Bridge And Roof Company India Limited Tender
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Costs
EMD
₹ 7,15,000Document Cost
₹ 11,800Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_BandR_800930_1Bid Award Id
ViewTender No
BANDR/HO/71148/ INSTRUMENTATION/NIT/SC/01Tender Authority
Bridge And Roof Company India Limited ViewPurchaser Address
-Website
http://eprocure.gov.in
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Documents
eNIT-INSTRUMENTATION-71148 PANIPAT-REFINERY
Scope-of-Supply-of-Required
BOQ Items
In Carbon Steel as per Standard 7-52-0433/1113
3
8439
2813
In Carbon Steel as per Standard 7-52-1210
1
2813
2813
In Carbon Steel as per Standard 7-52-0432/1112
15
42195
2813
Stainless Steel as per standard 7-52-1112
1
2813
2813
VORTEX FLOWMETERS
-
-
-
Installation of integral/remote transmitters/ Preamplifier for Vortex flowmeter on yoke/ instrument including laying and termination of interconnection cables with supports as necessary and painting of supports but exclusive of Supply of Instrument, yoke and Calibration.
-
-
-
Installation of Transmitters/ Preamplifiers for Vortex Flowmeters
3
28350
9450
ULTRASONIC FLOWMETER
-
-
-
Installation of Transmitters/ Preamplifiers for ultrasonic flowmeters on yoke/ instrument (if required) including Straight length spool piece with pressure and temperature compensation loop including laying and termination of interconnection cable supports for cables as required, painting of supports but exclusive of supply of instrument, yoke and calibration.
-
-
-
Installation of Transmitters/ Preamplifiers for Ultrasonic Flowmeters
3
17673
5891
DIFFERENTIAL PRESSURE (LEVEL) TRANSMITTERS (Excl. supply of Impulse pipe/Tubing material)
-
-
-
Installation of DP type/ Diaphragm Seal DP type Level Instrument including mounting on Yoke, supply of supports for impulse line/ capillary/ manifold, fabrication of manifolds and erection wherever required, laying of capillary on supports, fabrication and installation of impulse lines with support as per Standard indicated below, hydraulic testing and painting of supports but exclusive of Supply of Instrument, Piping material, all Electrical/ Pneumatic connections, Yoke and Calibration.
-
-
-
In Carbon Steel as per Standard 7-52-1566
1
9450
9450
SPECIAL LEVEL/ GUIDED WAVE / ECCLIPSE TYPE RADAR LEVEL INSTRUMENTS
-
-
-
Installation of Guided Wave/ Ecclipse type radar level instruments with or without controllers including installation of instruments on nozzles, changing of head orientation wherever required, fabrication and installation of primary piping, drain valve / vent valve assembly as per standard and hydraulic testing of instrument but exclusive of supply of instruments, piping materials, all electrical/ pneumatic connections and calibration.
-
-
-
In Carbon Steel as per Standard B269-7-52-3306
4
86400
21600
MAGNETIC LEVEL GAUGES
-
-
-
Installation of Magnetic Level Gauges on Vessel/ Piping/ Stand pipes with minor modification wherever required, providing intermediate supports wherever necessary fabrication and installation of drain valve/ vent valve assembly as per Standard Nos. indicated below, hydraulic testing of gauge, exclusive of Supply of Instruments, Piping materials and Calibration.
-
-
-
In Carbon Steel as per Standard B269-7-52-3501
3
11745
3915
RADAR LEVEL INSTRUMENTS
-
-
-
Installation of radar sensor and antenna, flanged type connection on equipment nozzle/ rail mounting with/without still well, but exclusive of supply of instruments. Installation of electronics units (total system for indication, transmission, marshalling etc. for one tank), including mounting on Yoke, supply of angle tray with supports, fabrication and erection of supports and laying of cable up to instrument/probe with clamps, termination of cables at both ends, but exclusive of supply of Instruments, supply of yokes and Calibration.
-
-
-
Installation of Top Mounted Radar
10
43880
4388
PRESSURE INSTRUMENTS (Excl. supply Impulse pipe/Tubing materials)
-
-
-
Installation of Pressure Transmitters/ Pressure Switches (with or without Pulsation Dampener, Over-range Protector)/ Diaphragm seal type Pressure Transmitters/ Diaphragm seal type Pressure Switches including mounting on Yoke/ Surface, supply of supports for capillary, supply and erection of supports for impulse lines wherever required, fabrication and installation of manifolds/ impulse lines with supports as per Standard indicated below, laying of capillary on supports, hydraulic testing and painting of supports but exclusive of Supply of Instrument, Piping/tubing materials, all Electrical/ Pneumatic connections, Yoke and Calibration.
-
-
-
In Carbon Steel as per Standard 7-52-1143
6
6456
1076
In carbon steel as per Standard B269-7-52-2104
1
1076
1076
Carbon steel as per Standard B269-7-52-3137
1
5400
5400
Stainless Steel as per standard 7-52-1143
1
1112
1112
in carbon steel as per standard B269-7-52-3132
1
5400
5400
TEMPERATURE INSTRUMENTS
-
-
-
Installation of Temperature Indicators/ Gauges (Filled system/ Bimetallic) RTD/ Thermocouple/ Temperature Switches/ Temperature transmitters with flanged thermowell inclusive of installation of machined/ built-up thermowells on the nozzle and installation of Instruments, Electrical/ Pneumatic connection but exclusive of Supply of Instruments/ Elements/ Thermowell, and Calibration.
-
-
-
Temperature Indicator/ Gauges (Filled System) with thermowell on flanged wells
1
1022
1022
Temperature Indicator/ Gauges (Bimetallic Type) with thermowell on flanged wells
15
15330
1022
Test Thermowell (flanged)
3
1959
653
TEMPERATURE TRANSMITTERS (REMOTE MOUNTED)
-
-
-
Thermocouple/ RTD element with thermowell, along with Temperature Transmitter remote mounted. Installation of transmitter including mounting on yoke, fabrication and erection of supports with clamps and laying of extension/RTD cable upto thermocouple, termination of cables at both ends, painting of supports but exclusive of Supply of Instruments, Cable, Yoke and Calibration.
