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Costs
EMD
₹ 3,94,10,000Document Cost
Refer DocumentsTender Fee
₹ 21,240
Summary
Engineering, Procurement, Construction (epc) With Commissioning Including Testing, Trial Run And Comprehensive O&m&r Of Common Steam Plant - Turbine Power Generation
Description
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Contact
Tender Id
144936Tender No
144936Tender Authority
Gujarat Industrial Development Corporation ViewPurchaser Address
-Website
http://https://gidc.gujarat.gov.in/
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Documents
Volume IV - Form C Agreement_Steam_3rd invitation.pdf
4 Annexure IV Plot Plan Layout.pdf
Volume II_Technical Specification_Steam_3rd invitation.pdf
21 Annexure XXI_1_Geotechnical Investigation Report_Medafer.pdf
34 Annexure xxxiv_ Derails Civil Specification.pdf
21 Annexure XXI_2_Geotechnical Investigation Report_Bakorpur Timbi.pdf
21 Annexure XXI_3_Geotechnical Investigation Report_Asanvad.pdf
Geotechnical Investigation Report.pdf
21 Annexure XXI_5_Geotechnical Investigation Report.pdf
21 Annexure XXI_8_Geotechnical Invest Report_Kansagar.pdf
21 Annexure XXI_4_Geotechnical Investigation Report 1.pdf
21 Annexure XXI_7_Geotechnical Invest Report_Thakor Talavadi.pdf
21 Annexure XXI_6_Geotechnical Investigation Report.pdf
31 Annexure XXXI Pipe rack drawing.pdf
20 Annexure XX Water Analysis Report 1.pdf
Vollume I_Prequalification_Steam_3rd invitation.pdf
28 Annexure XXVIII Abbreviated List.pdf
25 Annexure XXV TG Building Layout.pdf
29 Annexure XXIX Codes Standards.pdf
30 Annexure XXX Man Power Schedule.pdf
9 Annexure IX Vendor List.pdf
22 Annexure XXII Public Addressing System.pdf
5 Annexure V Single Line diagram.pdf
24 Annexure XXIV CCTV Locations.pdf
23 Annexure XXIII Fire Fighting System locations.pdf
2 Annexure II Fuel Analysis.pdf
Volume III_ PRICE BID_Steam_3rd invitation.pdf
33 Annexure XXXIII Compound wall specifications-.pdf
12 Annexure XII_GIDC-2-032024-M004_Water _ Steam-Model.pdf
12 Annexure XII_GIDC-2-032024-M001_External Plant Steam-Model.pdf
7 Annexure VII Specifications of Painting.pdf
18 Annexure XVIII Construction Safety Manual.pdf
13 Annexure XIII AHS-Model.pdf
26 Annexure XXVI Typical Steam distribution.pdf
12 Annexure XII_GIDC-2-032024-M005_Cooling Water-Model.pdf
8 Annexure VIII Specifications of Insulation.pdf
27 Annexure XXVII Return Condensate System.pdf
6 Annexure VI DCS Architecture Model.pdf
16 Annexure XVI Water Treatment Plant Scheme.pdf
32 Annexure XXXII Road Specifications.pdf
17 Annexure XVII Coal Handling System Scheme.pdf
12 Annexure XII_GIDC-2-032024-M001_LEGEND.pdf
BDP Steam Plot coordinates.pdf
10 Annexure X A Data Sheets Mechanical.xlsx
14 Annexure XIV UPS Schematic Block diagram.pdf
11 ANNEXURE XI - Coal Sieve Analysis.pdf
10 Annexure X B Data Sheets Electrical.xlsx
1 Annexure I Scope chart for entire power plant.xlsx
BOQ Items
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Type of support
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No. of Boilers
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Boiler design code
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Boiler Predicted Performance
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No of Boilers
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Boiler Capacity (MCR)
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Peak Capacity of Boiler
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Steam temperature at Superheater outlet
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Superheated steam control range
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Steam pressure at superheater outlet
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Minimum continuous rating of the Boiler with automatic controls
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Feed water temperature at Economiser inlet
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Excess air
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Oxygen content in flue gas at Boiler outlet
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Boiler efficiency based on G.C.V with 100% Imported coal
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Fuel consumption
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Lime stone consumption with 100% Imported coal and 70% Imported + 30% Biomass
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Sox in the flue gas : Without lime dosing
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Sox in the flue gas for 100 % Imported : With lime dosing
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Sox in the flue gas with 70 % Imported+30% Biomass : With lime dosing
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Boiler design for firing other fuels
100% Imported coal and 70% Imported + 30% Biomass on heat basis
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Breakup Losses Breakup Losses Breakup Losses
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a. Unburnt carbon loss
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b. Sensible heat loss through ashes
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c. Dry flue gas loss
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d. Loss due to moisture and Hydrogen in fuel
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e. Loss due to moisture in Air
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f. Radiation Loss
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g. Other loss - Manufacturer’s Margin
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h.Unaccounted loss
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i. Total losses
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Flue Gas Temperature Flue Gas Temperature
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a. Furnace temperature
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b. Economiser inlet
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c. Airpreheater inlet
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d. Airpreheater outlet
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e. APH outlet temperature with Petcoke firing
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f. ESP outlet
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g. Chimney outlet
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Water Temperature
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a. Economiser inlet
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b. Economiser outlet
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Ciculation ration of water
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Air Temperature leaving Airheater
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Air Pressure at
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a. FD Fan outlet
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b. Airheater inlet
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c. Airheater outlet
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d. Airbox
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e. PA Fan inlet
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f. PA Fan header
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Flue Gas Pressure at
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a. Furnace outlet
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b. Superheater inlet
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c. Superheater outlet
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d. Economiser outlet
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e. Airheater inlet
