National Fertilizers Limited Tender

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National Fertilizers Limited - NFL Tender

Works

Eprocure

Panipat, Haryana

Opening Date9 Jul 2024

Closing Date30 Jul 2024

Tender Amount₹ 3,57,00,109

Notes

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Costs

EMD
₹ 1,00,000
Document Cost
Refer Documents
Tender Fee
Refer Documents

Description

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Tender Id
2024_NFL_200827_1
Bid Award Id
View
Tender No
NFP/MPC/47(03)/2024-25
Tender Authority
National Fertilizers Limited View
Purchaser Address
-
Website
http://https://www.nationalfertilizers.com/

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Documents

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Tender Notice-21.3 MBTendernotice_1.pdf

NIT

Tender Notice-11.3 MBNIT-MiscMech-2024-...NIT-MiscMech-2024-25.pdf

NIT

BOQ-1564.2 kBBOQ_219768.xls

Price bid (BOQ)

Document-251.6 kBTender_Detail_2024...Tender_Detail_2024_NFL_200827_1.html

Document-119.2 kBTechnocommercialch...Technocommercialchecklist-MiscMech-2024-25.pdf

Techno-commercial checklist

Report Missing Document

BOQ Items

DO_NOT_SHOW

Quantity-

Rate-

Amount -

View all details for FREE

1-Upto & Including Sch 40

Quantity5185

Rate-

Amount -

2-Above Sch 40 & upto Sch 80

Quantity550

Rate-

Amount -

3-Above Sch 80 & upto Sch 160

Quantity50

Rate-

Amount -

B-Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of SS pipe & pipe fittings to work site. Rates of fabrication should be per inch dia. The fabrication of Mitre bends of various sizes and type will be included in the job.transportation of SS pipe & pipe fittings to work site. Rates of fabrication should be per inch dia. The fabrication of Mitre bends of various sizes and type will be included in the job.

Quantity-

Rate-

Amount -

Rate per inch nominal dia of pipe per welding joint

Quantity-

Rate-

Amount -

1-Upto & Including Sch 40

Quantity910

Rate-

Amount -

2-Above Sch 40 & upto Sch 80

Quantity11

Rate-

Amount -

3-Root run by TIG welding only

Quantity90

Rate-

Amount -

C-Fabrication including cutting, edge preparation, welding (By IBR qualified Welder), providing reinforcement pads at branch connection, if required, transportation and assistance for X-Ray & Stress Relieving of Alloy Steel and Carbon Steel pipes (IBR) and pipe fittings to Work Site. Rates of fabrication should be per inch dia.

Quantity-

Rate-

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Rate per inch nominal dia of pipe per welding joint

Quantity-

Rate-

Amount -

1-Above Sch 40 & upto Sch 80

Quantity100

Rate-

Amount -

2-Above Sch-80 and upto Sch-160

Quantity6

Rate-

Amount -

D-Gas cutting of old pipes, flanges & other fittings &shifting to sites as per instruction of Engineer in charge:

Quantity-

Rate-

Amount -

Rate per inch nominal dia of Pipe

Quantity-

Rate-

Amount -

1-Upto & Including Sch 40

Quantity2210

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Amount -

2-Above Sch 40 & upto Sch 80

Quantity200

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Amount -

3-Above Sch 80 & upto Sch 160

Quantity3

Rate-

Amount -

E-Fabrication of Pipe/Tube by heating/cold bending.

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Amount -

Rate per inch nominal dia per Meter

Quantity-

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1-Upto & Including 6 mm thickness

Quantity10

Rate-

Amount -

F-Cutting of CS plate.

Quantity-

Rate-

Amount -

Rate per running inch

Quantity-

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1-Upto & including 6 mm thickness

Quantity21110

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2-Above 6 mm upto 12 mm thickness

Quantity35735

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3-Above 12 mm upo 20 mm thickness

Quantity2645

Rate-

Amount -

4-Above 20 mm thickness

Quantity400

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Amount -

G-Cutting of SS Plate.

Quantity-

Rate-

Amount -

Rate per running inch

Quantity-

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1-Upto & including 3 mm thickness

Quantity3160

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2-Above 3 mm upto 6 mm thickness

Quantity2050

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Amount -

3-Above 6 mm upto 10 mm thickness

Quantity1710

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Amount -

H-Cutting of SS pipes, flanges & other fittings &shifting to sites as per instruction of Engineer in charge

Quantity-

Rate-

Amount -

Rate per running inch

Quantity-

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Amount -

1-Upto & Including Sch 40

Quantity230

Rate-

Amount -

2-Above Sch 40 & upto Sch 80

Quantity20

Rate-

Amount -

3-Above Sch 80 & upto Sch 160

Quantity1

Rate-

Amount -

I-Erection of pipe including lifting, placing on sleeper/racks at all elevation, levelling, alignment, jointing of flanges including insertion of gaskets and bolting and supply of manpower for testing and flushing, if required. For steam jacketed piping, erection shall be measured for both core and jacket pipe.

Quantity-

Rate-

Amount -

Rate per inch nominal dia per Meter length of Pipe

Quantity-

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Amount -

1-Upto & including Sch 40

Quantity5565

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Amount -

2-Above Sch 40 & upto Sch 80

Quantity395

Rate-

Amount -

3-Above Sch-80 and upto Sch-160

Quantity20

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Amount -

J-Fabrication of eccentric reducer and other fabrication out of plate fabrication.

Quantity-

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Amount -

Rate per inch welding length

Quantity-

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Amount -

1-Upto 6 MM Thickness

Quantity11110

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Amount -

2-7 MM to 10 MM thickness

Quantity20550

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3-11 MM to 15 MM thickness

Quantity15750

Rate-

Amount -

4-16 MM to 25 MM thickness

Quantity660

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Amount -

K-Running welding with joint preparation etc. Running welding of longitudinal joints of the jacket of steam jacketed piping shall also come under the scope of this item.

Quantity-

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1-Upto 6 MM Thickness

Quantity16630

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Amount -

2-7 MM to 10 MM thickness

Quantity7600

Rate-

Amount -

3-11 MM to 15 MM thickness

Quantity780

Rate-

Amount -

4-16 MM to 25 MM thickness

Quantity430

Rate-

Amount -

L-Rate per MT

Quantity-

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1-Fabrication & Erection of Steel Structure like Staircase, Ladder Platform, Walkways, Railings ,Pipe Support etc.

Quantity25

Rate-

Amount -

2-Fabrication&Erection of Rectangular Vesels, Chutes, Hopper & Ducts etc.from CS Plate by Cutting, Grinding Welding etc from 5 mm to 25 mm thickness Plate.

Quantity1

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Amount -

M-Replacement of stair case grating and floor grating.

Quantity-

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Amount -

1-Replacement of damaged pre-fabricated Staircase/Floor Grating by fabrication.

Quantity115

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Amount -

2-Dismantling of various type of Structure, Vessels,Pumps, Gear boxes, pipes and Miscellaneous equipments by Gas cutting of bolts etc. Opening the bolts at various Elevation including opening of flanges, bolts, nuts welding alignment and allied jobs

Quantity40

Rate-

Amount -

3-Erection of various types of Structures,Vessels,Pumps, Gear boxes, pipes and miscellaneous Equipment at various elevation including boxing up of flanges bolts & nuts, welding, alignment and allied jobs.

Quantity25

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Amount -

N-Fabrication of clamp and fixing of feed plate(patch wor)/clamp as per requirement( Attending leakages as per the Scope of work)

Quantity-

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1-Clamp size 2’ to 4”

Quantity25

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Amount -

2-Clamp size 5” to 8”

Quantity15

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3-Clamp size 10” to 14”

Quantity5

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Amount -

4-Clamp size 15” to 20”

Quantity5

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Amount -

Annexure-II

Quantity-

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A-Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve, Relief and Safety Valve of all sizes.

Quantity-

Rate-

Amount -

Rate per Inch Nominal dia of Valve

Quantity-

Rate-

Amount -

1-Valve upto 300 psi rating

Quantity8

Rate-

Amount -

2-Valve from 600 to 900 psi #

Quantity3

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Amount -

3-Valve 1500 psi and above.