-
-
-
Temperature Transmitter and Thermocouple with flanged well
25
42200
1688
Temperature Transmitter only
6
8910
1485
INSTALLATION OF SURGE PROTECTORS IN FIELD EQUIPMENT
-
-
-
Installation of Surge protector
-
-
-
Installation of Surge protector
6
18228
3038
INSTALLATION OF WIRELESS REPEATERS/GATEWAYS/ANTENNA
-
-
-
Installation of wireless repeaters/gateways/ antenna on yoke but exclusive of supply of wireless repeaters/gateways/antenna, yoke and calibration.
-
-
-
Installation of wireless repeaters/gateways/ antenna on yoke but exclusive of supply of wireless repeaters/gateways/antenna, yoke and calibration.
3
6171
2057
ANALYZERS AND GAS CHROMATOGRAPH
-
-
-
Installation of pH Analyzer of submersion type probe/ flow thru type probe/retractable type probe with sampling system consisting of pressure reducing valve, safety valve, needle valve etc. (duly mentioned in a box /plate/ rack), sample cell (Electrode assembly) and preamplifier/ transmitter mounted on Yoke including installation of cell, sampling system, preamplifier/ transmitter, interconnecting tubing and cabling between cell and sampling system/transmitter, interconnection of all cables and tubes/pipes, supply, fabrication and erection of supports impulse line/ interconnecting cables etc. and hydraulic testing, painting of supports but exclusive of Supply of Analyzer and its accessories, all interconnecting Piping/ Tubing, Calibration and Testing.
-
-
-
pH analyser installation - Flow through type
1
10697
10697
Installation of Conductivity type Analyzer including sample cell with sampling system, pressure reducing valve, pressure relief valve, needle valve etc., and transmitter/ preamplifier with/ without pre-assembled assembly on yoke/ fabricated each including installation/ assembly of cell, sampling system, preamplifier/ transmitter, interconnecting tubing/ piping and cabling, laying and interconnection of all cables/ tubes/ pipes, fabrication and installation of manifolds/ impulse lines with supports, supply and installation of supports for impulse lines, hydraulic testing of impulse lines, painting of supports but exclusive of Supply of Analyzer and its accessories, all interconnecting Piping/ Tubing materials, all electrical/ Pneumatic connections, yoke/ rack and Calibration.
-
-
-
Conductivity type Analyser installation
3
29364
9788
Installation of Water Quality Analyzer including sample cell with sampling system, pressure reducing valve, pressure relief valve, needle valve etc., and transmitter/ preamplifier with/ without pre-assembled assembly on yoke/ fabricated each including installation/ assembly of cell, sampling system, preamplifier/ transmitter, interconnecting tubing/ piping and cabling, laying and interconnection of all cables/ tubes/ pipes, fabrication and installation of manifolds/ impulse lines with supports, supply and installation of supports for impulse lines, hydraulic testing of impulse lines, painting of supports but exclusive of Supply of Analyzer and its accessories, all interconnecting Piping/ Tubing materials, all electrical/ Pneumatic connections, yoke/ rack and Calibration.
-
-
-
Installation of Water Quality Analyzer
3
29364
9788
ANALYZER CALIBRATION
-
-
-
Providing necessary support to the analyser vendor/supplier round the clock during calibration, testing and commissioning of analysers listed below including removal of analyser as necessary from the preinstalled location and reinstallation back to its original location providing tools as required, Instrument air/ Nitrogen, any other utility, test report and loop testing as per vendor/ manufacturer recommendation and by engineers in charge except supply of analyser specific test equipment and consumables like calibration samples and gas cylinders.
-
-
-
pH Analyzer
1
2993
2993
Conductivity Analyzer
3
8979
2993
Water Quality Analyzer (TOC)
3
8979
2993
ANALYZER CABINETS
-
-
-
Installation of prefabricated analyzer cabinets in analyzer room/ field of following sizes including supply, fabrication and installation of base frame grouting and fixing of foundation bolts as necessary, removal and reinstallation of analysers and its accessories like sampling system, racks, air conditioners, vortex cooler, installation of fresh air duct if necessary, connecting all utility lines to the cabinet as required but exclusive of supply of cabinet and analysers, painting of cabinet and calibration.
-
-
-
Volume less than 1m (W) x 1m (D) x 2.5m (H).
4
41852
10463
Volume less than 1.5m (W) x 1.5m (D) x 2.5m (H) but more than 1m (W) x 1m (D) x 2.5m (H).
1
16875
16875
Volume less than 2m (W) x 2m (D) x 2.5m (H) but more than 1.5m (W) x 1.5m (D) x 2.5m (H).
1
18765
18765
DETECTOR SYSTEMS
-
-
-
Installation of Fire and Gas detectors/monitors, beacon lights and hooters including earthing of Fire and Gas detector, supply of supports but exclusive of Supply of Detectors, Yoke and Calibration.
-
-
-
LEL Detectors
9
10629
1181
Hooters
1
1148
1148
H2S Detectors
1
1181
1181
Beacon Lights
1
1148
1148
MISCELLANEOUS ITEMS AND DEVICES
-
-
-
Mounting of Miscellaneous instrument items as listed below on Yoke; fabrication and erection of Supports and including installation of instrument items, painting of supports but exclusive of Supply of Instrument items, Piping/ Tubing material / Calibration and supply and erection of Yoke support.
-
-
-
Air filter Regulators/ Boosters/ Quick Exhaust Valve/ Air Lock Relays
3
3039
1013
Volume bottles and accessories like Volume boosters, quick exhaust relay etc. including tubing for Remote Operated Valves/ Control Valves of different sizes.
1
3038
3038
Limit Switches.
1
1013
1013
Electronic Local Indicator.
1
1013
1013
Solenoid Valves 3 way/ 4 way/ 5 way with or without manual reset for loose supply only (excluding those mounted on valves).
1
1013
1013
Position Transmitter.
1
1013
1013
Corrosion Transmitters
1
1215
1215
Vibration probes/Transmitter
1
1215
1215
Flame-proof Push Button Station/ Selector Switches /Lamps.
1
1013
1013
Current to Pneumatic/ Pneumatic to Current Convertor.
1
1013
1013
Corrosion Coupons
1
1418
1418
MOUNTING OF INSTRUMENT ITEMS ON PRE-FABRICATED HOOK-UP ASSEMBLY/SKID/ PACKAGES
-
-
-
Installation of pressure gauges/pressure transmitters with or without vent/drain tubing on pre- installed manifold/Yoke/Support/ pre-fabricated hook-up assembly/ skid/ packages but exclusive of supply of instruments, installation of pre-fabricated hookup assembly/manifold/yoke and calibration of instruments.
6
8940
1490
Installation of differential pressure gauges / differential pressure transmitters with or without vent / drain tubing on pre-installed manifold / Yoke / Support / pre-fabricated hook-up assembly/ skid/ packages but exclusive of supply of instruments, installation of pre-fabricated hookup assembly/manifold/yoke and calibration of instruments.
9
13410
1490
LOCAL PANELS/ CABINETS/ GAUGE BOARDS
-
-
-
Installation of local panels in field (Pressurized/ Non-pressurized/ Flame- proof) /PLC cabinets/ marshalling cabinets / Radiation Pyrometer monitor / Gas monitor panels/ local gauge board inside control room with or without instruments of following sizes including supply, fabrication, painting and installation of base frames and installation of panel but exclusive of pneumatic/ electrical connections, supplying of local panels/ local gauge boards.
-
-
-
Size 1000x800x600 mm (or smaller volume)
1
8100
8100
Size 2200x1000x800 mm 1000x800x600mm
1
10125
10125
Size 2200x1200x800mm 2200x1000x800mm
1
14175
14175
Installation of panels / cabinet / consoles
-
-
-
Shifting of Cabinets from Site Storage Area/Warehouse to Control room/SRR as per instructions from Site In-Charge
-
-
-
Size ≤ 2200x1200x800mm or ≥ 2200x800x600mm
1
8996
8996
PANEL/ RACK ITEMS
-
-
-
Mounting of miscellaneous instrument items on panels/ racks etc. as listed below including installation of items, fabrication and erection of supports pneumatic/ electrical connections but exclusive of supply of Instrument items, their setting/ Calibration.
-
-
-
Alarm Annunciator with 24 windows
1
3240
3240
IS Display Unit/ Standalone HMI
1
1013
1013
Push Buttons, Selector Switches, Lamps, Bypass Switches
1
810
810
CALIBRATION/ TESTING
-
-
-
Cleaning, adjusting stroke/ positioner, stroke speed checking of Control and On-off (Shutdown) valves. Providing equipments, necessary test jig, Instrument Air, Nitrogen Cylinders, test reports, all consumable and loop testing. Excludes flow calibration
-
-
-
Control Valves
6
8940
1490
On-off valves (SDV/ ROV)
1
1211
1211
Self Actuated Pressure reducing valves
1
1211
1211
Cleaning, calibration of the instruments listed below including removal of instrument from reinstalled locations like panels, enclosures, racks, field etc., and fixing them back in respective places, providing equipments, necessary test jig, Instrument Air, Nitrogen Cylinders, test reports, all consumable, except for special imported test equipments for electronic instruments to be supplied by owner if available.
-
-
-
Pressure gauges
32
18880
590
Pressure transmitters
6
5592
932
Diaphragm Seal Pressure Transmitters
1
932
932
Differential Pressure Transmitters for Flow, Level and D.P.
4
4088
1022
Differential Pressure Transmitters, Diaphragm Seal for Flow
1
1022
1022
Differential Pressure Transmitters, Diaphragm Seal for Level
1
1022
1022
Differential Pressure Transmitters, Diaphragm Seal for D.P.
1
1022
1022
Temperature gauges
13
13286
1022
Capillary type Temperature Gauges
1
1022
1022
Temperature Transmitters
32
32704
1022
Special Level Instruments/ Guided Wave / Ecclipse type Radar level instruments
6
8940
1490
Tank Level Instrument (Radar type)
9
13410
1490
Current to Pneumatic convertors
1
506
506
Electronic Local Indicator
1
574
574
Position Transmitter
1
574
574
Speed Transmitter
1
540
540
LEL Detectors
6
6078
1013
H2S Detectors
1
1013
1013
Vibration Transmitters
6
6078
1013
Corrosion Transmitters
1
1013
1013
Corrosion Coupons
1
1013
1013
Cleaning, checking and functional tests for flowmeters. Providing equipments, necessary test jig, Instrument Air, test reports, all consumable, except for special imported test equipments for electronic instruments to be supplied by owner if available. Excludes flow calibration.
-
-
-
Vortex flowmeters
3
7494
2498
Ultrasonic flowmeters
3
7494
2498
LOOP CHECKING
-
-
-
Loop checking (excluding calibration/ testing) of the instruments listed below including verifying the functional performance of all elements comprising the loop, thereby ensuring proper interconnections and operation, with all other specifications inline with clause 4.13 of Standard specification for Erection tender 6-52-0060.
-
-
-
Temperature Transmitters
32
11968
374
Tank Level Instruments (Radar type)
9
3366
374
Electronic Local Indicator
1
374
374
Gas Detectors
6
2244
374
Speed Indicator
1
374
374
Pressure transmitters
6
2244
374
Diaphragm Seal Pressure transmitters
1
374
374
Position Transmitter
1
374
374
Speed / Vibration Transmitter
1
374
374
Push Button/Selector Switches/Lamps
1
374
374
Annunciator Window
1
374
374
Hooter / Beacon
1
374
374
Control valve positioner
1
374
374
Miscellaneous Instruments / Transmitters
3
1122
374
Corrosion Transmitter
1
374
374
Differential Pressure Transmitters for Flow, Level and D.P.
4
1496
374
Differential Pressure Transmitters, Diaphragm Seal for Flow
1
374
374
Special Level Instruments/ Guided Wave Radar level instruments
6
2244
374
Differential Pressure Transmitters, Diaphragm Seal for Level
1
374
374
Differential Pressure Transmitters, Diaphragm Seal for D.P.
1
374
374
Loop checking (excluding calibration/ testing) of the flowmeters listed below including verifying the functional performance of all elements comprising the loop, thereby ensuring proper interconnections and operation, with all other specifications inline with clause 4.13 of Standard specification for Erection tender 6-52-0060.
-
-
-
Vortex flowmeters
3
1122
374
Ultrasonic flowmeters
3
1122
374
SUPPLY ITEMS
-
-
-
Supply of Instrument items as per specifications enclosed elsewhere in the Tender.
-
-
-
S.S. Tubes -1/2"OD 316L, 153 Kg/CM2
600
186600
311
1/2 " GI Conduit
60
8040
134
3/4 " GI Conduit
60
9240
154
1 " GI Conduit
300
52200
174
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIA/IIB
-
-
-
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIA/B : ISO M20 x 1/2" NPT(F)
10
2030
203
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIC : ISO M16 x 1/2" NPT(F)
10
1760
176
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIA/IIB : ISO M20 x 3/4" NPT(F)
10
2300
230
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIA/IIB : 1/2"NPT(M) x 3/4" NPT(F)
10
3380
338
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIA/IIB : 1.5" NPT(M) x 1" NPT(F)
10
9230
923
Weatherproof & Flameproof Adapter for cable gland suitable for Gas Gr. IIA/IIB : 1.5" NPT(M) x 3/4" NPT(F)
10
7610
761
Special armoured serial link MODBUS TCP/IP/RS485 Serial/ cable
-
-
-
Special armoured serial link MODBUS TCP/IP/RS485 Serial/ cable
600
105600
176
Fibre Optic cable (Armoured , Min 6 fibre , single mode fibres compliant to ITU-T G
652 , PVC shall be used as outer & inner sheaths)
30
2580
86
Supply of Junction boxes of various types and specifications
-
-
-
Junction Box, Weatherproof + Flameproof (Gas Groups -IIA/IIB) type 3 Way
1
14081
14081
Junction Box, Weatherproof + Flameproof (Gas Groups -IIA/IIB) type for 12 Pair Cable
9
142767
15863
Junction Box, Weatherproof + Flameproof (Gas Groups -IIA/IIB) type for 8 Triad Cable
1
14081
14081
Junction Box, Weatherproof + Flameproof (Gas Groups -IIA/IIB) type for 6 Pair Cable
3
31821
10607
Junction Box Weatherproof + Flameproof (Gas Groups -IIA/IIB) for 2 Core X 50/70 mm2
Power Cable including double compression type cable glands of Ni plated Brass material for incomer and outgoing cables.
1
11664
11664
Junction Box Weatherproof + Flameproof (Gas Groups -IIA/IIB) for 2 Core X 10/16/35 mm2
Power Cable including double compression type cable glands of Ni plated Brass material for incomer and outgoing cables.
1
11259
11259
Supply of Cable glands of various types and specifications
-
-
-
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type,Ni plated Brass material with PVC shroud, 1 1/4" NPTM
13
6513
501
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type,Ni plated Brass material with PVC shroud, 1 1/2" NPTM
300
233700
779
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type,Ni plated Brass material with PVC shroud, 1" NPTM
10
3730
373
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type,Ni plated Brass material with PVC shroud, 1/2" NPTM
300
63900
213
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type,Ni plated Brass material with PVC shroud, 3/4" NPTM
300
85200
284
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type, Ni plated Brass material with PVC shroud, 1 1/2" ET with check nut
10
5710
571
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type, Ni plated Brass material with PVC shroud, 1 1/4" ET with check nut
10
3530
353
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type, Ni plated Brass material with PVC shroud, 1" ET with check nut
10
2130
213
Double compression type Cable gland, weatherproof + Flameproof (Gas Group IIA/IIB) type, Ni plated Brass material with PVC shroud, 3/4" ET with check nut
10
1740
174
Double compression type Cable gland, weatherproof + Flameproof ( Gas Group IIA/IIB) type, Ni plated Brass material with PVC shroud, M20
10
1760
176
Double compression type Cable gland, weatherproof + Flameproof ( Gas Group IIA/IIB) type, Ni plated Brass material with PVC shroud, M25
10
3200
320
Supply of plugs for cable entries of various types and specifications
-
-
-
Plug, weatherproof + flameproof (Gas Group IIA/IIB) type, Ni plated Brass material material, 1 1/2" NPTM
158
69678
441
Plug, weatherproof + flameproof (Gas Group IIA/IIB) type, Ni plated Brass material material, 1" NPTM
13
3627
279
Plug, weatherproof + flameproof (Gas Group IIA/IIB) type, Ni plated Brass material material, 3/4" NPTM
315
50400
160
Plug, weatherproof + flameproof (Gas Group IIC) type, SS 304 material, 1 1/4" NPTM
13
5057
389
Supply of compression tube fittings in Stainless Steel of various types and specifications
-
-
-
Male Connector: Material: SS-316 : Size: 1/2" NPTM X 1/2" OD 153 Bar
315
140490
446
Male Connector: Material: SS-316 : Size: 1/4" NPTM X 1/2" OD 153 Bar
158
55774
353
Female Connector: Material: SS-316 : Size: 1/2" NPTM X 1/2" OD 153 Bar
158
56248
356
Tube Union: Material: SS-316 ; Size: 1/2" OD x 1/2" OD 153 Bar
315
112140
356
Tube Cap; Material: SS-316 ; Size : 1/2" OD 153 Bar
158
33496
212
SS 316 Ball Valve 1/2" NB OD 41 Bar
315
551565
1751
6 Way Air Manifold SS316
1
13181
13181
12 Way Air Manifold SS316
1
20655
20655
SS Tubing plug 1/2" OD SS316 , 153 Kg/CM2
158
83266
527
Supply of compression tube fittings in Brass of various types and specifications
-
-
-
Female Connector : Material: Brass : Size: 1/2" NPTF X 3/8" OD , 80 bar
6
1638
273
Union Tee: Material: Brass ; Size: 3/8" OD x 3/8" OD x 3/8" OD , 80 bar
6
3162
527
Tube Union ; Material: Brass ; Size: 3/8" OD x 3/8" OD , 80 bar
6
1044
174
Supply of instrument tubes of different types and specifications
-
-
-
Bare Copper tube 3/8" OD, 1 MM THK , 80 bar
315
139230
442
JUNCTION BOX INSTALLATION
-
-
-
Installation of weatherproof and flameproof junction boxes including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG GI wire (max. length 10 m per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings.
-
-
-
For cable size 6P x 0.5/1.0/1.5/2.5 mm²/16 AWG Signal/FF/Alarm/ Control
6
19632
3272
For cable size 8T x 1.5/ 2.5 mm² RTD/ Gas Detector
3
12150
4050
For cable size 12P x 0.5/1.0/1.5/2.5 mm²/16 AWG Signal/FF/Alarm/ Control
13
48854
3758
Installation of weatherproof and flameproof three way junction boxes including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG GI wire (max. length 10 M per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings.
-
-
-
For cable joining, suitable for cable size 1P x 1.5 mm² Signal/ Alarm/ Control
1
1485
1485
Installation of weatherproof and flameproof three way junction boxes for Power including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG GI wire (max. length 10 m per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings.
-
-
-
For cable size 2C x 50 mm²
1
1485
1485
For cable size 2C x 6 mm²
1
1485
1485
For cable size 2C x 95 mm²
1
2498
2498
For cable size 2C x 2.5 mm²
1
1485
1485
For cable size 2C x 35 mm²
1
2498
2498
For cable size 2C x 70 mm²
1
1485
1485
For cable size 2C x 16 mm²
1
2025
2025
For cable size 2C x 4 mm²
1
1485
1485
LAYING OF CABLES
-
-
-
Laying of instrumentation cables for signal, alarm, shutdown, control and signal cable on ducts, main trays, perforated trays, angle trays, trenches (including opening of cable duct covers if required through IRCs {Instrument Road Crossings}) including clamping, glanding the cables, termination at both ends including shield/ drain/ communication wire, providing and fixing identifying tags and megger testing but exclusive of supply of cables and erection of ducts, main tray, perforated tray/ angle trays and preparation of cable trench.
-
-
-
Signal / Alarm / Control Cables of cable sizes 1P x 1.5 / 2.5 mm²
3150
56700
18
Fieldbus Cable of Size 1 Pair x 16 /18 AWG
630
11340
18
Special armoured serial link MODBUS TCP/IP/RS485 Serial/ cable
630
13860
22
Fieldbus Cable of Size 2 Pair x 16 /18 AWG
1575
34650
22
Signal/ Alarm/ Control Cables of cable sizes 12C / 6P x 1.5 / 2.5 mm²
630
16380
26
Signal/ Alarm/ Control Cables of cable sizes 24C /12P x 1.5/ 2.5 mm²
6300
189000
30
Laying of thermocouple/ RTD/ LEL Detector/ H2S Detector cables on ducts, main trays, perforated trays, angle trays, trenches (including through IRCs {Instrument Road Crossings}) including opening of cable duct covers if required clamping, glanding the cables, termination at both ends including shield/ drain/communication wire providing and fixing of identifying tags and megger testing but exclusive of supply of multi cables and erection of ducts, main tray, perforated tray/angle tray and preparation of cable trench.
-
-
-
1 Pair / 2 Pair x 16/20 AWG Thermocouple Cable
630
10710
17
1 Triad/ Quad x 1.5 mm² RTD/ LEL Cable
630
11340
18
8 Triad/ Quad x 1.5 mm² RTD/ LEL Cable
4095
106470
26
1 Triad/ Quad x 2.5 mm2 RTD/ LEL Cable
630
11340
18
8 Triad/ Quad x 2.5 mm² RTD/ LEL Cable
630
11340
18
2 Triad/ Quad x 1.5 mm² RTD/ LEL Cable
630
11340
18
Laying of power cables on ducts, main trays, perforated trays, angle trays, trenches (including through IRCs) including opening of cable duct covers if required clamping, glanding the cables, termination at both ends including shield/ drain/ communication wire providing and fixing of identifying tags and megger testing but exclusive of supply of multi cables and erection of ducts, main tray, perforated tray/ angle tray and preparation of cable trench
-
-
-
For cable size 2C x 4 mm²
1890
35910
19
For cable size 2C x 50 mm²
1260
46620
37
For cable size 2C x 70 mm²
315
14175
45
For cable size 2C x 95 mm²
315
17955
57
For cable size 2C x 6 mm²
315
6930
22
For cable size 2C x 16 mm²
1890
49140
26
For cable size 2C x 2.5 mm²
4725
85050
18
For cable size 2C x 35 mm²
63
2142
34
Laying of Fibre Optic cables with or without HDPE conduit
-
-
-
Laying of Fibre Optic / system cables on ducts, main trays, perforated trays, angle trays, trenches ( including through Instrument Road Crossing) including opening of cable duct covers if required, clamping, glanding the cables, termination at both ends including shields , providing and fixing of identifying tags and testing but exclusive of supply of fibre Optic/System cables and erection of ducts, main trays, perforated trays,/angle trays and preparation of cable trench.
-
-
-
Laying of FO/system cables of various sizes upto 30mm OD
37800
945000
25
Laying of FO/system cables of various sizes upto 30mm OD along with HDPE conduits of 40 mm OD but exclusive of supply of HDPE conduits.
32
1472
46
Termination / splicing of OFC within room at LIU through patch chords and connectors after looping in a Loop box including earthing, OFC site acceptance testing all complete as per specification.
6
34428
5738
Termination / splicing of OFC at field through patch chords and connectors including earthing, OFC site acceptance testing all complete as per specification.
6
42528
7088
SAND FILLING IN TRENCHES
-
-
-
Supply of sand and filling of concrete cable trenches with sand after cable laying is completed including levelling of sand and fixing back of precast concrete slabs on the trench.
-
-
-
Trench size 3100 mm (W) x 750 mm (D)
32
108160
3380
Trench size 2700 mm (W) x 750 mm (D)
32
94048
2939
Trench size 2400 mm (W) x 750 mm (D)
32
83680
2615
Trench size 2400 mm (W) x 1500 mm (D)
126
659484
5234
Trench size 2000 mm (W) x 750 mm (D)
32
69856
2183
Trench size 1500 mm (W) x 750 mm (D)
95
155230
1634
Trench size 1250 mm (W) x 750 mm (D)
63
85932
1364
Trench size 750 mm (W) x 750 mm (D)
252
205380
815
EARTHING
-
-
-
Supply, laying and termination of both ends of earthing cables from earth grid pit to the DCS/ Local panels/ Barrier earth bus bars in trays/ conduits/ trenches as required.
-
-
-
For earthing cable upto 50 mm² size with PVC insulation.
315
112140
356
PIPING / TUBING / FABRICATION WORK
-
-
-
Fabrication and erection of SS Air lines and fittings including supply/ fabrication/ erection of supports, installation of distribution, pneumatic testing and painting of supports but exclusive of supply of pipe and fittings as per standard
-
-
-
For size 1"
158
61936
392
Laying of Bare/ PVC covered copper tubes/ SS tubes on perforated trays including clamping, termination at both ends, providing identifying tags at both ends and Air testing, but exclusive of supply of copper/SS tubes, fitting and erection of perforated tray/ angle tray
-
-
-
1/2" / 12 mm O.D . (for SS tubes)
63
10647
169
Up to 3/4" O.D. (for analyzers in SS tubes)
32
7552
236
Laying of copper tube for steam tracing of Instruments, primary impulse lines with steam traps/valve accessories including clamping, supply of clamps termination at both ends, providing and fixing metallic tags and hydraulic testing as per Standard given below but exclusive of supply of tube/ fitting and insulation as per standards
-
-
-
For sizes 3/8"/ 10 mm
63
8253
131
Tubing Hook-up of Control valves/ Pneumatic Transmitters etc. with air filter regulator / positioner / solenoid valves / Current to Pneumatic converters etc. as per Standards
-
-
-
7-52-1906 (Tubing hook - up control valve with smart / FF positioner - 1/2 inch OD)
1
1316
1316
7-52-1908 (Tubing hook - up control valve with smart / FF positioner - 1/2 inch OD)
1
1316
1316
Supply & wrapping with sodium silicate inhibited ceramic fiber rope (SS-wire braided) after cleaning the impulse lines of dust, rust, grease. The wrapping of the rope around impulse line shall cover it completely without leaving any gap. Apply two layers of self-adhesive Aluminum foil tape of minimum 0.1 mm thick spirally bound over the fiber rope surface with the joints in two layers staggered with all other specifications inline with specification '6-44-0002' for Hot insulation
-
-
-
1/2" impulse line (with 3/8" tracer)
158
77578
491
3/4" impulse line (with 3/8" tracer)
158
107440
680
3" impulse line (with 3/8" tracer)
32
90944
2842
Erection of SS Air distribution manifold and fittings including supply/ fabrication/ erection of supports, pneumatic testing and painting of supports but exclusive of supply of SS Air distribution manifold and fittings
-
-
-
Installation of 12-way Air Manifold (1/2") as per Standard 7-52-1904
1
4046
4046
Installation of 6-way Air Manifold (1/2") as per Standard 7-52-1905
1
2408
2408
DRILLING AND THREADING OF BLIND FLANGES
-
-
-
Making of 1/2" screwed connections on 1-1/2" blind flanges of specified materials/ ratings, by drilling holes and tapping
-
-
-
In Carbon Steel , 150# flange
1
338
338
In Carbon Steel , 300# flange
1
405
405
In Stainless Steel , 150# flange
1
506
506
Making of 1/2" screwed connections on 2" blind flanges of specified materials/ ratings, by drilling holes and tapping
-
-
-
In Carbon Steel , 150# flange
1
371
371
In Carbon Steel , 300# flange
1
439
439
In Stainless Steel , 150# flange
1
641
641
Making of 3/4" screwed connections on 2" blind flanges of specified materials/ ratings, by drilling holes and tapping
-
-
-
In Carbon Steel , 300# flange
1
439
439
In Staineless Steel , 300# flange
1
709
709
Making of 1/2" screwed connections on 3" blind flanges of specified materials/ ratings, by drilling holes and tapping
-
-
-
In Carbon Steel , 150# flange
1
405
405
In Carbon Steel , 300# flange
1
439
439
In Stainless Steel , 150# flange
1
641
641
FABRICATION WORKS
-
-
-
Fabrication of Siphons / Condensate pots as per drawing attached with following material including supply of pipes etc.
-
-
-
Syphon - Carbon steel
1
2363
2363
Syphon - Stainless steel
1
3375
3375
PWHT/ STRESS RELIEF - CARBON STEEL
-
-
-
Post-weld Heat Treatment (PWHT)/ Stress Relieving of all weld joints in impulse piping of Pressure Gauges installations.
-
-
-
Installation standard 7-52-0432/ 0433/1112/1113
1
439
439
Post-weld Heat Treatment (PWHT)/ Stress Relieving of all weld joints in impulse piping of Pressure Instruments installations.
-
-
-
Installation Standard 7-52-2104
1
439
439
Post-weld Heat Treatment (PWHT)/ Stress Relieving of all weld joints in impulse piping of Differential Pressure (Flow) Instruments
-
-
-
Installation standard 7-52-1305
1
439
439
Post-weld Heat Treatment (PWHT)/ Stress Relieving of all weld joints in impulse piping of Differential Pressure (Level) Instruments
-
-
-
Installation standard 7-52-1566
1
3375
3375
Post-weld Heat Treatment (PWHT)/ Stress Relieving of all weld joints in impulse piping of Magnetic Level Gauges
-
-
-
Installation Standard 7-52-3501
1
1620
1620
RADIOGRAPHY - CARBON STEEL WELD JOINTS
-
-
-
Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Pressure Gauges
-
-
-
Installation standard 7-52-0432/ 0433/1112/1113
1
506
506
Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Pressure Instruments installations
-
-
-
Installation standard 7-52-2104
1
574
574
Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differential Pressure (Flow) Instruments
-
-
-
Installation standard 7-52-1305
1
506
506
Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differential Pressure (Level) Instruments
-
-
-
Installation standard 7-52-1566
1
3713
3713
Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Magnetic Level Gauges
-
-
-
Installation Standard 7-52-3501
1
2160
2160
Hardness Test
-
-
-
Hardness test of all weld joints to have maximum hardness of 200 BHN after completing impulse piping of pressure gauge installations.
-
-
-
Installation Standard 7-52-0432/0433/1112/1113
2
946
473
Hardness Test of all the weld joints to have maximum hardness of 200BHN after completing impulse piping of Pressure Instruments installation
-
-
-
Installation standard 7-52-2104
1
473
473
Hardness Test of all the weld joints to have maximum hardness of 200BHN after completing impulse piping of Differential Pressure Instruments installation
-
-
-
Installation standard 7-52-1566
1
3375
3375
Hardness test of all weld joints to have maximum hardness of 200 BHN after completing impulse piping of guided wave radar level instrument Installation,
-
-
-
Installation standard 7-52-3506
1
2160
2160
Hardness test of all weld joints to have maximum hardness of 200 BHN after completing impulse piping of Level gauges Installation,
-
-
-
Installation standard 7-52-3501
1
1688
1688
Fire protection of instrument cable duct/trays
-
-
-
Supply and erection of fire protection material for instrument cable ducts as per specification enclosed elsewhere with tender
-
-
-
Run of Duct 1000mm(W) X 400mm(H)
1250
5481250
4385
Run of Duct 400mm(W) X 200mm(H)
1250
2742500
2194
Run of Duct 1200mm(W) X 400mm(H)
350
1639750
4685
Run of Duct 800mm(W) X 300mm(H)
600
2450400
4084
Run of Duct 600mm(W) X 300mm(H)
500
1409500
2819
Supply and erection of fire protection of cable trays as per specification enclosed elsewhere with tender
-
-
-
Run of Tray 300mm (W) X 30mm (H)
300
463200
1544
Run of Tray Angle tray of size 50 mm X 50mm X 6mm
150
149250
995
STRUCTURAL
-
-
-
Supply, fabrication and erection of FRP duct, and its supports as per Standard 7-52-0253. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct Width Reducer, Vertical Plane Tee, Vertical Plane Elbow, Duct Bridge (Jump-Over), sleeves
-
-
-
Run of Duct 400mm (W) x 200mm (H)
30
152520
5084
Run of Duct 1200mm (W) x 400mm (H)
30
363090
12103
Run of Duct 600mm (W) x 300mm (H)
30
190140
6338
Run of Duct 800mm (W) x 300mm (H)
30
247050
8235
Run of Duct 1000mm (W) x 400mm (H)
30
286350
9545
Supply, Fabrication and erection of Galvanised Iron duct and its supports as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Duct Bridge (jumpover), Sleeves.
-
-
-
Run of Duct 1200mm (W) X 400mm (H)
325
4345900
13372
Run of Duct 400mm (W) X 200mm (H)
1230
4525170
3679
Run of Duct 1000mm (W) X 400mm (H)
1260
14806260
11751
Run of Duct 600mm (W) X 300mm (H)
440
3967920
9018
Run of Duct 800mm (W) X 300mm (H)
550
5646850
10267
Supply, fabrication and installation of of Galvanized Iron ladder tray and its supports as per drawing including bends, tees and elbows, fabricated from 75 mm x 75 mm x 6 mm Galvanized Iron Angle with 50 mm (W) x 6 mm thick Galvanized Iron flat including supply and installation of supports and painting of supports as per specifications.
-
-
-
Run of ladder tray 600mm width
65
135460
2084
Supply, fabrication and erection of angle/ channel trays fabricated out of MS and its supports as per drawing with surface prepared for painting and with one coat of primer as per IS:2074 and two coats of finished paint including supply of paint.