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f. Airheater outlet
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g. ESP inlet
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h. ESP outlet
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i. ID fan inlet
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j. ID fan outlet
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Flue Gas Velocities
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a. Fluidised bed
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b. Furnace
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c. Primary Superheater
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d. Secondary Superheater
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e. Economiser
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f. Air Preheater
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Water Velocities
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a. Economiser
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b. Feed water line
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Steam velocities
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a. Primary superheater
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b. Secondary Superheater
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c. Main steam line
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Steam Pressure Profile
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a. At main steam stop valve
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b. Superheater safety valve set pressure
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c. Pressure drop across Primary Superheater
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d. Drum Safety valve I set pressure
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e. Drum Safety valve II set pressure
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Auxiliary Power Consumption at MCR condition at MCC
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Provided Heat Transfer Areas
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a. Bed coil (Area is considered without ss studs. Bed coils are with SS studs)
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b. Furnace
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c. Primary Superheater
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d. Secondary Superheater
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e. Economiser
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Boiler bank
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pressure part area
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f. Air pre heater
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g. Total area
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Boiler Construction Details
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Drums
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a. Internal diameter
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b. Drum shell material
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e. Drum dished end thickness
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c. Drum dished end material
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d. Type of drum support
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e. Drum operating pressure at MCR
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f. Drum Design pressure
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g. No. of Direct level gauges on drum
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h. Type of Steam Drier / Separator provided
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Bed Tube Assembly
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a. Type of tube arrangement
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b. Tube size (OD x T)
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c. Bed Tube material
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d. Header size (OD x T)
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e. Pitch
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f. Stud material
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Water wall Assembly
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a. Type of construction
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b. Tube size (OD x T)
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c. Tube material
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d. Header Size (OD x T)
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e. Header material
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f. Fin material and thickness
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g. Water wall size (L x W)
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h. Water Wall height from Bottom Header to Top Header
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Convection Superheater
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Primary Superheater
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a. Type of flow
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b. Arrangement
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d. Tube size (OD x T)
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e. Tube material
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f. Inlet Header material
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g. Tube pitch arrangement
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Secondary Superheater
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a. Type of flow
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b. Arrangement
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d. Tube size (OD x T)
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e. Tube material
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f. Header Size ( OD X T )
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g. Inlet Header material
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h. Tube pitch arrangement
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Desuperheater
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a. Type
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b. Number
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c. Material of pipe
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Economiser
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a. Tube size (OD x T)
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b. Tube material
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c. Header size (OD x T)
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d. Header material
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e. Casing material
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Soot Blowers (Motorised)
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a. Economiser zone Rotory type
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b. SH Zone, Long rectractable
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PRDS I , (for HP steam)
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a. Inlet pressure
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b. Inlet temperature
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c. Outlet pressure
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d. Outlet temperature( Tentative)
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e. Outlet steam quantity (Tentative)
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PRDS II , (for LP steam)
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a. Inlet pressure
