IHB Limited Tender
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Costs
EMD
₹ 1,07,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Rate Contract For Mainline Maintenance And Emergency Repair Works And Other Miscellaneous Maintenance Activities In Dumad-hariyala-sanand Section Of Kgpl In Gujarat
Description
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Contact
Tender Id
2024_IHB_184091_1Bid Award Id
ViewTender No
IHB021Tender Authority
IHB Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
BOQ Items
Providing and operating items for attending the job at site, as per job requirement & at IHB's descretion.One day shall be of 8 hours duration of uninterrupted availability for continuous usage of the deployed service, i.e. for the first eight hours or part there of from the time of deployment - contractor shall be paid amount equal to one day. (i.e. 1 equipment day = 8 hrs of deployment and availability for contInuous usage unless otherwise specifically mentioned in the SOR item). The working hours shall start from the time of deployment at site. This will be inclusive of Operational Charges (Fuel, Consumables, Operator etc whatsoever is required for intended operational at site); Job is to be carried out as per Tender Document and as per Instruction of EIC. Any additional deployment beyond Eight (8) hours, shall be paid extra as additional proporationate Day, and shall not be liable for any short of overtime / payment in any form. (i.e. for deployment of any sort of following services for a period of 10 hours in a day, same shall be paid as 1.25 Days (For items below)
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-
-
Tractor :Tractor with Fuel, operator for Transportation as per Job requirement (for owner supplied items)
4
-
3938.6
Dewatering Pump: providing and operating diesel engine driven (of capacity not less than 5 HP) water pump set including Operator, fuel, hose length of suction / discharge side of at least 30 meter for continuous functioning of the same at site.
6
-
2249.11
Providing and operating at least 25KVA DG set for welding of leak clamp, weld plus end or for any other job in mainline including operator & fuel.
6
-
8037.41
Portable DG Set: Providing Portable DG set (5 KVA) for 230 volt power supply for lighting / buffing / grinding / UT / X-ray etc. including mobilisation and demobilisation charges, Operator, fuel etc for continuous functioning of the same at site. One day shall be equivalent to 24 hrs.
6
-
5619.27
Halogen / focus set: Providing and temporary installation of Halogen / focus set with 30 mtr. extension cable including spare lamp 1000 watt for illumination of working area. One day shall be equivalent to 24 hrs.
6
-
561.92
Additional Service Crew for Mechanical Miscllaneous Job as directed by EIC inclusive of 1 Pipe Line fitter & 2 Rigger along with Technician Tool boxes, consumables etc. One day shall be equivalent to 24 hrs.
6
-
1686.82
Providing & operating JCB for earth work in excavation in both ordinary & rocky soil for ROW cleaning, washout rectification/ installation of anode ground bed, sacrificial anodes, cable trenches, pipeline trenches, etc. including backfilling the same after completion of working in all respect and up to the satisfaction of Site Engineer / EIC & the cost includes all labour, materials complete as per direction of SiteEngineer/ EIC.
72
-
1337.24
Providing the air compressor of minimum 250 CFM capacity for other than the emergency works (leak / pilferage / burst) as per need basis in ROW works as per direction of EIC. One day shall be equivalent to 24 hrs.
2
-
17553.16
Providing tent of minimum size 10m x6 m, chair-50 nos, etc. One day shall be equivalent to 24 hrs.
8
-
8511.37
SITE GRADING: Surface dressing (cleaning, levelling, stripping etc whatsoever to make approachable access for movement of machineries at intended site) of the ground including removing vegetation and inequalities not exceeding 30 cm deep and disposal of rubbish, lead upto 50 m and lift upto 1.5 m - All kinds of soil surface, as per job requirement & directions of Engineer-in-charge.
1000
-
11.65
Earth work in excavation in all kinds of soil, both wet & dry condition (except hard rock requiring blasting, chiselling / pneumatic drilling) for foundation, substructures, trenches, sumps, pits etc. to the following depths including shoring, strutting, trimming of sides of the trenches, dressing, ramming and levelling the bottom of the trenches correct to level, grade etc. including bailing out of water (if any), stacking selected excavated earth for backfilling, filling available excavated earth in trenches, foundation, plinth etc. and/or disposing the excess earth outside IHB premises to an unobjectionable area with all leads & lifts, etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of the Site Engineer/EIC.
-
-
-
Excavation Up To 2.5 M - All kind of soil except hard rock (Measured from original ground level)
137.5
-
235.54
Excavation B/w 2.5 M to 5 M - All kind of soil except hard rock
50
-
424.04
Excavation B/w 5 M & up to 50 M - All kind of soil except hard rock
20
-
696.1
Hard Rock Removal - Excavation and backfilling in hard rock (requiring blasting chiselling / pneumatic drilling) dewatering if required, consolidating the trench bed, as per drawing and/or the direction of the EIC.
20
-
813.13
Backfilling of Excavated Pit / Trench: Backfilling of the excavated pit/trench by Hydraulic means (JCB)/ Manual Means, soil (excluding rock) removed during excavation of trench (stored within 50 m radius of the excavated trench).