Quantity1

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Amount -

B-Opening & Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve of all sizes.

Quantity-

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Amount -

Rates when Valves are not to be Transported to Workshop (Mech)

Quantity-

Rate-

Amount -

Rate per Inch Nominal dia of valve

Quantity-

Rate-

Amount -

1-Valve upto 300 psi rating

Quantity390

Rate-

Amount -

2-Valvefrom 600 to 900 psi #

Quantity5

Rate-

Amount -

3-Valve 1500 psi and above.

Quantity1

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Amount -

C-Rates when Valves are to be Transported to Workshop (Mech)

Quantity-

Rate-

Amount -

Rate per Inch Nominal dia of valve

Quantity-

Rate-

Amount -

1-Valve upto 300 psi rating

Quantity1

Rate-

Amount -

2-Valve from 600 to 900 psi #

Quantity1

Rate-

Amount -

3-Valve 1500 psi and above.

Quantity1

Rate-

Amount -

D-Opening & Fixing of bonnet of valve in Raw water plant filter beds including replacement of spindle Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve of all sizes.

Quantity-

Rate-

Amount -

Rate per Inch Nominal dia of valve

Quantity-

Rate-

Amount -

1-Valve upto 300 psi rating

Quantity265

Rate-

Amount -

E-Opening & boxing of Safety Valves including transportation of Valves to Workshop and back to Site.

Quantity-

Rate-

Amount -

Rate per Inch Nominal dia of inlet flange of Safety Valve

Quantity-

Rate-

Amount -

1-Valve upto 300 psi rating

Quantity45

Rate-

Amount -

2-Valve from 600 to 900 psi #

Quantity2

Rate-

Amount -

F-Opening & boxing up of flanges and manhole covers:

Quantity-

Rate-

Amount -

1-Upto 300 psi rating

Quantity2525

Rate-

Amount -

2-From 600 to 900 psi #

Quantity45

Rate-

Amount -

3-1500 psi and Above

Quantity10

Rate-

Amount -

4-Opening, normalizing ( cleaning of flange seat , replacement of flanges if required, replacement of gasket and boxup of the fermanited flanges of various Sizes). Cutting of bolts if required.

Quantity-

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Amount -

a-Flanges of rating 150#

Quantity50

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Amount -

b-Flanges of rating 300#

Quantity50

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Amount -

c-Flanges of Rating 600#

Quantity50

Rate-

Amount -

Note:1-Any flange rating falls in between two flange rating, payment will be made on the basis of higher rating flange.

Quantity-

Rate-

Amount -

2-For Safety Valve, the size will be taken of inlet flange rating.

Quantity-

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Amount -

G-Opening & boxing up of bolts and nuts for flanges, Manhole covers and equipments. Rate should be quoted per bolt basis.

Quantity-

Rate-

Amount -

1-Bolt Size 1/2 inch & Below for rating upto 300 lbs.

Quantity25

Rate-

Amount -

2-Bolt Size upto 5/8 inch for rating upto 300 lbs.

Quantity70

Rate-

Amount -

3-Bolt Size upto 3/4 inch for rating upto 300 lbs.

Quantity12

Rate-

Amount -

4-Bolt Size upto 1 Inch for rating upto 300 lbs.

Quantity7

Rate-

Amount -

5-Bolt size upto 1&1/4 inch for rating upto 300 lbs.

Quantity1

Rate-

Amount -

6-Bolt size upto 1&1/2 inch for rating upto 300 lbs.

Quantity1

Rate-

Amount -

7-Bolt Size upto 2 Inch for rating upto 300 lbs.

Quantity1

Rate-

Amount -

Annexure-III

Quantity-

Rate-

Amount -

A-Replacement of Gate Valve, Globe Valve, Diaphragm Valve, Non-return valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve, Relief and Safety Valve of all sizes.

Quantity-

Rate-

Amount -

Rate per inch diameter

Quantity-

Rate-

Amount -

1-Upto 300 lbs rating valve

Quantity7

Rate-

Amount -

2-600 lbs to 900 lbs rating Valve

Quantity65

Rate-

Amount -

3-1500 lbs rating Valve & above

Quantity7

Rate-

Amount -

B-Replacment of welded valve by IBR welder

Quantity-

Rate-

Amount -

1-Upto 1500 lbs rating Valve

Quantity30

Rate-

Amount -

Annexure-IV

Quantity-

Rate-

Amount -

A-Opening, Removal & boxing up of Dish End of Heat Exchanger.

Quantity-

Rate-

Amount -

Reate per Inch dia of Dish End.

Quantity-

Rate-

Amount -

1-Upto 300 lbs rating

Quantity970

Rate-

Amount -

2-600 lbs to 900 lbs rating

Quantity1

Rate-

Amount -

3-1500 lbs rating & above

Quantity1

Rate-

Amount -

Note: 1-Diameter will correspondence to the outer diameter of dish end flange.

Quantity-

Rate-

Amount -

2-Any dish end rating falls in between two rating, the payment will be made on the basis of higher rating dish end.

Quantity-

Rate-

Amount -

B-Opening, Removal & boxing up of Shell of Heat Exchanger.

Quantity-

Rate-

Amount -

1-Removal of Shell of U tube bundle of Heat Exchanger

Quantity2

Rate-

Amount -

2-Boxing-up of Shell of U-tube bundle of Heat Exchanger

Quantity2

Rate-

Amount -

Note-1: For removal & boxing up of Shell, the weight of the Shell only shall be taken into account.

Quantity-

Rate-

Amount -

C-Replacement of Tube bundle of Heat Exchanger.

Quantity-

Rate-

Amount -

1-Removal of Old Exchanger from position up-to 5 MT weight

Quantity1

Rate-

Amount -

2-Re-fixing of New Exchanger in position upto 5 MT weight

Quantity1

Rate-

Amount -

3-Removal of Tube bundle of Heat Exchanger

Quantity2

Rate-

Amount -

4-Re-fixing of Tube bundle of Heat Exchanger

Quantity2

Rate-

Amount -

Note: 1-For removal of Exchanger from position the weight of complete Exchanger shall be taken into account.

Quantity-

Rate-

Amount -

2-For removal of Tube Bundle of Heat Exchanger the weight of Tube Bundle shall be taken into account.

Quantity-

Rate-

Amount -

Annexure - V

Quantity-

Rate-

Amount -

A-Handling of equipments, vessels and other miscellaneous Items.

Quantity-

Rate-

Amount -

1-Handling of Equipment, Vessel Equipment Parts and other Misc items within Plant/Work-shop.

Quantity1

Rate-

Amount -

2-Shifting of Equipment Vessel Equipment Parts and other Misc items from One Plant to other Plant and from Plant to Workshop and vice-versa.

Quantity25

Rate-

Amount -

Annexure - VI

Quantity-

Rate-

Amount -

A-Job in Dust Chamber:

Quantity-

Rate-

Amount -

1-Replacement of dust chamber Filter

Quantity105

Rate-

Amount -

2-Opening & Boxing-up of 2" Nozzle

Quantity26

Rate-

Amount -

Annexure - VII

Quantity-

Rate-

Amount -

A-Repair of CFD Bed:

Quantity-

Rate-

Amount -

1-Removal & re-fixing of SS Strip.

Quantity100

Rate-

Amount -

2-Removal & re-fixing of 12 MM Skirt bolts.

Quantity40

Rate-

Amount -

3-Cutting & Straightening of Skirt plate

Quantity1

Rate-

Amount -

4-Removal & re-fixing of Complete SS Wire Mesh

Quantity1

Rate-

Amount -

5-Removal of SS perforated plate straightening and re - fixing of plates.

Quantity1

Rate-

Amount -

6-Fixing of Rubber Skirt

Quantity3

Rate-

Amount -

Annexure - VIII

Quantity-

Rate-

Amount -

A-Opening/box-up and tube plugging/welding job of exchanger

Quantity-

Rate-

Amount -

1-Synthesis economizer EA 601 AB opening/box-up and tube plugging/welding job

Quantity1

Rate-

Amount -

2-EA 603 opening/box-up and tube plugging/welding job

Quantity1

Rate-

Amount -

Annexure-IX

Quantity-

Rate-

Amount -

A-Jobs pertaining to SGP/CPP.