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b. Inlet temperature
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c. Outlet pressure
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d. Outlet temperature( Tentative)
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e. Outlet steam quantity (Tentative)
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PRDS III . (Process steam bypass)
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a. Inlet pressure
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b. Inlet temperature
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c. Outlet pressure
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d. Outlet temperature( Tentative)
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DSH for Process steam
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e. Outlet steam quantity (Tentative)
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Airheater
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a. Arrangement and type
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b. Tube size (OD x T)
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c. Tube material
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d. Flow medium
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• Inside tubes
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• Outside tubes
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e. No. of blocks of Airheater
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f. APH Dampers (Manual)
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Fluidised Bed
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a. Fluidised bed size
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b. Bed area / Compartment
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c. No. of Compartments
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d. Bed plate material
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e. Bed plate size (L x W)
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f. Fuel Nozzle material
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g. Fuel Nozzle cap material
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h. No. of fuel Nozzles / Compartment
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i. Material of Air Nozzle
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j. Recommended fuel particle size at the inlet of furnace (mm)
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k. No. of ash drain pipes /Compartment
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l. Ash drain pipe material
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Fuel Feeding System
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a. Type of feeders
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b. Location
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c. Number of feeders
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d. Feeder Drive Rating
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Overbed feeder Loading
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e. Type of feed control system
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f. Method of feed rate adjustment
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g. Method of feed rate adjustment
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h. Feeder motor capacity
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Ducting Specification
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a. Material of construction
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b. Thickness (mm)
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c. Blowdown Tank (common for CBD& IBD)
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d. Material
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Sample cooler
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a. Type
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b. Sampling Points
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c. MOC of Shell
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d. MOC of Coil
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Online SWAS for Ph and conductivity only
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Feed Water Pumps (1W + 1S)
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a. Pump Type
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b. Fluid Temperature
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c. Rated Flow
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d. Differential head at rated Condition
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e. Speed
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f. Recirculation type
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g. Intermediate low stage bleed for desuperheter.
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DEAERATOR CUM STORAGE TANK
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Deaerator
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a. Type
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b. Design standard
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c. Storage capacity - from NL to LL
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Design Conditions
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a. Deaeration capacity
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b. Design temperature
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c. LP Steam pressure at pressure control valve inlet
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d. LP steam temperature @ ( º C) :pressure control valve inlet
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e. Temperature of incoming water
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f. Deaerated Water temp.
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g. Dissolved Oxygen in Deaerated water
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h. Quantity of Steam required
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i. Corrosion Allowance considered
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j. Storage for normal capacity between NWL & LWL (Min 20 minutes storage)
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k. support type
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l. MOC of Shell,Dishedend & storage tank
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m. MOC of Pipe nozzles
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n. MOC of spray nozzle /trays
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o. Internals
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p. Piping between transfer pump and feedpump
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FANS - 10% extra capacity for flow and Head.
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a. Quantity/Boiler
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b. Flow at MCR ( margin of 20% extra on MCR)
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c. Flow at Test Block (TB)
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d. Head at MCR
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e. Head at Test Block (TB)
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f. SPEED
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g. DRIVE ( with star delta changeover system)
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CHEMICAL DOSING SYSTEM
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a. Type of system
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b. Tank Capacity
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c. Tank/Piping Material
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e. