Haryana Rural Roads And Infrastructure Development Agency Tender

Providing & laying 75 mm thick (Compacted) stone metal (G-III) 53mm to 22.4mm gauge wearing coat to water bound macadam in layer of 75mm each using screening type ‘B’ compacting with three wheeled power rollers of 80-100 kN capacity or tandem or vibratory of 80-100 kN static weigth to achieve the desire density including lighting, guarding barricading and maintenance of diversion etc. as per clause no 405 of MoRD specification for Rural Roads-2004) as per drawing and design directed by the Engineer complete in all respects.(N.S.) Note: - 1.Only crushed stone metal material should be used. No local earth/ natural occurring sand shall be used. The material finer than 425 micron shall have zero Plasticity Index (PI). 2. Materials to be used and operations of manufacturing shall be approved by engineer.

Providing and applying Tack coat of VG 10 ( 80/100 grade) bitumen using bitumen @ 0.25 kg per sqm. including clearing and blowing dust off the surface using a compressor and brooms conforming to clause 503 of MoRD specification-200 . Instruction issued from time to time by MoRD regarding VG-10 will be followed strictly

Providing & laying 50 mm DBM using the reclaimed material to the extent of 30% per cent of the required quantity after carrying out necessary check and evaluation, adding fresh material including rejuvenation as required, grade, level and thickness, all as specified in clause No.519. (5th revision) 2013 using bitumen VG-30 (minimum Bitumen content 4.50% i/c bitumen of retrieved material as per job mix formula) using 100-120 TPH batch type hot mix plant with appropriate arrangement for use of R.A.P, appropriate roller and with hydraulic paver finisher with sensor control to the required grade. The milled material to be used in DBM shall be minimum 80% of the theoretical quantity. Note:- If bitumen required is more than 4.50% as per job mix formula, no extra payment will be paid. Extra bitumen required will be considered as incidental to work. II - Before carrying out bituminous work, coating & stripping of bitumen aggregate mix is to be performed in accordance with IS – 6241. If coating and stripping of bitumen aggregate mix is less than 95%, anti-stripping agent will be used by contractor. The anti – stripping agent should conform to the requirement as stipulated in IS 14982:2017. The cost so incurred will be considered as incidental to work and nothing extra shall be payable. The type and brand of anti-stripping agent along with procedure shall be approved by SE-in-charge in writing before start of work. A proper record of results be maintained and same shall be submitted along with bills by the contractor. Note: - Where there is DBM on existing black top , cracks shall be sealed as MoRT&H specification 5th revision clause No. 3004.3, which may consists of (i) Fog seal/ or (ii) crack filling and or (iii) patch work repair as required at site in accordance with clause No. 3004.3.2, 3004.3.3 and 3004.2 of MoRT&H specification 5th revision respectively. Proper measurement and consumption shall be entered in MB for cracks sealed but no payment on this account shall be made as crack filling is incidental to work.

Providing and laying 30 mm bituminous concrete with 100-120 TPH batch type hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder VG - 30 @ 5.4% per cent including waste plastic material to the extent of 7% of bitumen by weight of total mix with proper arrangement for addition of plastic waste at proper stage of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction complete as per technical clause 507 of per MORTH specifications.(HSR 17.31.4) Note: If bitumen required is this account more than 5.4% as per job mix formula no extra payment will be made, extra bitumen required will be considered as incidental to work. II - Before carrying out bituminous work, coating & stripping of bitumen aggregate mix is to be performed in accordance with IS – 6241. If coating and stripping of bitumen aggregate mix is less than 95%, anti-stripping agent will be used by contractor. The anti – stripping agent should conform to the requirement as stipulated in IS 14982:2017. The cost so incurred will be considered as incidental to work and nothing extra shall be payable. The type and brand of anti-stripping agent along with procedure shall be approved by SE-in-charge in writing before start of work. A proper record of results be maintained and same shall be submitted along with bills by the contractor. III - Where there is only BC on existing black top, cracks shall be sealed as MoRT&H specification 5th revision clause No. 3004.3, which may consists of (i) Fog seal/ or (ii) crack filling and or (iii) patch work repair as required at site in accordance with clause No. 3004.3.2, 3004.3.3 and 3004.2 of MoRT&H specification 5th revision respectively. Proper measurement and consumption shall be entered in MB for cracks sealed but no payment on this account shall be made as crack filling is incidental to work.

Removal of existing CC Block pavement including transporting and stacking usable block along road side and dispose unusable blocks outside PWD land or as desired by Engineer. (HSR 17.67).

Relaying of available (removed and stacked)C.C. Block M-30 Size 450x300x150mm and spreading 25mm thick sand underneath filling joints with sand as per technical specification clause 1503. (HSR 17.68)

Manufacturing, laying of table vibrator cement concrete blocks of size 450mm X 300mm X 150mm of cement concrete(C.C) M-30 grade and spreading 25mm thick sand under neath and filling joints with sand on existing base as per Technical specification Clause 1503 of MoRD specification for Rural roads 2004.

Construction of 150mm dry lean cement concrete Sub- base over a prepared sub-grade with coarse and fine aggregate conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, aggregate cement ratio not to exceed 15:1, aggregate gradation after blending to be as per table 600-1, cement content not to be less than 150 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching plant, transported to site, laid with a paver with electronic sensor, compacting with 8-10 tonnes vibratory roller, finishing and curing, as per clause 601 of MORT&H specifications. (HSR 17.44) Note: - Minimum cement content for this item will be 150 kg. per cum of concrete as per approved job mix formula. If the cement content is more than 150 kg /cum, then the extra cement will be incidental to work and nothing shall be payable on this account.

Construction of 200mm un-reinforced M-40 grade concrete pavement with dowel jointed, over a prepared sub base with 43 grade OPC cement concrete coarse and fine aggregate conforming to IS 383, maximum size of coarse aggregate not exceeding 25 mm, mixed in a fully computerized batching and mixing plant as per approved mix design, transported to site in transit mixer with slip form/Fixed form paver, spread, compacted and finished in a continuous operation including provision of contraction, expansion, construction and longitudinal joints, joint filler, separation membrane, sealant primer, joint sealant, deboning strip, dowel bar, tie rod, admixtures as approved, curing compound, finishing to lines and grades as per drawing panel size 4.45m x 3.50m, dowel bars 32mm dia, 450mm long @ 300mm c/c, tie bars 12mm dia, 640mm long @ 540mm c/c, provide 125 micron PVC sheet between DLC & PQC complete as per clause 602 of MORT&H specifications. (minimum content of cement 440 kg/cum) (Based on HSR 17.45.6) Note: - Minimum cement content for this item will be 440 kg. per cum of concrete as per approved job mix formula. If the cement content is more than 440 kg /cum, then the extra cement will be incidental to work and nothing shall be payable on this account.

Providing & fixing Reinforced cement concrete M-25 grade precast 5th kilometre stone of standard design as per IRC:8-1980, fixing in position including painting and printing etc complete as per technical clause 804 of MORTH Specifications (HSR.34.27.1)

Providing & fixing Reinforced cement concrete M-25 grade precast ordinary kilometre stone of standard design as per IRC:8-1980, fixing in position including painting and printing etc complete as per technical clause 804 of MORTH Specifications (HSR.34.27.2)

Providing & fixing Reinforced cement concrete M-25 grade 200 meter stone of standard design as per IRC:8- 1980, fixing in position including painting and printing etc complete as per technical clause 804 of MORTH Specifications (HSR.34.27.4)

Reinforced cement concrete M 15 grade boundary pillars of standard design as per IRC:25-1967, fixed in position including finishing and lettering but excluding painting. Note: In case of soft ground, a proper foundation may be provided as per approved design. In case foundation is required to be provided, the items of excavation and foundation concrete are required to be measured and paid separately.

Providing & fixing Hazard Marker sign board 300x900mm rectangular as per IRC 67- 2012 with using retro reflective Sheeting Class B as per ASTM D 4956 09 and IRC 67 2012, fixed over 4mm thick Aluminium Composite Material (ACM) sheeting having skin thickness of 0.4 to 0.5 mm on both sided and fixing the same with suitable size aluminium alloy rivets @ 200 mm c/c to back support frame of 25x25x3mm angle iron supported on a square hollow steel section post 60x60x3.2mm conforming to IS 4923 firmly fixed to ground including foundation concrete M-25 of size 0.45x0.45x0.60m for vertical post complete as per clause 801 of MORT&H specifications. Supplier shall provide a warranty as per clause 6.9 of IRC 67-2012 for retro reflective sheeting & a certified copy of test reports from an independent test laboratory including three year outdoor weathering test report for sheeting tested in India condition conforming to clause 6.7 of IRC 67- 2012. (HSR.34.19.1)

Providing & fixing cautionary sign board as per IRC 67- 2012 with using retro reflective Sheeting Class B as per ASTM D 4956 09 and as per IRC 67 2012 fixed over 3 mm to 4mm thick aluminium Composite material (ACM) sheeting having aluminium skin thickness of 0.4 to 0.5 mm on both sided and fixing the same with suitable size aluminium alloy rivets @ 200 mm c/c to back support frame of 25x25x3mm angle iron supported on a square hollow steel section post 60x60x3.2mm conforming to IS 4923 without cost of definition plate firmly fixed to ground in foundation concrete M-25 of size 0.45x0.45x0.75m for vertical post complete as per clause 801 of MORT&H specifications. Supplier shall provide a warranty as per clause 6.9 of IRC 67-2012 for retro reflective sheeting & a certified copy of test reports including three year outdoor weathering test report for sheeting tested in India condition from an independent test laboratory conforming to clause 6.7 of IRC67-2012 i) 900 mm EQUILATERAL TRIANGLE (HSR.34.4.2)

ii) 600 mm Circular (HSR.34.7.2)

iii) 800 mm x 600 mm rectangular (HSR.34.8.2)

iv) 600 mm x 450 mm rectangular (HSR.34.9.2)

v) 600 mm EQUILATERAL TRIANGLE (HSR.34.5.2)

vi) 900 mm High Octagon

Providing and fixing Logo Board of PMGSY size 600×600mm diamond shape with 1 plate of size 900×250 mm made of 60 gauge sheet over frame of angle iron 25×5×3 as per PMGSY specifications & drawing, painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

Providing and fixing steel plate/ steel tube citizen informatory sign boards as prescribed by NRRDA (with two information plates of 750mm x 980mm size each) & other specifications conforming to the MoRD specification 2004; all inclusive, including excavation, concrete etc. Will supply warranty for sheeting Clause 801.3.11

Providing and fixing of typical PMGSY informatory sign board with logo as per MoRD specification and drawing.Three MS plates of 1.6mm thick, top and middle plate duly welded with S flat iron 25mmX5mm size on back on edges,25mmX25mmX5mm. The angle iron frame of the lower most plate and flat iron frme of middle plate will be welded to 2 nos,.75mmX75mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mmX450mmX600mm below ground level. The top most diamond plate will be welded to middle plate by 47mmX47mm of 12 SWG steel plate tube . All MS will be stove enamelded on both sides. Lettering and printing arrows, border etc. will painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.0.

Providing & fixing overhead sign board 3050x1525mm cantilever type single sided using retro reflective Sheeting Type XI as per ASTM D 4956 09 and as per IRC 67-2012 with retro reflective Sheeting as per ASTM D 4956 – 09 and as per IRC 67 – 2012 fixed over 4mm thick Aluminium Composite Material (ACM) sheeting having aluminium skin thickness of 0.4 to 0.5 mm on both sided and fixing the same with suitable size aluminium alloy rivets @ 200 mm c/c to back support frame of 40x40x6mm angle iron supported on designed single support system of MS pipe and plates in the form of a cantilever type truss made with 350NB pipe @50kg per metre as vertical support, 50NB pipe @ 4.50kg per metre and 40NB pipe @ 3.61kg per metre for truss including base plates, gusset plates, designed RCC foundation for fixing in ground complete as per clause 802 of MORT&H specifications. Supplier shall provide a warranty as per clause 6.9 of IRC 67-2012 for retro reflective sheeting & a certified copy of test reports from an independent test laboratory including three year outdoor weathering test report for sheeting tested in India condition conforming to clause 6.7 of IRC 67-2012.

Providing & Marking center line / side line 2.5mm thick (minimum) with Hot Applied Thermoplastic Compound with Reflectorising Glass Beads on Bituminous Surface Providing and laying of hot applied thermoplastic compound 2.5 mm thick including Reflectorising glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from streaks and holes. Note: - Before start of work the contractor shall give brand, batch number, manufacturing date of the material to be used along with a photocopy of bill duly signed by the contractor and get approved the same from Engineer-In-Charge before use. (Based on HSR.34.26)

Earth work in excavation of foundation of structures as per drawing and technical specification, clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, and disposal with all Lead and lift, dressing of side and bottom and back filling in trenches with excavated suitable material as per clause no. 305 of MoRD specification Rural roads-2004.

12mm thick Plastering with cement mortar (1:3) on brick work in sub-structure as per Technical Specifications (HSR 11.5.2)

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - 1:4:8 (1 Cement : 4 coarse sand (zone-III) : 8 graded stone aggregate 40 mm nominal size) (HSR 6.1.6)

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - CC 1:2:4 (1 cement : 2 coarse sand (zone-Ill) : 4 graded cum stone aggregate 20 mm nominal size) (HSR 6.1.2)

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - CC :1:1.5:3 (1 cement : 1.5 coarse sand (zone-III): 3 graded stone aggregate 20 mm nominal size) (HSR 6.14.1)

Brick work with common burnt clay non modular bricks of class designation 10.5 in foundation and plinth in cement Mortar 1:4. (HSR 7.21.1)

Centering and shuttering including strutting, propping etc. and removal of form for - Suspended floors, roofs, landings, balconies and access platform (HSR 6.30.3)

Steel reinforcement Thermo-Mechanically Treated bars of grade Fe-500D or more for R.C.C. work, where not included in the complete rate of RCC, including straightening, cutting, bending, placing in position, binding, wastage, overlaps, welded joints, spacer bars, chairs, stays, hangers and annealed steel wire etc. complete in all respect below plinth level. Note: - Reinforcement shall be measured in length including hooks, if any, separately for different diameters as actually used in work , excluding overlaps. Wastage, overlaps, couplings, welded joints, spacer bars, chairs, stays, hangers and annealed steel wire or other methods of binding & placing shall not be measured and cost of these items shall be deemed to be included in the rates for reinforcement. (HSR 6.33.6)

Recovery Items:- The rates quoted against recovery items will not be included in the total amount rather it will be deducted while calculating financial statement of the agency. Material obtained from dismantling of existing brick work, bituminous layer and granular layers have been calculated taking assumption that 80% of theoretical material will be retrieved. The dismantled material can used in any of the item for the work after modification (bringing it to required specifications) after approval from employer. In case it is not possible to use this material on the work, the agency can take away this material. This material can be taken away by the agency at the price quoted by the agency but minimum price to be quoted is limited to reserve price as fixed and mentioned. (i) Bituminous Milling Material @ Rs.2331/- Per Cum Note:- All quantities of the above materials have been worked out on the basis of theoretical quantities laid on this road. However, agency may visit site before quoting rates and assess the extent of retrieved material. There shall be no measurement after actual dismantling and if martial after dismantling is found on lesser side, no claim of agency on this score will be entertained and full recovery on the basis of quoted rate and quantity exhibited in the BOQ shall be made. The reserve rates are minimum rates to be used as base for quoting purchase rate by the agency. No rates below the reserve price will be entertained and reserve price will be considered for all purposes in case the agency quotes lesser that reserve price. NOTE:- In case of any difference in the unit of nomenclature of any of the HSR/MORD Items depicted in this DNIT and that given HSR, the unit and nomenclature given in HSR /MORD shall be Applicable. NOTE- It may kindly be noted that the contractorwould be obligated to carry out 05 years paid maintenance as per the rates fixed in the DNIT. However, the items of 05 yearsmaintenance shall not be part of BOQ to avoid any confusion.

Maintenance:- Item No. 1 to 5 Total cost of Five paid maintenance = 31.25 Lacs 1) 1st year Maintenance as per bidding documents

2) 2nd year Maintenance as per bidding documents

3) 3rd year Maintenance as per bidding documents

4) 4th year Maintenance as per bidding documents

5) 5th year Maintenance as per bidding document