Quantity-

Rate-

Amount -

Ash Handling system of SG Plant

Quantity-

Rate-

Amount -

1-Opening & Boxing up of B - B/B-C Adopter Sleeve Coupling from Size 150 mm to 300 mm dia.

Quantity50

Rate-

Amount -

2-Replacement of CI Fly Ash Pipe Line Size from 150 mm to 300mm (Max. length 5.5 MR)

Quantity6

Rate-

Amount -

3-Replacement of CI Elbow Short/long Radius, Size from 150 mm to 200mm dia 90/45 Degree.

Quantity5

Rate-

Amount -

4-Replacement of CI Lateral/Y Piece Size from 175 mm to 300mm dia 45 Degree.

Quantity1

Rate-

Amount -

5-Repair & Replacement of Ash Extraction Valve (Ash Intake Valve) Size 150 mm to 175mm dia

Quantity1

Rate-

Amount -

6-Replacement of Valve Body along with Disc of Ash Extraction Valve Size 150 mm dia

Quantity1

Rate-

Amount -

7-Repair & Replacement of Totally Enclosed Rotary Slide Gate (TERSG Valve, Size 200 mm dia in Fly Ash line which includes Removal of TERSG Vale boxing up of TERSG Valve & Repair of Old TERSG Valve

Quantity1

Rate-

Amount -

8-Repair & Replacement of Vacuum Breaker Ass'y Size 150 mm dia

Quantity1

Rate-

Amount -

9-Exhauster Hydroveyor Assembly Size 200 mm dia (Approx. wt. 400 Kg)

Quantity1

Rate-

Amount -

10-Replacement of CI Tube Combining (Tail piece) for Exhauster Hydroveyer Size 200 mm dia

Quantity1

Rate-

Amount -

11-Replacement of Air Separator Tank of SG Plant (Approx Wt. 3 Te)

Quantity1

Rate-

Amount -

12-Replacement of Segment of Air Separator Tank of SGP (Approx Wt 175 Kg)

Quantity1

Rate-

Amount -

13-Replacement of Hydraulic Ejector Assembly (Jet Pump Ass'y) of Bottom Ash System (Approx Wt. 275 Kg)

Quantity2

Rate-

Amount -

14-Replacement of Inlet Piece of Hydraulic Ejector of Bottom Ash System.

Quantity1

Rate-

Amount -

15-Replacement of Combining Tube of Hydraulic Ejector of Bottom Ash System.

Quantity2

Rate-

Amount -

16-Repair / Replacement of Butter fly Valve, Size 300 mm dia

Quantity1

Rate-

Amount -

17-Replacement of Bearing of Clinker Grinder of SG Plant

Quantity2

Rate-

Amount -

18-Repacking of Gland of Clinker Grinder of SG Plant

Quantity1

Rate-

Amount -

19-Replacement of Clinker Grinder Bearing. Replacement including related jobs i.e. Gland packing Gear/Sprocket removal and fitting etc. of CPP

Quantity1

Rate-

Amount -

20-Replacement of Seal of Bottom Ash Hopper Gate including dismentling/ refixing of gate housing, power cylinder, service water line connection etc.

Quantity1

Rate-

Amount -

21-Repair & Replacement of Hydraulic Cylinder of Clinker Grinder.

Quantity1

Rate-

Amount -

22-Replacement of bearing housing with Impeller of ID/FD Fan. Replacement includes removal of Impeller housing of ID/FD Fan casing, removal of impeller & fixing on overhauled/new bearing housing, putting in position , alignment & after completion of job, top

Quantity2

Rate-

Amount -

B-Repair/Replacement of Coal & Oil Burner of SG Plant.

Quantity-

Rate-

Amount -

1-Repair & Replacement of Coal Burner Assy.

Quantity12

Rate-

Amount -

2-Repair & Replacement of Gas Burner Assy.

Quantity1

Rate-

Amount -

3-Repair of Coal Nozzle Tips (includes Cutting/Removal of damaged Baffle Plates, repair of body, Hard Facing and checking of fitting of Seal Plates.

Quantity13

Rate-

Amount -

4-Repair & Replacement of End Air Nozzle Tips

Quantity1

Rate-

Amount -

C-Pulverised Fuel (P.F.) system of SG Plant .

Quantity-

Rate-

Amount -

1-Opening & Boxing up of PF Line Victaulic Coupling, Size 300 mm dia.

Quantity20

Rate-

Amount -

2-Opening & Boxing up of PF Line Orifice, Size 300 mm dia.

Quantity2

Rate-

Amount -

3-Rotation of PF Distributor Outlet Pipe, Size 300 mm dia.

Quantity1

Rate-

Amount -

4-Replacement of PF Distributor Outlet Pipe, Size 300 mm dia.

Quantity2

Rate-

Amount -

5-Replacement of Coal Bends, Size 300 mm dia upto 60 Degree.

Quantity3

Rate-

Amount -

6-Replacement of Coal Bends, Size 300 mm dia above 60 Degree upto 90 Degree.

Quantity3

Rate-

Amount -

7-Repair of small Distributor (includes removal of old worn out Riffle Elements, Build up Hard Facing and fitting of New Riffle Elements)

Quantity1

Rate-

Amount -

D-Jobs pertaining to Electro Static Precipitator of SGP

Quantity-

Rate-

Amount -

1-Dismantling & Removal of Collecting Electrode Plate.

Quantity4

Rate-

Amount -

2-Erection of Collecting Electrode Plate

Quantity9

Rate-

Amount -

3-Dismentling & Removal of Emmitting Electrode

Quantity1

Rate-

Amount -

4-Installation of Emitting Electrode

Quantity1

Rate-

Amount -

5-Replacement of Rapping Hammer (Outer Arm)

Quantity32

Rate-

Amount -

6-Repair & Replacement of Drive Shaft.

Quantity1

Rate-

Amount -

7-Repair & replacement of Guide Rod(Tie Rod)

Quantity1

Rate-

Amount -

8-Repair & replacement of Shock Bar

Quantity1

Rate-

Amount -

9-Replacement of Shock Pad.

Quantity20

Rate-

Amount -

E-Jobs pertaining to Coal Handling / Urea & Bagging Plant /Bentonite Sulphur Plant

Quantity-

Rate-

Amount -

1-Impact Idlers (Rollers) Bracket Dismantling & Installation with New Idlers (Rollers) after repair for 750 mm & 1000 mm wide Belt.

Quantity10

Rate-

Amount -

2-Replacement of Impact Idlers (Rollers) for 750 mm & 1000 mm wide Belt

Quantity3

Rate-

Amount -

3-Self Aligning Idlers (Rollers) Bracket Dismantling & Installation with new Idlers (Rollers) after Repair for 750 mm & 1000 mm wide Belt.

Quantity1

Rate-

Amount -

4-Replacement of Self Aligning Idlers (Rollers) for 600,750 mm & 1000 mm wide Belt.

Quantity3

Rate-

Amount -

5-Troughing Idlers (Rollers) Bracket Dismantling & Installation with New Idlers (Rollers) for 750 mm & 1000 mm wide Belt.

Quantity47

Rate-

Amount -

6-Replacement of Troughing Idlers (Rollers) of carrying side for 750 mm & 1000 mm wide Belt.

Quantity8

Rate-

Amount -

7-Return Idlers (Rollers) Bracket Dismantling & Installation with New Idlers (Rollers) after repair for 750 mm & 1000 mm wide Belt.

Quantity30

Rate-

Amount -

8-Replacement of Return Idlers (Rollers) for 600, 750 mm & 1000 mm wide Belt.

Quantity5

Rate-

Amount -

9-Clamp Fatener Joint for 750 mm width Conveyor Belt.

Quantity1

Rate-

Amount -

10-Replacement of Screen Cloth Panel of Vibrating Screen.