207.5
-
210.08
Manual excavation (restricted area without the use of JCB) in all type of soil including hard murrum for exposing existing pipeline, bottom clearance including keeping top layer of soil seperately, shoring, shuttering, stacking of soil, followed by backfilling of the trench. The contractor shall properly compact the backfilled earth & restore the RoW to original condition as per the direction of EIC/site engineer.
10
-
480.76
REMOVAL OF PILFERER'S WELDING ARRANGEMENT When pipe, flange and valve assembly found welded over mainline pipe with or without patch welding: Removal of welded valve and pipe assembly with Grinding/ Cutting Machine. All resources required (machinery, manpower etc) for the cutting purpose will be provided by the contractor including charges of the cutter/ grinder complete in all respect as per direction of EIC/ Site Engineer/ Site Representative
2
-
8965.68
WELDING AND FITTING LEAK CLAMP/WELD PLUS END (max length upto 1000mm) : Fitting and Welding of leak clamp on pipe after depressurising the mainline, fitting, tightening and welding of leak repair clamp shall be carried out. Contractor shall give all required assistance for depresurising the line, temporarily plugging leak point, assistance for closure of Mainline Valve in upstream & in downstrem of leak point. Only Leak clamp shall be provided by owner from nearest owner store yard. Lifting, transportation to site, Fitting and Welding of leak clamp of length maximum upto 1000 mm, over mainline pipe with all tools tackles, i.e . Hydra, welding machine and qualified welder under the direction and supervision of site engineer/EIC. Fit-Up & Welding charges include fuel charges for the DG Machine, charges of the welder, fitter, helper, Grinder and supervisor, cost of welding rods, other accessories etc. complete in all respect. Welding of leak clamp includes welding circumferentialy and longitudinaly including welding of fasteners (nuts &bolts), Testing of welding integrity with Dye Penetration (DP) test complete in all respect as per direction of EIC/ Site Engineer/Site Representative.
-
-
-
18"
2
-
31495.25
Sleeving of Mainline:- Type B: Fabrication, fitment and welding of full encirclement sleeves from owners supplied pipes over pitted/ defect sections of the exposed pipeline including testing/inspection (DP/ Tell tale test), supply of all equipment, consumables, labor etc. required to complete the work in all respects as per the specifications and direction of the Site Engineer/EIC. Pipes will be supplied by the Owner from Owner's Store yards and shall be transported to site at the Contractor's risk & cost.
-
-
-
18"
2
-
9843.43
Flood coating by R-95 Powercrete Liquid epoxy paint (Consisting Part A & Part B mixed in ratio as per manufacture recommendation over mainline pipe/ leak clamp/ sleeve etc. including surface preparation as per tender specification & application of liquid epoxy paint (Powercrete R-95) over finished surface. The cost includes all materials( liquid epoxy R-95) consumables, labour etc. The thickness of flood coating shall be 900-1000 micron.
10
-
5758.38
COATING REFURBISHMENT: Cost of Coating & Wrapping refurbishment on different size pipes section / welded Leak clamp / or adajacent to sleeving or on sleeve with owner supplied Cold applied tape as per specifications /directions specified in SCC in all respects. Work includes removal of old coating, pipe cleaning by sand blasting, primer application, coating application (Inner & Outer). Payment shall be made depending upon pipeline size as per following separate pipeline sizes.
-
-
-
18"
20
-
1395.86
Quick Response Team: Monthly charges for providing Quick Response Team (QRT) with vehicle as detailed in Annexure B with running of 2500KM. The normal duty hours for the QRT crew and vehicle shall be 8 hours. However, the team shall render the services round the clock as per the requirement of the Owner. The rate also include providing and maintaining 01 no. vehicle for QRT (5 seater pick up van with extant EURO/ Bharat stage norms, not earlier than 2023 model). QRT shall always remain alert and shall remain in touch with pipeline operation group, mainline maintenance group so as to immediately act upon to tackle any emergency in mainline. The leak clamps, sleeves, coating materials and other IHB supplied materials to be shifted from Owner designated location to the site through this utility Vehicle without any extra cost. QRT shall proceed to emergency site anywhere as per stretch under work immediately after report of emergencies along with fully equipped ERV. The Contractor shall maintain an establishment at his own cost & expenses for accommodating QRT facilities near KGPL stations or as directed by EIC along with telephone and mobile facilities for all team members for un-interrupted communication. No extra payment shall be made for QRT and vehicle other than this SOR Item. QRT personnel can also be used for regular maitnenance work at stations as well as on mainline of KGPL. QRT team can be used for assessing CP system health periodically which may include taking pipe to soil potential in ML and submitting the report for assessment of maintenance required under the scope of work. IHB employee shall also use QRT vehicle for regular maintenance work/ ROW visit/ Surprise check of mainline as per the requirement of IHB. QRT Team as whole or a part of service crew can be discountined from service as per instruction of EIC and payment will be proportionate accordingly.
CP Reading along ML by QRT: Measuring, recording and submitting the cathodic protection readings along the entire pipeline by repeated adjustments of the settings of the CPTR/ CPPSM units etc. as per specifications for achieving full/maximum protection of all the stretches as per the criteria of protection mentioned in the specifications. Measuring the relevant readings at the cathodic protection stations and "pipe to soil potential" readings at all the test lead locations along the pipeline including the CP station parameters like current(AC/DC), voltage(AC/DC),circuit resistance,battery voltage/current etc., preparing and submitting pipe to soil potential profile, graphs and other data pertaining to the cathodic protection of the pipeline,job complete in all respects as per specification and instructions of Site Engineer / Engineer-in-Charge, including cost of all labour, instruments and services rendered.
12
-
374148.79
Operating Charges for every KM over & above 2500 KM including cost of fuel, lubricants, wages etc. as above, (if executed). The rate for this item shall remain firm and shall be regulated as per quoted rates for this item.
1000
-
8.12
Laying, Spreading of Morrum for Road Diversion: Laying, Spreading of Morrum by deployment of all required machineries, tools, manpower, whatsoever for making Road Diversion as per job requirement and as per IHB's requirement.
60
-
168.57
Road Cutting bituminous or water bound macadam road, stacking the material and making good the same as previous including supply of extra quantity of aggregate, moorum grit and bitumen etc. required, disposal of surplus earth if any/ complete as per the description of EIC. Job includes supply of all labour, equipment etc.
40
-
534.94
Providing Hydra (10-12 TON capacity ) along with belts, chains, hooks etc at site for shifting heavy material or equipments like pipes, welding machine, cold cutting machine etc.The rate is inclusive of mobilisation and demobilisation cost, hiring and running cost, fuel, consumables, lube oil cost, operator cost etc., as per direction of EIC. Payment towards equipment running charges shall b e made only if payments are not covered in any of the SOR items elese where in this contract. (1Day= 08 hours of continuous operation of hydra)
10
-
5293.27
Supply of 12 Kl water as and when required basis including cost of hiring of 12 Kl capacity tanker lorry, fuel, labour etc.
12
-
12711.1
Providing Nitrogen filled cylinder each of 7m3 capacity at 140-300 bar, as and when required basis including hose assembly (hose length 10 m minimum) fitted with flange 2 inch 600# /1 inch 600# on one end and regulator with valve on another end However, cylinder shall be the property of the Contractor.
12
-
1122.73
Supply of additional Services : (For items below)
-
-
-
Deployment of dedicated security guard/watch man at site for safety and security of pipeline during exigencies. The security guards shall be deputed at site on 24*7 basis till the completion of the work and closure of site. The security guard shall remain available at site to protect pipeline from any untoward activities. The unit of measurement 'EA' means shift of 8 hours by one security guard.
15
-
623.69
Hire Charges for Labour for emergency works: Note: Payment for Labour charges under this item will be made only for work carried out other than work mentioned in other SOR items of the tender and as per direction of Engineer-in-Charge. Unit per labour per day is shift of 08 hours.
70
-
459.42
Pipe Replacement Jobs
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-
-
Transportation of pipe:-Taking delivery and transportation of Owner-supplied coated/bare pipe (upto length of 12m of OD 10"/12"/14"/18") to the leak/pilferage/burst site in KGPL Gujarat from designated stockpile locations, loading and unloading, inspection of the coated/bare pipes visually and with holiday detector for defects, arranging all necessary intermediate storage area required thereof till the pipe(s) are installed in permanent position. Carrying out repair of pipe & coating defects for defects occurring after "taking over" of pipes from Owner, replacement in the case of non-repairable defects and repairing damages to pipe coating including defects/ damages occurring during transportation & handling.Payment will be made per trip of trailor.
2
-
45986.27
HYDRO-TESTING: Taking pipe from owner's stocking point with the help of suitable lifting arrangement (Hydra/ Crane) and putting on wooden slippers and bags etc. at testing area. Fitting/ Welding of pipes in desired length as per specification & direction with E-6010/E-7018/ other approved electrodes, Welding of suitable blinds on open end of test pipe section, fitting of all attachments for filling of water, air bleeding, calibrated pressure gauge installation, pressurisation machine etc. by providing all required material, instruments, pressure testing machine for succesful completion of hydrotesting of pipes. All safety precautions shall be taken and observed by the contractor throughout the work & testing. Testing shall be done at pressure as decided by owner (1.25 times of design pressure) during testing time for a period of four (4) hours / as decided by owner. After completion of the hydrotesting, pipes shall be cut and suitable machining shall be done to restore its original shape/ contour e.g. bevelling of open ends by grinding etc. In no case coated section shall be damaged by the contractor the reason whatsoever. Subsequent upon hydrotesting and making pipes in original shape , contour etc., the pipes shall be stacked at locations desired in a safe manner on wooden slippers /sand bags etc after one coat of primer on uncoated pipe and with bevel protector at each end. Only pipes shall be supplied by owner to the contractor. All other machines, materials, blinds (16 MM MS Cap), instruments, fittings, labour, water etc. shall be arranged by the contractor for successful completion of the work. Date of hydrotesting, hydrotesting pressure, duration of testing, length of pipe, Grade & thickness of pipe shall be written by the contractor with synthetic enamel paint on pipe. The work shall be conducted in a best workmanship manner and as per instruction of EIC/Site Engineer.
