations
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Upto 25 meters
400
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Above 25 meters
300
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i)Replacement of Trunion bearing Raw mill, Cement mill and coal mill. ( includes the complete lifting & shifting of mill & other allied machineries)
1
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ii) Cleaning of Trunion bearing Raw mill, Cement mill and coal mill.
6
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Maintenance of Air slide material conveying system in Raw Mill, Kiln Feed, Silo top, Cement Mill complete in all respect.
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Replacement of Air slide cloth
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Up to 500 mm wide
50
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Above 500 mm wide
50
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Kiln feed/cement mill/Raw mill weigh feeder Maintenance
-
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Replacement of weigh feeder endless belts of kiln feed,clinker, flyash, limestone, shale, packing plant including dismantling and assemly of side supports, idlers, skirts, hood etc
-
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650-800 mm wide
10
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1200 mm wide Kiln feed weighfeeder
2
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Cement Mill Weighfeeder (800mm vide x 12 m Length)
3
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Maintenance of Screw Conveyor in different sections of the plant
-
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Replacement of Screw conveyors along with journals, bearings, couplings along with alignment Size upto 300 mm
6
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Replacement of Screw conveyor salong with journals, bearings, couplings along with alignment Size above 300 mm (Max. 600mm)
8
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Replacement of journals with hanger bearing & U Clamp(for size upto 300mm)
25
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Replacement of journals with hanger bearing & U Clamp (for size above 300mm)
25
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Dust Collector bag works
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Cleaning /replacement of worn out dust collector bags (for size of 3mtr length)
500
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PJBH filter bag works
-
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Cleaning /replacement of worn out filter bags of PJBH (for size of 10mtr length)
350
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Replacement of Hammers in hammer crushers of mines and plant.
-
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Single hamme weight 72 kg (48 nos/set)
1
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Single hammer weight 16 kg (24 nos/set)
1
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Single hammer weight 9 kg (45/57 nos./set)
3
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Replacement of 200 tph Hammer crusher spares
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Replacement of supporting adjustable structure
3
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Replacement of impact block
6
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Replacement of Apron feeder link,Shaft, roller and pan chain element.
5
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Replacement of rail in hopper
4
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Replacement of liners
2
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Maintenance work of EOT Crane
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EOT crane rope replacement (New/ Old)
500
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EOT crane bucket pin replacement
8
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EOT crane bucket pin & bush assembly replacement
4
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EOT crane wheel replacement
8
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Structural & plate work like Angle, Channel, Beam, Ducts, Chutes, Bends and Transition pieces.
-
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fabriction and finishing work
20
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Dismantling and shifting work
20
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Erection welding and finishing work
20
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Maintenance Work of Pre Heater
-
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Pre heater cyclone door opening and closing work per door
50
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Patch work /repair in any cyclone (inside/outside) including anchor fixing
10
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Maintenance of Fluxo in Cement Mill
-
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Maintenance of Pilot Valve, Compressor Valve with NRV, pedal valve, ball valve, piston & Centre Nozzle, Seal & cone replacement
10
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Replacement/ repair maintenance of Annular Nozzle Ring
2
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