-
-
-
Tray of 50 x 50 x 6 mm angle
160
86240
539
Supply and erection of prefabricated Anodised Aluminium perforated trays and its supports including tees, bends and elbows , painting of supports including supply of supports,paint as per painting specifications
-
-
-
Tray of 60mm (W) X 20mm (H) with cover
325
187200
576
Tray of 150mm (W) X 30mm (H) with cover
150
168150
1121
Tray of 300mm (W) X 30mm (H) with cover
300
497700
1659
GENERAL SITE WORK
-
-
-
Supply of Prefabricated FRP canopies along with mounting accessories for local instruments, Transmitters, Junction Box, local panel /cabinet etc. for mounting on the stanchion and alignment.
-
-
-
Canopy for local instruments,transmitters
30
75210
2507
Canopies for temperature elements
30
75210
2507
Canopies for push buttons
1
2507
2507
Canopy for Junction Boxes
20
62740
3137
Erection of Prefabricated FRP canopies for local instruments, Transmitters, Junction Box, local panel /cabinet etc. on the stanchion and alignment.
-
-
-
Canopies for local instruments, transmitters
30
11130
371
Canopies for local temperature elements
30
11130
371
Canopies for push buttons
1
371
371
Canopy for Junction Boxes
20
7420
371
DIFFERENTIAL PRESSURE (FLOW) TRANSMITTERS (Excl. supply of Impulse pipe / Tubing material)
-
-
-
Installation of Differential pressure(with or without integral manifold)/ Diaphragm Seal Type Differential Pressure flow instruments including Mounting on Yoke, supply of supports for impulse lines/ manifolds/ capillary, fabrication and Installation of manifolds/ impulse lines with supports as per Standard indicated below, laying of capillary on supports, hydraulic testing and painting of supports but exclusive of Supply of Instruments, Piping material, all Electrical/ Pneumatic connections, Yoke and Calibration.
-
-
-
In Carbon Steel as per Standard 7-52-1305
6
9750
1625
In Carbon Steel as per Standard B269-7-52-3306
1
28350
28350
GENERAL SITE WORK
-
-
-
Supply of Yoke supports for transmitters/ preamplifiers (wherever applicable) including supply, fabrication and erection of instrument yoke of all types and painting of yoke supports but exclusive of mounting of Instrument on supports.
-
-
-
2" Yoke supports as per standard 7-52-0101
70
70910
1013
Supply, fabrication and installation of structural supports with MS channel/angle/plates etc. for supports of miscellaneous instruments/ cabinets/ panels including cutting, welding , bolting, rivetting, grouting including supply and installation of installation hardware like anchor bolts/nuts etc., painting of supports including supply of paints as per specification, including all labours and materials and completion of jobs in all aspects as per drawings/ directions of Engineer-in-Charge nor paid).
-
-
-
Structural steel ISMC 100
0.3
23368
77895
Identification of instrument items wherever required including supply of approved colour of paint/ paints (Fluorescent), painting of tag number (approx 25-50 mm high) on instrument item like transmitter, switches, level gauges, control valves etc. as specified by Engineer-in-Charge.
-
-
-
Identification of instrument items
70
20510
293
Removal and remounting of accessories of control valves including removal of positioners, solenoid valves, tubing, limit switches and other accessories at store, tagging the components/ accessories/ bunching/ tying and handing over to owner's store for safe custody, refixing/ remounting of all accessories like positioners, solenoid valves tubing, limit switches etc. in field on control valves.
-
-
-
Removal and remounting of accessories
30
50640
1688
CHIEF CONTROLLER OF EXPLOSIVE( CCE) CERTIFICATES FOR FIELD ELECTRICAL/ ELECTRONIC INSTRUMENTS & ACCESSORIES AND EQUIPMENTS
-
-
-
Obtaining certificate of approval from Chief Controller Of Explosives( CCE) for field electrical/electronic instruments & accessories and equipments based on type test certificate made available from the instrument vendors including submission of application to statutory authorities , necessary fees, all test certificates, equipment drawings in required volumes, interaction with the authorities, follow-up for approval, obtaining necessary approval certificate before energization of field electrical/electronic instruments & accessories and equipments.
1
48947
48947
Deployment of Instrument Technicians along with required test equipments, tools & tackles for Calibration /Re-Calibration of field instruments, Functional Checks of Instruments, any other requirement as & when required as per the instructions of Engineer-in-charge. One manday is 8
Hrs duty.
-
-
-
Deployment of Instrument Technicians
6
7320
1220
Deployment of Electrician with all the required tools and tackles as per the instructions of
Engineer-in-charge.One Man Day is 8 Hrs Duty.
-
-
-
Deployment of Electrician
6
7320
1220
Deployment of Helpers (Semi skilled) with required tools & tackles as per the instruction of
Engineer-in-Charge.One Man Day is 8 Hrs Duty.
-
-
-
Deployment of Helper
6
5538
923
Supply of Manpower :
Agency to provide & mobilise following manpower as per instructions of Engineer in-charge for delivering exclusive service to B AND R . However, 2 weeks' notice shall be given for mobilisation and 1 day notice shall be given for demobilisation. Note : The quoted rate of manpower deployment shall be inclusive of cost towards required PPEs, facilities ecessary for functioning at site and complience of applicable Statutory obligation e.g P.F. & ESI etc. (1 Man-Month should be considered as 30 man-days). Necessary qualification for the person to be deployes is furnished elsewher in the Contract.
-
-
-
DISCIPLINE ENGINEER :
-
-
-
INSTRUMENTATION
10
450000
45000
SUPERVISOR
-
-
-
INSTRUMENTATION
10
297000
29700
SAFETY
10
297000
29700
"NOTE:-
THE ABOVE RATE SHALL BE INCLUSIVE OF ALL TAXES & DUTIES, ROYALTIES, CESS, FEE, ENVIORMENTAL & POLLUTION, FITNESS & SAFETY CLEARANCE CHARGES (IF ANY), OR ANY OTHER INCIDENTAL CHARGES ETC BUT EXCLUDING GST."
-
-
-
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