-
-
-
18"
2
-
25978.76
Pipe Cold Cutting: After evacuation of product from the piping, the Contractor shall arrange suitable cold cutting machine, associated tools & tackles, operators, consumables, compressor, hoses etc. to cut pipe at mentioned location as per instructions of Engineer -in-Charge/ Site Engineer (the location shall be accessible for installation of the cold cutting machine before carrying out the job which is not covered in the scope of this item). The Contractor scope is including all required manpower, equipments, tools, tackles , materials, consumables etc. for completion of work in all respects as per instructions of Engineer-in-Charge/ Site Engineer. Note: Unit #EA# shall mean one full circumferential cut.
-
-
-
18"
4
-
85892.14
Lowering & fitting of pipe (of OD 10"/12"/14"/18"):- Shifting of pipe from designated place at site to work place, lowering of pipe in trench (Up to 05 meter depth) on sleepers/sand bags, cutting, grinding, fittings to match the mating edges of different thickness, al ignment of pipe, fit-up, tieing-in and making pipe ready to hook-up/fitting of weld plus end with existing mainline on both side, including fixing of half coupling etc, repair of damaged coating, making through the pipeline etc as per standard operating procedure and as per instructions of the Engineer-in-Charge to his satisfaction including supplying of all types of tools & tackles, lifting arrangements, equipments, Hydra all consumables & labour etc to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication. Payment will be made for each pipe upto 12 meter.
2
-
118521.31
Hook Up Joint (of OD 10"/12"/18"/20"):-Edge preparation of pipe, welding using approved welding electrodes, Nitrogen purging, mud plugging, foam pigs insertion, ultrasonic thickness of pipe, DP test, Fitting welding of TOR & tapping, 100% radiography including all consumables, equipments, welder & helpers, tools & tackles, testing/inspection etc to complete the work in all respect with all safety precautions as per the codes/specifications, drawing and direction of EIC/Site Engineer. TOR fittings & Foam pig shall be in scope of owner. Payment will be done on per joint welding basis.
2
-
225980.62
Grass cutting / cleaning / housekeeping of at Sectionlizing valve (SV) & cathodic protection(CP) station including transportation, labour, material charges etc. The SV & CP locations are all along the cross counrty pipeline under KGPL
-
-
-
Grass cutting / cleaning housekeeping of at Repeater cum Cathodic protection station (RCP) or Cathodic Protection location where building and or brick masonry boundary is available including transportation, labour charges etc. Note: RCP/CP shall include overall area covered inside the boundary of RCP premises.
12
-
2831.28
Pest Control:
-
-
-
Providing Pied Piper services/Rodent control service for Pest control (House mouse, Root rat, Norway rat, Bandicoot, Mosquitoes, Coc kroaches, Ants etc.) monthly/bimonthly/quaterly/ as directed by EIC, in open area inside SV station premises, RCP/CP stations etc. including all materials, manpower, tools and tackles etc and as per Site Engineer/EIC.
64
-
3144.24
Providing Snake Pro services in and around SV/RCP/CP etc monthly/bimonthly/quaterly/ as directed by EIC
64
-
2066.7
THE BELOW MENTIONED MISCELLANEOUS ITEMS SHALL BE EXECUTED UPON SPECIFIC APPROVAL FROM ENGINEER-IN-CHARGE
-
-
-
CP/Electrical Job
-
-
-
Supply of Cu- Cuso4 permanent Half cell with minimum 10 m length of tail cable, as per specifications of approved make
4
-
8458.64
Installation of permanent half cells including connecting the cable in the TLP etc. with cable lugs, sealing material, laying of cab le, testing & commissioning of cell etc. all complete with required material, excavation, backfilling etc. as per specifications, re commendation of cell supplier and directions of Site Engineer / Engineer-in-Charge.
4
-
7567.34
LT STRAIGHT THROUGH CABLE JOINT FOR ARMOURED PVC INSULATED CABLE (INCLUDING COST OF JOINT KIT OF CAST RESIN TYPE): Making straight through joints for medium voltage PVC armoured power & control cables (upto 1.1KV grade) including cutting, stripping of cable insula tion, including supply of castres in straight through cable jointing kit of Mahindra /CCI / approved equivalent make with ferrules. All complete with labour and materials as per drawings, specifications and directions of Engineer-in-charge: 1 x upto 70 sqmm
6
-
1707.25
EARTH ELECTRODES: Supplying, installation, testing of GI earthing electrode, including the supply and installation of the CI cover, charcoal /special backfill etc. and construction of chamber; complete as per drawings,specifications and directions of the Site Engineer, Including the cost of all labour, tools, materials etc. complete in all respects.
4
-
12035.36
EARTH STRIP / WIRE / ROPE / CABLE: Supply, installing and testing of earthing strip/ wire/ rope/ cable for completely making the earthing grid system by supplying, laying the GI / Cu strip and making all the necessary welding joints, connecting to the earthin g electrodes and existing earthing grid etc., complete as per drawings, specifications and directions of the Site engineer/Engine er-in-charge, including the cost of all labour, tools, materials, etc. complete in all respect.: 50 mm X 6 mm G.I. earthing strip
80
-
217.3
EARTH STRIP / WIRE / ROPE / CABLE: Supply, installing and testing of earthing strip/ wire/ rope/ cable for completely making the e arthing grid system by supplying, laying the GI / Cu strip and making all the necessary welding joints, connecting to the earthi ng electrodes and existing earthing grid etc., complete as per drawings, specifications and directions of the Site engineer/Engin eer-in-charge, including the cost of all labour, tools, materials, etc. complete in all respect.: 40 mm X 5 mm G.I. earthing strip
20
-
152.05
EARTH STRIP / WIRE / ROPE / CABLE: Supply, installing and testing of earthing strip/ wire/ rope/ cable for completely making the earthing grid system by supplying, laying the GI / Cu strip and making all the necessary welding joints, connecting to the earthing electrodes and existing earthing grid etc., complete as per drawings, specifications and directions of the Site engineer/Engineer-in-charge, including the cost of all labour, tools, materials, etc. complete in all respect.: Insulated GI wire / rope 35 sq. mm
20
-
105.68
Magnesium Anode : Supply, Installation , testing and commisioning of Magnesium anode (minimum 7.6 Kg each) including its tail cable of size of 1c x 6 sq.mm. XLPE/ PVC insulated stranded copper cable of total length 10 meter including PVC cap, special back-fill mat erial ( filled in cotton sack) with sealing compound complete in all respect including its excavations, back filling etc. as per specifications and drawings. The work complete in all respect shall include supply of all labour , tools etc. and shall be carried out as per the directions of the EIC/ Site Engineer and as per AFC drawings.
6
-
8357.04
Solid State Decoupling Device: Installation of owner supplied solid state decoupling device as per specifications including terminating the cables in the TLP box with cable lugs, sealing material, laying of cable, testing & commissioning of Zinc anodes etc. all complete with required material, excavation, backfilling etc. as per specification and directions of Site Engineer/ Engineer-in-Charge .
4
-
4628.92
Laying of anode header / cathode / reference cell cables at a minimum depth of 1 meter and connection to the CP unit / pipeline / half cell etc. The work includes excavation, installation, supply of all required materials such as sealing materials, lugs, PVC sleev e, repair materials etc., and carrying out all works such as exposing pipe, coating repair, cad welding / pin brazing, backfilling etc.,; in all types of strata and soil (including rock) by making the trench, back filling the trench, cable terminations, work compl ete in all respects including cost of all labour, material, tools etc. as per specification and instruction of Site Engineer / Engin eer-In-Charge and approved drawings (1cX35sqmm)
240
-
194.5
Supply and laying of approved quality 75 mm. thick second class brick flat soling with sand filling in the interestices, in cable trenches for protection of laid cables in all respects including consumables, tools/ equipments and labour as per specifications, drawings and directions of Engieer-in-charge/ Site engineer.
60
-
394.1
Supplying and spreading of approved quality, fine, dry river sand in cable trenches after cable laying complete in all respects including consumables, tools/ equipment and labour as per specifications, drawings and directions of Engieer-in-charge / Site Engineer.
16
-
858.47
Supply & installation of Anode/Cathode junction box of approved make as per specification detailed in the tender document complete with all connecting terminal & shunts, other fittings, DC bus, MS plate box, bakelite terminal board, cable termination bolts, painting etc. : Junction Box having IP-55 degree of protection
2
-
8789.44
Supplying PVC insulated Aluminium conductor (Armoured) 35 sqmm 1 core industrial cable PVC sheathed, 1100 V IS:7098(1) of Havells make or Equivalent.
72
-
196.7
Supply of XLPE insulated , PVC sheathed cable, 1100 v grade conforming to IS: 7098 (P-1) as per specifications and approved make Tinned Copper Cable size 1cx10 sq.mm Unarmoured for distributed anodes of station CP system
48
-
170.43
Supply of XLPE insulated , PVC sheathed cable, 1100 v grade conforming to IS: 7098 (P-1) as per specifications and approved make Copper Cable size 3cx2.5 sq.mm armoured for half cell installation
48
-
92.26
Supply of XLPE insulated , PVC sheathed cable, 1100 v grade conforming to IS: 7098 (P-1) as per specifications and approved make: Copper Cable size 2cx6 sq.mm Armoured
60
-
160.52
Supplying & putting following back fill materials around high silicon/cast iron anodes/ scrap rails earthing electrodeas per the ins tructions of Site Engineer including the back fill materials, transportation tosite, labour etc. (For items below)"
-
-
-
COKE BREEZE (4-10mm size)
600
-
77.82
BENTONITE POWDER
300
-
11.89
SALT
1800
-
11.89
CHARCOAL
900
-
48.59
GYPSUM
120
-
11.89
CAD welding of the cable with pipeline: The job is inclusive of thefollowing: (a) Excavation upto pipe depth, Preparation of the Ca ble and Pipeline for Cad Welding (b) Proper Cad welding of the Cable with the Pipeline Trench (c) Encapsulation of the Cad Welded Pip eline portion (d) Checking holiday on the pipeline, backfilling. The job is also inclusive of all necessary labour ,sundry material s and accessories required to carry out the job in a proper manner and shall be carried out to the complete satisfaction of the Engine er-in-Charge/ Site Engineer
22
-
4817.55
Repair of the existing Test Lead Points in our Right-of-Way including supplying of all the required materials and making good the defects so as to complete the TLPs in working condition in accordance with the drawing for the following missing items/faults and as per the instructions of the Site Engineer /Engineer-in-Charge.(a)Providing & welding missing TLP Covers with locking arrangements and allen keys.
4
-
2053.84
Repair of the existing Test Lead Points in our Right-of-Way including supplying of all the required materials and making good the de fects so as to complete the TLPs in working condition in accordance with the drawing for the following missing items/faults and as per the instructions of the Site Engineer /Engineer-in-Charge.(b)Providing & welding missing TLP Box with Covers having locking arr angements with allen keys,5mm thick bakelite sheets,10mm dia. brass bolts,(c) Excavating the TLP upto the bottom of outlet of 2.5Sqm m PVC insulated cables,removal of the faulty cables,Providing & jointing new cables,connecting to the 5mm thick bakelite sheet and commissioning the TLPs in working condition complete as per the instructions of the Site Engineer/Engineer-in-Charge.
4
-
2867.98
Supply and pouring of water around anodes/scrap rails in anode bed, sacrificial anodes and earthing as directed by site engineer
12
-
97.67
Preparation of surface by removing dust, grease, rust, scales etc. & priming with one coat of red oxide primer & painting the surface with 2 coats of aluminium/smoke grey ( as applicable ) paint as per specifications including cost of all materials, paints, primer , complete in all respects as per instruction of site engineer.
-
-
-
In respect of CP fencing, structures, doors, lifting arrangement, energy meter box etc. with alluminium paint. Rate for "PER CP"
2
-
1865.77
In respect of CP unit painting with smoke gray paint. Rate for "PER CP"
2
-
736.49
ANODE INSTALLATION: Installation, testing & commissioning of owner supplied MMO/ZN/MG/Hi-Si anode. work includes excavation of well type trench up to depth of 4 m from ground level, laying of owner supplied prepacked MMO/ZN/MG/Hi-Si anode at depth of 4 M , filling the pit with muddy soil, coke breeze in layers before and after laying of the anodes in the trench, backfilling the trench with the loose earth already excavated as per the drawing & direction of site engineer. Supply of Salt & pet coke is in the scope of contractor. Laying of anode cable is not included in this item scope. Transportation of anodes form owners site to installation site is in the scope of contractor.
22
-
8020.1
Providing end termination of power/ control cable including cutting, stripping, providing & fixing lugs, cable insulation, providing & glanding double compression heavy duty brass cable gland conforming to IS: 12943 (Dowell's or approved equivalent), wherever specified, providing aluminium lugs, rimping/ soldering, as necessary,restoration of insulation/ clamping of cable, tagging with aluminium tag,earthing of armour, connection to the equipment terminals etc. all complete with labour and materials as per standard and direction of the Engineer - in -charge. Rate inclusive of cost of all lugs. Cost of Double compression heavy duty Flame Proof brass cable gland shall be paid separately. (For items below):
-
-
-
2 Core Cable (Up to and including 25 sq. mm.)
4
-
1415.17
3/3.5/4 Core Cable (Up to and including 50 sq. mm.)
4
-
1556.69
Supplying, Fabrication and installation of vandal proof test lead point (RCC) (TLP) of 6" dia. of cement concrete mix of 1:2:4 including supply of proper size of lug, washer & brass nut bolt, Bakelite insulation plate, 2 inch dia GI pipe (B class, lSI marked) of 1.5 mtr length threaded at one end to fit the vandal proof TLP Box & other end with bend pipe connection witha piece of GI pipe taking out from foundation for cable entries as per the sketch, movement of TLPs at various locations along the ROW, installation of same at site after earth excavation cast at site PCC (1:2:4) work, Backfilling the soil inclusive of supply, punning, painting with synthetic enamel paint. It also include end plug/cap drilling of holes thread cutting, fitting of washer insetting Bakelite sheet grouting the TLP (PCC 1:2:4) making electrical connection with 2 X 6 mm2 PVC copper wire between TLP by thermit welding/pin-brazing technique. The job complete in all respect as per drawing including material labours and as per direction of Engineer-in-Charge.
44
-
10298.57
ROW Facilities Maintenance
-
-
-
Supplying & fixing in position precasted boundary pillars with foundation block of size 1200 mm x 300mm x 100 mm thick made with RCC concrete in mix 1:1.5:3 (1 cement, 1.5 sand and 3 stone aggregate) of 20 mm nominal size inclusive of providing MS Reinforcement of 04 (Four) Nos. 10mm dia. main bars of length 1050mm approximately and 05(Five) Nos. 6mm dia. stirrups at 225mm c/c; engraving letters of the respective pipeline of size 2" X 2", on top face writing respective chainages as per drawing, providing suitable holes at the bottom to receive 02 (Two) Nos.of 12mm dia. dowel bars. "Transporting precast boundary pillars to the required location in ROW, excavating the pit of required size in all kinds of soil including hard murrum/ soft rock and embedding the bottom 400mm of the pillar in 1:2:4 P.C.C. (Plain Cement Concrete) of size 600mm X 500mm X 400mm, supplying & inserting 2 (Two)Nos. dowel bars 400mm long & 12m m dia. at the bottom of the boundary pillars. "Applying one coat of primer and two coats of synthetic enamel paint of approved quality and shades after thorough cleaning of surface. "Disposing off the surplus excavated earth after refilling, etc. all complete in all respect as per drawings, specifications and directions of Site Engineer/Engineer-in-Charge.