Quantity5

Rate-

Amount -

11-Replacement of conveyor belt/oil resistant conveyor belt 1000mm/800mm/ 750mm/600mm

Quantity450

Rate-

Amount -

12-Hot Vulcanizing Joint for 600/750/800/1000 mm wide Conveyer Belt/ oil resistant conveyor belt

Quantity4

Rate-

Amount -

13-Replacement of Decksheet for 1350x1250x3 mm

Quantity10

Rate-

Amount -

14-Replacement of Decksheet for 1350x1100x3 mm

Quantity10

Rate-

Amount -

F-Job pertaining to Air preheater

Quantity-

Rate-

Amount -

1-Replacement of Radial Seals (Hot End) for Air Preheater of SGP Boilers (Includes removal of old seals, repair of mounting surfaces, if any; re-fixing of New Seals, adjustment of clearances and trial run) - (There are 12 Sectors / APH)

Quantity1

Rate-

Amount -

2-Replacement of Radial Seals (Cold End) for Air Preheater of SGP Boilers (Includes removal of old seals, repair of mounting surfaces, if any; re-fixing of New Seals, adjustment of clearances and trial run) - (There are 12 Sectors / APH)

Quantity1

Rate-

Amount -

3-Replacement of Circumferential and Rotor Post Seals (Hot End) for Air Preheater of SGP Boilers (Includes removal of old seals, repair of mounting surfaces, if any; re-fixing of New Seals, adjustment of clearances and trial run)

Quantity1

Rate-

Amount -

4-Replacement of Circumferential Seals and Rotor Post (Cold End) for Air Preheater of SGP Boilers (Includes removal of old seals, repair of mounting surfaces, if any; re-fixing of New Seals, adjustment of clearances and trial run)

Quantity1

Rate-

Amount -

Annexure-X

Quantity-

Rate-

Amount -

A-Opening/Inspection & Re-fixing of Demister.

Quantity-

Rate-

Amount -

1-AFA-601 (Size 1500 x 150 mm)

Quantity1

Rate-

Amount -

2-AGC-601 (Size 1650 x 150 mm)

Quantity1

Rate-

Amount -

3-UDA-203 (Size 1788 x 100 mm)

Quantity1

Rate-

Amount -

4-UDA-402 (Size 800 x 100 mm)

Quantity1

Rate-

Amount -

B-Opening/Inspection & Replacement of Demister in New Ammonia Plant.

Quantity-

Rate-

Amount -

1-F 302 CO2 absorber demister replacement

Quantity1

Rate-

Amount -

2-F 551 Purge Gas Absorber demister replacement

Quantity1

Rate-

Amount -

Annexure - XI

Quantity-

Rate-

Amount -

A-Supply of Contract labour for unplanned/unforeseen Plant Break-down/Shut-down Jobs:

Quantity-

Rate-

Amount -

Labour Rates (Rate per working day of 8 Hours))

Quantity-

Rate-

Amount -

1-General Fitter/HES fitter(Highly Skilled Labour)

Quantity1320

Rate-

Amount -

2-Auto Electrician(Highly Skilled Labour)

Quantity310

Rate-

Amount -

3-Rigger(Skilled Labour Gr.B)

Quantity3145

Rate-

Amount -

4-Welder (IBR)

Quantity20

Rate-

Amount -

5-Welder(Non-IBR)(Skilled Labour Gr.B)

Quantity460

Rate-

Amount -

6-Turner/Machinist(Highly Skilled Labour)

Quantity600

Rate-

Amount -

7-Mazdoor/Helper(Unskilled )

Quantity10140

Rate-

Amount -

B-Labour Rates (Over Time Rate per Hours)

Quantity-

Rate-

Amount -

1-General Fitter/HES fitter(Highly Skilled Labour)

Quantity1685

Rate-

Amount -

2-Auto Electrician(Highly Skilled Labour)

Quantity145

Rate-

Amount -

3-Rigger(Skilled Labour Gr.B)

Quantity4230

Rate-

Amount -

4-Welder (IBR)

Quantity15

Rate-

Amount -

5-Welder(Non-IBR)(Skilled Labour Gr.B)

Quantity510

Rate-

Amount -

6-Turner/Machinist(Highly Skilled Labour)

Quantity160

Rate-

Amount -

7-Mazdoor/Helper(Unskilled )

Quantity15580

Rate-

Amount -

Annexure - XII

Quantity-

Rate-

Amount -

ITEM FOR UREA PLANT:

Quantity-

Rate-

Amount -

A-Opening & boxing up of swirl of UDA-201.

Quantity-

Rate-

Amount -

1-OD of perforated plate : 2050 MM, No. of Swirl: 1087

Quantity1

Rate-

Amount -

B-Opening and Box-up of Demister & Perforated plates of UDA-202

Quantity4

Rate-

Amount -

C-Opening and Box-up of UGA-403 strainer.

Quantity4

Rate-

Amount -

D-Opening and box-up of UGA-404 Strainer

Quantity2

Rate-

Amount -

E-Opening & box up of UGB-102 motor radiator.

Quantity4

Rate-

Amount -

F-Repair of Wagon Hauler:

Quantity-

Rate-

Amount -

1-Single Joint of Wire Rope

Quantity1

Rate-

Amount -

2-Double Joint of Wire Rope

Quantity1

Rate-

Amount -

3-Replacement of Bearing of Wagon Hauler Pulley

Quantity7

Rate-

Amount -

4-Replacement of Wagon Hauler Pulley

Quantity1

Rate-

Amount -

5-Replacement of wire rope of wagon hauler - 650mtr including shift of wire rope, lifting & normalizing counter weights of wagon hauler, installing of wire rope and connecting of wire rope with single or double joint as required. Shifting of wire rope from store to site and site to scrap yard

Quantity1

Rate-

Amount -

G-Repair of Bucket Elevator.

Quantity-

Rate-

Amount -

1-Replacement of Chain along with bucket

Quantity7

Rate-

Amount -

2-Replacement of Sprockets, Head Tail End

Quantity1

Rate-

Amount -

3-Replacement of Bearings of Sprockets

Quantity1

Rate-

Amount -

4-Replacement of Each Bucket.

Quantity2

Rate-

Amount -

H-Replacement of Troughing, Carrying Rollers Assembly complete by removing & re-fixing of brackets.

Quantity-

Rate-

Amount -

1-For 1000 mm wide belt

Quantity15

Rate-

Amount -

2-For 600 mm wide belt

Quantity16

Rate-

Amount -

3-For 400 mm wide belt

Quantity7

Rate-

Amount -

I-Replacement of Return Rollers .

Quantity-

Rate-

Amount -

1-For 1000 mm Belt

Quantity6

Rate-

Amount -

2-For 600 mm Belt

Quantity10

Rate-

Amount -

J-Replacement of gearbox of conveyor belt in Urea and Bagging Plant.

Quantity-

Rate-

Amount -

1-600 mm

Quantity1

Rate-

Amount -

2-1000 mm

Quantity1

Rate-

Amount -

Annexure - XIII

Quantity-

Rate-

Amount -

ITEMS FOR SMC & UREA PLANT

Quantity-

Rate-

Amount -

A-Replacement of Pulley Bearing

Quantity-

Rate-

Amount -

1-Bearing UCP-10

Quantity1

Rate-

Amount -

2-Bearing UCP-12

Quantity1

Rate-

Amount -

3-Bearing UCP-15

Quantity1

Rate-

Amount -

4-Bearing UCP-17

Quantity1

Rate-

Amount -

B-Replacement of Conveyor belt pulley with new bearing .