15
-
1047.86
Vent pipes: Supply, fabrication & installation of vent pipe with all necessary materials at the locations as per specifications, ex cavating & grouting in cement concrete 1:2:4, and all other works necessary for fabrication & installation including cleaning, primi ng & applying two coats of coaltar based epoxy paint on underground portions, supply and application of onecoat of primer and two co ats of epoxy paint of approved colour andquality on above ground portion, stencil letter cutting for number,direction, chainage etc. and restoration of site to original conditionand all other acts, deeds, matters and things and work, labour, inputs and materials/c onsumables necessary to perform and compte the work in all respects as per approved drawing & specifications and as per direction of Site Engineer /Engineer-in-Charge
4
-
4022.02
Mainline ROW dressing/cleaning: Area grading, levelling etc including cutting of rank vegetation, grass, brush wood, wild bushes, Ba bool trees, shrubs etc from the mainline ROW upto 51 meters wide by deploying of mechanical means such as JCB, Excavators etc and saplings of girth upto 30 cms measured at a height of 1 Mts above ground level . The uprooted debris are to be cleared from the ROW and safely disposed upto a distance of 50 m outside the periphery of the area cleared. The ROW area to be properly refilled and levelled. The job is to be completed by supplying labors, tools, tackles, equipments, machinery etc complete by the contractor.
5
-
10992.51
Supplying, fabricating and erecting including embedding in RCC / PCC in position MS structural steel section such as angle, tees, cha nnels ,beams and ther standard sections, painting two coats of synthetic enamel paint of 25 microns DFT each over a coat of Red Oxide steel primerof 25 micron DFT including cleaning the surface of mill scales, rusts,oil, grease and weld slags etc. by hand cleaning , welding as per IS, including the cost of all materials, ransportation, welding, labour ,tools, tackles, consumables, power etc . complete in all respects as per specifications and directions of Engineer-in-charge/ Site Engineer. Item shall be paid for in Metric Tone. Members fabricated from rolled steel sections/ plates/ strips etc. form an hole covers, gates, grills and other items (it excludes cost of civil PCC/RCC work)
0.4
-
116632.18
Supply of all materials necessary for fabrication and installation of kilometre posts, direction markers and warning signs at the locations as per specifications, excavating & grouting in cement concrete 1:3:6, and all other works necessary for fabrication & insta llation of the markers including cleaning, priming & applying two coats of coal tar based epoxy paint on underground portions, supply and application of one coat of primer and two coats of epoxy paint of approved colour and quality on overground portion, stencil letter cutting for number, direction, chainage etc. and restoration of site to original condition and all other acts, deeds, matters and things and work, labour, inputs and materials/ consumables necessary to perform and complete the work in all respects as per approved drawing & specifications and as per direction of Site Engineer / Engineer-in-Charge.
-
-
-
KILOMETER POST- As per approved drawing
5
-
6878.84
DIRECTION MARKER- As per approved drawing
3
-
6739.4
Supply, fabrication and erection of sign board on the Mainline Right of Way (ROW) at various canal, road, river crossings etc., as perdirection. The boards are to be made of MS plate of 3 mm thick . The support pillars are to be made of 50x50x5 MS angles and frame of 25x25x5mm on all four sides. The board is to be transported to various location on the mainline ROW. Each board is to be provided with two coat of synthetic enamel paint over a coat primer of approved quality & shadeand lettering in English /Hindi /local language as well as drawing of IHB monogram etc., complete. Each board's support pillars are to be grouted in two pits of size 300 x 300 m m and 600 mm depth foundation block of cement concrete 1:2:4 (1 Cement: 2 Sand : 4 stone aggregate of 20 mmnominal size) inclusive of material, labour, foundation block, painting, lettering, tools & tackles etc., complete as per direction of Site Engineeer/ Engineer- in-Charge. (including letter writing)
-
-
-
Sign Board of size 3 Feet x 2 Feet
2
-
6346.93
Sign Board of size 4 Feet x 3 Feet
2
-
8844.08
Painting of sign boards of all sizes, including surface preparation ,minimum two coats of ready mixed synthetic enamel paint of reputed/approved brand to give an even shade over a coat of red oxide primer. Cleaning with wire brush, surface preparation, applying two coats of approved synthetic enamel paint and re-Iettering on the markers inclusive of ransportation, cost of paint, labour, tools and tackle complete as per direction of Site Engineeer/ Engineer-in-Charge. (The item includes cost of material and labour required for painting and re-lettering complete)
-
-
-
Warning Sign Boards
2
-
584.09
Boundary Pillars
10
-
103.93
Kilometer Post
10
-
584.09
Turning Point/Crossing Markers/Direction marker/OFC Marker
10
-
584.09
Vent & Drain Pipes
2
-
454.17
Test Lead Points (TLPs)
10
-
584.09
Structure painting "Repair & Painting two or more coats of any shade on steel surfaces, TR unitboxes, Energy Meter Boxes, Junction boxes etc. with synthetic enamelpaint of approved make and brand including smoothening and surface preparation by sand paper etc., complete inclusive of material, labour,tools & tackles as directed by Site Engineer/ Engineer-in-Charge "
100
-
103.96
Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level : 1:2:4 (Coarse Sand & Aggregate-20mm)
20
-
5806.01
Finishing Boundary Walls with Water Proofing Cement paint: The work includes Exterior finishing of station walls including boundary walls with water proofing pre-mixed cement paint (colour shade to be specified by E-I-C) of reputed make and shade to give an even shade at old work with minimum one or more coats with one coat of cement primer. Item include rubbing/ Scrapping the surface to remove old cement paint before applying the paint to the surface and watering to make good the durability of applied paint. The item includes cost of Material and Labour & associated transportation required for completing the jobs in all respects.
100
-
74.57
Repair of OFC defects in existing optical fibre cable already laid along the pipeline in various stretches .The job includes locating OFC defects/joint losses by taking OTDR , exposing the cable by excavation/trenching in all kinds of soil including rock, repairing the cut/damaged OFC by splicing and restoring the trenches in original condition, checking , ensuring continuity of OFC with accep table losses as per direction of site engineer/EIC. Supply and installation of all required materials for repair such as joint kit, RFID marker ( with stamping from owner's electronic marker cum locator) , RCC joint box etc shall be in scope of contractor. OFC cable if required for repair works shall be provided by owner. All the test/repair equipments such as OTDR machine, splicing machine, too ls/tackles,labour,consumable necessary for performance of work shall be arranged by the contractor. supply of joint kit, RFID marker shall be as per approved make. Payment will not be made where OFC joint cut by contractor fault.
4
-
31856.36
Brick work with common burnt clay modular bricks of class designation 7.5 in foundation and plinth in Cement Mortar 1:6 (1 cement : 6 coarse sand) laid to proper position line, level as per drawing/direction including providing necessary scaffolding, staging, raking out of joints, curingetc. complete in all respects inclusive of cost of all labour,materials, tools, tackles etc. as per drawings , specifications and direction of Site Engineer.
20
-
4535.09
FINISHING :Providing 30 mm thick plaster to internal & external walls at allheights/depths with cement mortar 1:6 (1 cement :6 fine sand) finished smooth/rough including raking out joints, rounding off and chamfering corners, making drip course moulding, roughening of brick surface,curing for etc. complete as per specifications.
100
-
250.46
Lettering/drawing of any Font size, type, language, etc. for Monograms / Symbols / Diagrams / References / Instructions / Art Work / Slogan / Messages, etc. by application of two or more coats of sythetic enamel paint of any shade.
80
-
672.47
Providing and fixing of Aluminium composite panel of overall 04 mm thickness (Make: Eurobond/ Alstone/ Aludecor or equivalent) for var ious display inside station as well as mainline including all labour,tools and tackles & consumables for fixing of ACP board on metallic structure as per direction of EIC/Site Engineer. Payment for structural item is not included in this item.
80
-
107.8
Supply and sticking of good quality and durable reflective sticker of required sizes and shapes for display board/direction marking/ equipment tagging etc. on wall/pipe surface/metalltic display board/ACP sheet as per direction of EIC/Site Engineer. Payment for structural item/ACP sheet is not included in this item.
80
-
62.41
Supply and sticking of good quality and durable vinyl sticker of required sizes and shapes for display board/direction marking/equip ment tagging etc. on wall/pipe surface/metalltic display board/ACP sheet as per direction of EIC/Site Engineer. Payment for structur al item/ACP sheet is not included in this item.
120
-
31.21
Supply and fixing of good quality vinyl printed signboard of various sizes and shapes including supply of all tools tackles and consu mables like screws, screw plug/sleeve gitti etc for fixing of sunboard on wall of station as well as mainline SV stations as per direction of EIC/Site Engineer.
80
-
57.68
ROW (Minor) WASHOUT RESTORATION WORKS
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-
-
The work includes Earth filling from brought out earth (excluding rock) in trenches, open pits, over pipeline trenches etc. in laye rs not exceeding 20 cms in depth, consolidating each deposited layer by ramming and watering to any lead and lift etc. complete as directed by Engineer-In-Charge at washout sites along the pipeline (The compaction factor @ 20% shall be considered for voids in fil led earth & accordingly same shall be reduced from
30
-
285.52
HDPE Earthfilled bags: The work includes Providing and laying in position empty HDPE/GSM Based cementbags (Good condition & with filled material load bearing strength)filled cement bags after sewing the bag, including placing ,handling, watering as directed by Eng ineer-In-Charge at washout sites along the pipeline
500
-
25.95
HDPE Sand Bags: "The work includes Providing and laying in position empty HDPE cementbags (Good condition & with filled material load bearing strength) filled with cement sand in the ratio 1:10 (1 cement:10 coarse sand),sewing the bags, handling, placing & watering etc. complete as directed by Engineer-In-Charge at washout sites along the pipeline "
100
-
90.24
HDPE Stone bags: "Supplying and laying of HDPE cement bags filled with Stone Agrregate (Single Size): 06 mm nominal size: Supplying and laying in position HDPE cement bags filled with Stone Agrregate (Single Size) : 06 mm nominal size including sewing the bags, handling, placing at work site as directed by Engineer-in-charge"
100
-
40.68
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