Quantity-

Rate-

Amount -

For Urea Plant & Bagging Plant

Quantity-

Rate-

Amount -

1-Pully dia 500x700 Length 1150 for 1000 mm conveyor belt

Quantity1

Rate-

Amount -

2-Pully dia 850 Length 1100 for 1000 mm conveyor belt

Quantity1

Rate-

Amount -

3-Pully dia 500 Length 850/900 for 800 mm conveyor belt

Quantity1

Rate-

Amount -

4-Pully dia 510 Length 750 for 600 mm conveyor belt

Quantity1

Rate-

Amount -

For SMC Plant

Quantity-

Rate-

Amount -

1-Pulley size 630/650 dia x 1100/1150

Quantity1

Rate-

Amount -

2-Pulley size 500 dia X 1150

Quantity1

Rate-

Amount -

3-Pulley size 500 dia X 900/850

Quantity1

Rate-

Amount -

4-Pulley size 400 dia x 1150

Quantity1

Rate-

Amount -

5-Pulley size 400 dia x 900/850

Quantity1

Rate-

Amount -

C-Replacement of Expansion Bellow:

Quantity-

Rate-

Amount -

1-Expansion Bellow size 1120x1780x 300 mm

Quantity1

Rate-

Amount -

2-Expansion Bellow size 1200x4445x 250 mm

Quantity1

Rate-

Amount -

3-Expansion Bellow size 1700x4364x 250 mm

Quantity1

Rate-

Amount -

4-Expansion Bellow size 1700x2240x 250 mm

Quantity1

Rate-

Amount -

5-Expansion Bellow size 4200x5760x 360 mm

Quantity1

Rate-

Amount -

Annexure - XIV

Quantity-

Rate-

Amount -

A-ITEMS FOR MECHANICAL WORKSHOP

Quantity-

Rate-

Amount -

1-Scrap removal, machine cleaning and lubrication of guide ways etc.of Boring M/c,Lathe M/c(six Nos.),Radial Drilling M/c,Horizotal Surface Grinder,shaper and Slotter (2Nos.),Cylinderical grinder,Lapping M/c, Milling M/c and hydraulic press(200Te)

Quantity9

Rate-

Amount -

2-Loading of jobs, Centering/Setting and unloading of Boring M/c,Lathe M/c(six Nos.),Radial Drilling M/c,Horizotal Surface Grinder,shaper and Slotter (2Nos.), Cylinderical grinder, Milling M/c and hydraulic press(200Te)

Quantity4

Rate-

Amount -

3-Assistance for polishing work for Workshop Machinery i.e. Lathe M/c(six Nos.),Radial Drilling M/c Shaper and Slotter (2Nos.), Milling M/c etc.

Quantity4

Rate-

Amount -

4-Assistance for repair of valves/overhauling and for fabrication shop

Quantity7

Rate-

Amount -

B-Job pertains to Heavy Earth Moving Section (Auto Section)

Quantity-

Rate-

Amount -

Rate for No. of Times jobs to be done in a year

Quantity-

Rate-

Amount -

1-Assistance in upkeep/maintenance of Auto Section of its various equipment I.e.127Te/75Te/Coles Crane,Hydra crane (3Te,5Te,8Te), Dozer (D-80 A12),Loader (Terex), 50HX Backhoe Loader,Tractor Trolley etc.as well as deployment of various Cranes/Tractor Trolle

Quantity4

Rate-

Amount -

C-Deployment of Operator for operating various equipments.

Quantity-

Rate-

Amount -

1-127 Te/75Te Crane

Quantity150

Rate-

Amount -

2-Coles Crane/50 HX Backhoe Loader

Quantity140

Rate-

Amount -

3-14 Te/8 Te/5Te/3Te Hydra

Quantity550

Rate-

Amount -

4-Tractor

Quantity60

Rate-

Amount -

D-Deployment of Operator for operating various equipments. (Over time rate/ hour)

Quantity-

Rate-

Amount -

1-127 Te/75Te Crane (Over time)

Quantity90

Rate-

Amount -

2-Coles Crane/50 HX Backhoe Loader (Over time)

Quantity80

Rate-

Amount -

3-14Te/8 Te/5Te/3Te Hydra (Over time)

Quantity300

Rate-

Amount -

4-Tractor

Quantity50

Rate-

Amount -

JOB PERTAINING TO EARTH MOVING

Quantity-

Rate-

Amount -

E-Servicing of Crane and other Heavy Earth moving equipments. Job includes repalcement of all filters of air, L.O, diesel and hydraulic oil system including replacement of Lubricating/ hydraulic Oil. Greaing of all greasing points adjustment/ replacement

Quantity-

Rate-

Amount -

1-Servicing of dozer D80- A 12

Quantity1

Rate-

Amount -

2-Servicing of P&H 75 Te crane

Quantity1

Rate-

Amount -

3-Servicing of coles crane 12T

Quantity1

Rate-

Amount -

4-Service of escorts hydra cranes 8 Te cap,

Quantity1

Rate-

Amount -

5-Service of escorts hydra cranes 5Te cap,

Quantity1

Rate-

Amount -

6-Service of escorts hydra cranes 3 Te cap,

Quantity1

Rate-

Amount -

7-Cleaning of radiator of dozer, Job includes removal of radiator and its fan, cleaning of fins from outside and assembly of the same. If required centre arm is also to be removed to take out the radiator.

Quantity1

Rate-

Amount -

8-Cleaning of air filter of dozers, Job includes removal of filter elements and cleaning of the same with air and boxing up back.

Quantity4

Rate-

Amount -

9-Reduction/extension of boom of 127 Te mobile crane of length as per the plant-in-charge instruction. Job includes shifting of extension piece to site. Removal of hook, pins stay wires etc after lowering the boom and fixing/ removal of the extension piece and fixing the same. Fixing of extension piece and removal of the same after completion of the work shall be considered one time only and considered for full lengh of boom.

Quantity1

Rate-

Amount -

10-Reduction/extension of boom of 75Te mobile crane of length as per the plant-in-charge instruction. Job includes shifting of extension piece to site. Removal of hook, pins stay wires etc after lowering the boom and fixing/ removal of the extension piece and fixing the same. Fixing of extension piece and removal of the same after completion of the work shall be considered one time only and considered for full lengh of boom.

Quantity1

Rate-

Amount -

Annexure - XV

Quantity-

Rate-

Amount -

LOAD TESTING OF CRANES & LIFTING TACKLES:

Quantity-

Rate-

Amount -

A-Annual load testing of cranes & lifting tackles includes the lubrication of all the points, checking the brake blocks/brake liners etc. for proper operation with respect to load testing. In case of any abnormality faced in operation during load testing of Cranes/Hydra/EOT shall be rectified by NFL. Trolley mounted/chain blocks shall be attended by contractor. Spares, if required, will be provided by NFL free of cost.

Quantity-

Rate-

Amount -

Cranes/Hydra/EOT Cranes

Quantity-

Rate-

Amount -

1-TATA P&H Crane Cap. 127 Te, Located at Mech Workshop

Quantity1

Rate-

Amount -

2-TATA P&H Crane Cap. 75 Te, Located at Mech Workshop

Quantity1

Rate-

Amount -

3-Coles Crane Cap. 12.5 Te, Located at Mech Workshop

Quantity1

Rate-

Amount -

4-Hydra 8Te Located at Mech Work-shop

Quantity1

Rate-

Amount -

5-Hydra 5 Te Located at Mech. Work-shop

Quantity1

Rate-

Amount -

6-Hydra 3 Te Located at Mech. Work-shop

Quantity1

Rate-

Amount -

7-M/s Garlic Udyog O/H Crane, capacity 20 Te in Urea Compressor House.

Quantity1

Rate-

Amount -

8-M/s Mukand Engg. O/H Crane Cap. 20/5 Te in Ammonia Comprssor House

Quantity1

Rate-

Amount -

9-M/s Garlic Udyog O/H Crane, capacity 10 Te in Workshop.

Quantity1

Rate-

Amount -

10-M/s Garlic Udyog O/H Crane, capacity 5 Te in O&U Compressor House.

Quantity1

Rate-

Amount -

11-M/s Khandewal Udyog EOT Crane Cap. 5 Te of Urea Pump House and Bagging Plant Empty Bag Store

Quantity1

Rate-

Amount -

12-M/s Garlic Udyog O/H Crane, capacity 0.5 Te in RWP Chemical Dozing House

Quantity1

Rate-

Amount -

13-M/s khandewal Udyog O/H Crane, capacity 43/10 Te in TG House CPP.

Quantity1

Rate-

Amount -

14-Single Girder EOT Crane (BUC Make), capacity 5 Te, Located at Slurry Pump House and Ash Water Pump House.

Quantity1

Rate-

Amount -

15-Wire Rope Hoist (TAK Elect. Make), capacity 7.5 MT at Prilling Tower Top.

Quantity1

Rate-

Amount -

16-Wire Rope Hoist (Tirfor Make), capacity 1.6 MT at Urea Syn. Reactor Top.

Quantity1

Rate-

Amount -

17-Wire Rope Hoist, capacity 2 MT at Hydro Vector Tower of SG Plant.

Quantity1

Rate-

Amount -

18-Wire Rope Hoist, capacity 2 MT at Hydro Vector Tower of CPP Plant.

Quantity1

Rate-

Amount -

19-Chain Hoist, capacity 2 MT at Bowl Mills Bay & Fireman's Floor in SGP and Coal Feeder in CPP.

Quantity1

Rate-

Amount -

20-M/S garlic udyog O/H EOT crane capacity 25/5 Te in old ammonia compressor house

Quantity1

Rate-

Amount -

21-M/S armsel engg. O/H EOT crane capacity 25/5 Te in new ammonia compressor house

Quantity1

Rate-

Amount -

22-M/S HERCULEOS. O/H EOT crane capacity 1Te in Bentonite Sulphur plant

Quantity1

Rate-

Amount -

23-Pick & Carry Crane( 14 Te Hydra)

Quantity1

Rate-

Amount -

B-Chain Pulley Blocks.

Quantity-

Rate-

Amount -

Rates for Testing only.

Quantity-

Rate-

Amount -

1-Chain Pulley Block, capacity 0.5 Te

Quantity1

Rate-

Amount -

2-Chain Pulley Block Capacity 1.0 Te

Quantity2

Rate-

Amount -

3-Chain Pulley Block, capacity 1.5 Te

Quantity1

Rate-

Amount -

4-Chain Pulley Block Capacity 2.0 Te

Quantity3

Rate-

Amount -

5-Chain Pulley Block Capacity 3.0 Te

Quantity2

Rate-

Amount -

6-Chain Pulley Block Capacity 4.0/5.0 Te

Quantity2

Rate-

Amount -

7-Chain Pulley Block Capacity10.0 Te

Quantity1

Rate-

Amount -

C-Rates for Repair/Overhauling & Testing

Quantity-

Rate-

Amount -

1-Chain Pulley Block Capacity 0.5 Te

Quantity1

Rate-

Amount -

2-Chain Pulley Block Capacity 1.0 Te

Quantity4

Rate-

Amount -

3-Chain Pulley Block Capacity 2.0 Te

Quantity4

Rate-

Amount -

4-Chain Pulley Block Capacity 3.0 Te

Quantity6

Rate-

Amount -

5-Chain Pulley Block Capacity 4.0/5.0 Te

Quantity4

Rate-

Amount -

6-Chain Pulley Block, capacity 7.5 Te

Quantity1

Rate-

Amount -

7-Chain Pulley Block, capacity 10.0 Te

Quantity1

Rate-

Amount -

Annexure - XVI

Quantity-

Rate-

Amount -

Electrical Dept.

Quantity-

Rate-

Amount -

A-Shifting of ID Fan Motors.

Quantity-

Rate-

Amount -

1-Shifting of ID Fan Motors

Quantity5

Rate-

Amount -

A-II-Replacement and shifting of UJD-301 A & B Screw conveyor geared motors

Quantity1

Rate-

Amount -

B-Opening/fixing of Electrical Motors and placing in the Plant for repair. Repair will be in the scope of NFL.

Quantity-

Rate-

Amount -

Rates when Motors are not to be shifted to Elect. Workshop

Quantity-

Rate-

Amount -

1-From 11 K.W. to 90 KW

Quantity2

Rate-

Amount -

2-From 90 K.W. to 315 KW

Quantity1

Rate-

Amount -

3-Above 315 KW Motor

Quantity1

Rate-

Amount -

C-Rates when Motors are to be shifted to Elect. Workshop

Quantity-

Rate-

Amount -

1-From 11 K.W. to 90 KW

Quantity1

Rate-

Amount -

2-From 90 K.W. to 315 KW

Quantity1

Rate-

Amount -

3-Above 315 KW Motor

Quantity1

Rate-

Amount -

4-UGB-302, 600 KW at Prilling Tower Top at 65 Meter Height (Approximate Weight 6 MT)

Quantity1

Rate-

Amount -

5-UGA-302 A & B, 125 KW at Prilling Tower Dust Chamber at 50 Meter Height (Approximate Weight 1.5 MT)

Quantity1

Rate-

Amount -

Annexure - XVII

Quantity-

Rate-

Amount -

Valves pertaining in Instrument Dept.

Quantity-

Rate-

Amount -

A-Upto & including 3" dia

Quantity-

Rate-

Amount -

1-Opening upto 600 lbs Rating.

Quantity33

Rate-

Amount -

2-Re-fixing upto 600 lbs Rating.

Quantity34

Rate-

Amount -

3-Opening above 600 lbs Rating.

Quantity1

Rate-

Amount -

4-Re-fixing above 600 lbs Rating.

Quantity1

Rate-

Amount -

B-Above 3" dia and upto & including 6" dia:

Quantity-

Rate-

Amount -

1-Opening upto 600 lbs Rating.

Quantity50

Rate-

Amount -

2-Re-fixing upto 600 lbs Rating.

Quantity50

Rate-

Amount -

3-Opening above 600 lbs Rating.

Quantity1

Rate-

Amount -

4-Re-fixing above 600 lbs Rating.

Quantity1

Rate-

Amount -

C-Above 6" dia and upto & including 12" dia:

Quantity-

Rate-

Amount -

1-Opening upto 600 lbs Rating.

Quantity6

Rate-

Amount -

2-Re-fixing upto 600 lbs Rating.

Quantity6

Rate-

Amount -

Annexure - XVIII

Quantity-

Rate-

Amount -

A-Replacement of Economiser Tube of Boiler: (Involves Cutting to reach weak tube, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance in X-Ray and Hydro test. Also includes erection of scaffolding & working platform, wherever required. Welding shall be carried out by an IBR qualified Welder). It includes 2 welding joints per tube upto the length of 6.4 Meter.

Quantity-

Rate-

Amount -

1-Economiser Tube Welding Joint (Upto Tube OD 63.5 mm)

Quantity1

Rate-

Amount -

2-Economiser Tube Length Erection (Upto Tube OD 63.5 mm)

Quantity1

Rate-

Amount -

B-Replacement of Water Wall Tube of Boiler: (Involves cutting, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance in X-Ray, Hydro test and welding of sealing fin. Also includes erection of local additional scaffolding & working platform, wherever required. welding shall be carried out by an IBR qualified Welder).

Quantity-

Rate-

Amount -

1-Water Wall Tube Welding Joint (Upto Tube OD 76.2 mm)

Quantity11

Rate-

Amount -

2-Water Wall Tube Length Erection (Upto Tube OD 76.2 mm)

Quantity1

Rate-

Amount -

C-Replacement of Super Heater Tube of Boiler: (Involves cutting, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance in X-Ray and Hydro test. Also includes erection of local additional scaffolding & working platform, wherever required. Welding shall be carried out by an IBR qualified Welder).

Quantity-

Rate-

Amount -

1-Super Heater Tube Welding Joint (Upto Tube OD 63.5 mm)

Quantity4

Rate-

Amount -

2-Super Heater Tube Length Erection (Upto Tube OD 63.5 mm)

Quantity4

Rate-

Amount -

D-Repair job in Steam Drum and Mud Drum of BHEL & MES Boiler

Quantity-

Rate-

Amount -

1-Plug Welding in Steam Drum and Mud Drum of BHEL & MES Boiler

Quantity1

Rate-

Amount -

2-Seal Welding in Steam Drum of BHEL & MES Boiler

Quantity1

Rate-

Amount -

3-Seal Welding in Mud Drum of BHEL & MES Boiler

Quantity1

Rate-

Amount -

Note: One set mentioned under item code 18.01D.01 mean 1 No. each in Steam & Mud Drum

Quantity-

Rate-

Amount -

E-Erection & dismantling of scaffolding for various jobs at various heights inside/outside Boiler, Furnace, Steam Start-up Heater or any other Vessels as under:

Quantity-

Rate-

Amount -

1-Upto & including 10 meter height

Quantity375

Rate-

Amount -

2-Above 10 Meter upto & below 25 meter height

Quantity2

Rate-

Amount -

3-Above 25 Meter Height

Quantity1

Rate-

Amount -

Note:

Quantity-

Rate-

Amount -

1-Scaffolding material(Steel Pipe & other fittings) supplied by NFL

Quantity-

Rate-

Amount -

2-Area of platform with Steel Planks & Steel Challies shall be arranged by contractor.

Quantity-

Rate-

Amount -

3-A safe Approach by ladder & Intermediate stay will be made for reaching the work place.

Quantity-

Rate-

Amount -

4-Area of Platform will be considered for measurement purpose.

Quantity-

Rate-

Amount -

Annexure - XIX

Quantity-

Rate-

Amount -

A-Additional items to be excuted in different Section/Plant.

Quantity-

Rate-

Amount -

1-Heating of Pipe Lines of Urea and Bentonite Sulphur plant

Quantity2

Rate-

Amount -

2-Heating of Mechanical Components like Bearings, Couplings, Hubs etc. during Mounting/ Dismounting at the time of assembly of Equipments (All consumables like Oxygen, DA Gas etc. required for this job will be in the scope of Party)

Quantity36

Rate-

Amount -

Annexure - XX

Quantity-

Rate-

Amount -

A-REPAIR/OVERHAULING OF BOWL MILLS AND MAINT. OF ASH DISPOSAL LINE EXHAUSTER & GEAR BOX AND ITS COMPONENTS

Quantity-

Rate-

Amount -

JOB PERTAINS TO RC FEEDER:

Quantity-

Rate-

Amount -

1-Replacement(Including Fabrication & Hard facing) of Square Coal Feed Chute between Coal Bunker Hopper and Coal Feed Gate.

Quantity1

Rate-

Amount -

2-Reapir & Replacement of Coal Feed Gate (Including Hard Facing)

Quantity1

Rate-

Amount -

3-Replacement(Including Fabrication & Hard facing) of Square Inverted Pyramid Coal Inlet Chute between Coal Feed Gate & RC Feeder.

Quantity1

Rate-

Amount -

4-Replacement of Feed Roll Blades of RC Feeder (1 Set = 6 Nos.)

Quantity1

Rate-

Amount -

5-Replacement of Feed Roll Spider Assembly of RC Feeder

Quantity1

Rate-

Amount -

6-Overhauling including Repair & Replacement of RC Feeder

Quantity2

Rate-

Amount -

7-Repair & Replacement of Hing Gate Mechanism Assembly of RC Feeder

Quantity1

Rate-

Amount -

8-Repair & Replacement of Hing Gate & Blade Assembly of RC Feeder

Quantity1

Rate-

Amount -

9-Replacement(Including Fabrication & Hard facing) of Coal Discharge Chute between RC Feeder and Coal Feed Pipe of Bowll Mill.

Quantity1

Rate-

Amount -

JOB PERTAINS TO BOWL MILL:

Quantity-

Rate-

Amount -

10-Repair of Converter Head by patch welding and Box up.

Quantity1

Rate-

Amount -

11-Replacement of new Converter Head

Quantity1

Rate-

Amount -

12-Adjustment of clearance (Gap) between Roller Journal Assembly & Bull Ring and pressure Ring Assembly.

Quantity20

Rate-

Amount -

13-Replacement of Roller Journal Assembly

Quantity25

Rate-

Amount -

14-Repair & Replacement of Inner Cone

Quantity1

Rate-

Amount -

15-Overhauling including Repair & Replacement of Wear Components of Bowll Mill excluding Gear box.

Quantity3

Rate-

Amount -

16-Replacement of Worm Shaft Ass'y including blue matching of Worm Shaft & Gear Wheel and alignment.

Quantity1

Rate-

Amount -

17-Overhauling of Worm Shaft Assembly

Quantity1

Rate-

Amount -

18-Overhauling including Repair & Replacement of complete Bowl Mill.

Quantity3

Rate-

Amount -

19-Preventive Maint. of Oil Pump Assembly including lower Bearing Housing.

Quantity1

Rate-

Amount -

20-Replacement of scraper Assembly of Bowl Mill.

Quantity12

Rate-

Amount -

21-Opening & Boxing up of one segment of Skirt Assembly (for inspection of vertical Shaft & its Upper Guide Bearing)

Quantity3

Rate-

Amount -

22-Replacement of Skirt Ass'y(1 No. = 4 segments)

Quantity1

Rate-

Amount -

23-Opening & Boxing up of Bibby / Gear Coupling between Bowl Mill and Exhauster or Motor for Inspection.

Quantity3

Rate-

Amount -

24-Alignment of Bibby / Gear Coupling between Bowl Mill and Exhauster or Motor.

Quantity1

Rate-

Amount -

25-Replacement of coupling including alignment of coupling between Bowl Mill and Exhauster or Motor.

Quantity1

Rate-

Amount -

26-Overhauling of Hot Air Gate

Quantity1

Rate-

Amount -

27-Replacement of Mill Body Liner for Bowl Mill (Includes removal of old liner by opening of bolt/cutting, surface preparation by welding/grinding, if required and fixing of New Liner)

Quantity70

Rate-

Amount -

28-Replacement of Extension Strip in Bowl Mill which includes removal of old strip and welding/positioning of new strip (1 set includes 6 Nos.)

Quantity4

Rate-

Amount -

JOB PERTAINS TO EXHAUSTER:

Quantity-

Rate-

Amount -

29-Opening & Boxing up of Manhole Cover for Inspection of Exhauster.

Quantity1

Rate-

Amount -

30-Opening & Boxing up of Manhole Cover and assistance in balancing.

Quantity32

Rate-

Amount -

31-Replacement of periphery Liners # II (below door) of Exhauster (including opening & boxing up of Manhole Cover)

Quantity2

Rate-

Amount -

32-Replacement of periphery Liner (door) of Exhauster (including opening & boxing up of Manhole Cover)

Quantity4

Rate-

Amount -

33-Replacement of periphery Liners # III (above door) of Exhauster (including opening & boxing up of Manhole Cover)

Quantity2

Rate-

Amount -

34-Replacement of periphery Liners # IV (Top) of Exhauster (1 set = 4 Nos.)

Quantity1

Rate-

Amount -

35-Replacement of Fan Blades and balancing of Exhauster (1 set = 6 Nos.)

Quantity2

Rate-

Amount -

36-Replacement of Whizer Blades and balancing of Exhauster (1 set = 6 Nos.)

Quantity1

Rate-

Amount -

37-Replacement of Whizer Disc and balancing.

Quantity1

Rate-

Amount -

38-Replacement of Fan Intake pipe of Exhauster.

Quantity1

Rate-

Amount -

39-Fabrication & Erection of Fan intake pipe (Rate should be on per meter basis)

Quantity2

Rate-

Amount -

40-Replacement of Exhauster suction Elbow alone.

Quantity1

Rate-

Amount -

41-Replacement of Discharge Neck of Exhauster alone.

Quantity1

Rate-

Amount -

42-Replacement of Stub End Victaulic Coupling of Discharge Neck of Exhauster alone.

Quantity1

Rate-

Amount -

43-Replacement of complete ED Valve Assembly including Disc, Shaft, Bushing and Power Cylinder alone.

Quantity1

Rate-

Amount -

44-Overhauling of ED Valve Ass'y including repair & replacement of Body, Disc, Shafts & Bushing etc. alone.

Quantity1

Rate-

Amount -

45-Overhauling & Replacement of Bearing Housing Assembly of Exhauster alone.

Quantity2

Rate-

Amount -

46-Overhauling including Repair & Replacement of Exhauster Ass'y including Bearing Housing, Exhauster Casing & ED Valve Assembly.

Quantity2

Rate-

Amount -

47-Overhauling including Repair & Replacement of Exhauster Ass'y.incuding bearing housing but excluding Exhauster Casing and ED Valve Assembly.

Quantity1

Rate-

Amount -

48-Overhauling including Repair & Replacement of Exhauster Ass'y. excluding replacement of Bearing Housing Assembly, ED Valve Assembly and Exhauster Casing.

Quantity15

Rate-

Amount -

49-Replacement of complete Riffle Element of big Riffle Distributor for Pulverised Fuel.

Quantity1

Rate-

Amount -

50-Replacement of big Riffle Distributor Assembly for Pulverised Fuel.

Quantity1

Rate-

Amount -

51-Replacement of complete Riffle Element of small Riffle Distributor for Pulverised Fuel.

Quantity1

Rate-

Amount -

52-Replacement of small Riffle Distributor Assembly for Pulverised Fuel.

Quantity1

Rate-

Amount -

53-Replacement of Motor of Bowl Mill

Quantity1

Rate-

Amount -

54-Replacement of Extension Ring & Strip

Quantity1

Rate-

Amount -

55-Replacement of intermediate/ deflector/ deflector body-Liner

Quantity1

Rate-

Amount -

56-Replacement of spring Assy.

Quantity1

Rate-

Amount -

57-Replacement of Jack bolt

Quantity1

Rate-

Amount -

58-Replacement of Ash water Pump in SGP including alignment

Quantity1

Rate-

Amount -

59-Replacement of Bearing of Ash Water Pump in SGP which includes matching of Bearing surface with shaft.

Quantity1

Rate-

Amount -

60-Replacement of flange segment for exhauster(removed by cutting alinging&refixing in position by welding on both sides.

Quantity1

Rate-

Amount -

Annexure - XXI

Quantity-

Rate-

Amount -

A-MAINTENANCE OF ASH DISPOSAL LINE TO ASH POND

Quantity-

Rate-

Amount -

1-Replacement(Including Repair) of 12" dia Motor Operated Knife Edge Gate Valve (KEGV).

Quantity1

Rate-

Amount -

2-Replacement of Knife Edge Gate of 12 inch dia Motor Operated Knife Edge Gate Valve.

Quantity1

Rate-

Amount -

3-Opening & Boxing up of 12" dia spool piece in the suction line of Ash Slurry Pump.

Quantity1

Rate-

Amount -

4-Opening & Boxing up of 12" x 10" dia Reducer in the suction line of Ash Slurry Pump.

Quantity1

Rate-

Amount -

5-Opening & Boxing up of 12" NB 150# Flange Pipe Sleeve Coupling (including replacement of Coupling Gasket)

Quantity1

Rate-

Amount -

6-Replacement of 12 Inch dia 150# Pipe Sleeve Coupling.

Quantity1

Rate-

Amount -

7-Replacement(Including Repair) of 12" NB 45 Degree C.I. Elbow.

Quantity1

Rate-

Amount -

8-Replacement(Including Repair) of 12" NB 45 Degree C.I. Offset Elbow ('S' Elbow)

Quantity1

Rate-

Amount -

9-Replacement(Including Repair) of 12" NB 90 Degree C.I. Elbow.

Quantity1

Rate-

Amount -

10-Replacement(Including Repair) of 12" NB 45 Degree C.I. Letral.

Quantity1

Rate-

Amount -

11-Replacement of 12" Sch-40 pipe line (Including Opening & Boxing up of End Connections etc)

Quantity1

Rate-

Amount -

12-Opening & Boxing up of 14" NB 150# Pipe Sleeve Coupling (including replacement of Coupling Gasket).

Quantity1

Rate-

Amount -

13-Replacement of 14" dia 150# Pipe Sleeve Coupling.

Quantity1

Rate-

Amount -

14-Replacement(Including Repair) of 14" NB 45 Degree C.I. Elbow.

Quantity1

Rate-

Amount -

15-Replacement(Including Repair) of 14" NB 90 Degree C.I. Elbow.

Quantity1

Rate-

Amount -

16-Replacement of 14" NB Sch-40 pipe line (including opening & boxing up of End Connections etc.)

Quantity1

Rate-

Amount -

17-Erection of 14" NB Sch-40 pipe line (including opening & boxing up of End Connections etc.)

Quantity1

Rate-

Amount -

18-Replacement of Motor of Ash Slurry Pump

Quantity1

Rate-

Amount -

19-Removal & re-fixing of slip plate Ash disposal line out side the Pump house tee in old/new line.

Quantity1

Rate-

Amount -

20-Replacement of gasket of 12" dia Ash disposal line.

Quantity1

Rate-

Amount -

Annexure-XXII

Quantity-

Rate-

Amount -

A-Jobs pertains to Cooling Tower

Quantity-

Rate-

Amount -

1-Opening & boxing up of sump striner of cooling towers for inspection

Quantity45

Rate-

Amount -

B-Jobs Pertains to Sulphur Bentonite plant

Quantity-

Rate-

Amount -

1-BF-02 filter replacement of size 200NB

Quantity52

Rate-

Amount -

2-Replacement of Gear Pumps

Quantity20

Rate-

Amount -

3-Overhauling of Gear Pumps

Quantity16

Rate-

Amount -

4-Stainless steel belt jointing job (1 mm thickness)

Quantity-

Rate-

Amount -

a-Cracks jointing job

Quantity4

Rate-

Amount -

b-Patch jointing job

Quantity2

Rate-

Amount -

c-Cracks jointing job

Quantity5

Rate-

Amount -

d-Patch jointing job

Quantity5

Rate-

Amount -

C-Jobs Pertaining to GTG-HRSG Plant

Quantity-

Rate-

Amount -

1-NG filter element replacement of size 12”, 300#

Quantity1

Rate-

Amount -

2-GTG Air Intake Filter Replacement.

Quantity1

Rate-

Amount -

Annexure-XXIII

Quantity-

Rate-

Amount -

Various Plant Jobs:

Quantity-

Rate-

Amount -

To assist NFL Employee in executing various Mechanical Maintenance Jobs in routine day to day maintenance in general shift & Plant shift.

Quantity-

Rate-

Amount -

A-Ammonia Plant

Quantity-

Rate-

Amount -

1-Reformer Area AFC Plant

Quantity260

Rate-

Amount -

2-CO Area AFC Plant

Quantity265

Rate-

Amount -

3-Compressor House, ARU, Synthesis Section, ASU NWU & Argon Plant

Quantity270

Rate-

Amount -

4-Ammonia Plant rotating shift

Quantity270

Rate-

Amount -

B-Off Sites & Utilities:

Quantity-

Rate-

Amount -

1-DM Plant, Cooling Towers, Air Compressor

Quantity355

Rate-

Amount -

2-Effluent Treatment Plant, Methanol Storage Area

Quantity195

Rate-

Amount -

3-Raw Water Plant and final Pond

Quantity285

Rate-

Amount -

4-Sulphur Bentonite plant

Quantity850

Rate-

Amount -

C-SMC

Quantity-

Rate-

Amount -

1-GTG-HRSG plant & Ashing section

Quantity120

Rate-

Amount -

2-Steam Generation Plant

Quantity450

Rate-

Amount -

3-Material Handling Plant

Quantity7

Rate-

Amount -

D-Urea Plant

Quantity-

Rate-

Amount -

1-Compressor House, Ammonia Feed Pump, R & D Section

Quantity290

Rate-

Amount -

2-Centrifuge House, Cristalyser Section Priling Tower, Melter, Distributors, CFD etc.

Quantity260

Rate-

Amount -

3-Conveyors, Stitching Machines, Stitching Station etc.

Quantity205

Rate-

Amount -

Annexure-XXIV

Quantity-

Rate-

Amount -

A-New Ammonia plant jobs

Quantity-

Rate-

Amount -

1-XP 301 strainer opening/ box-up

Quantity1

Rate-

Amount -

2-P 301 pump strainer opening/box-up

Quantity1

Rate-

Amount -

3-IAD filter replacement

Quantity1

Rate-

Amount -

564 More

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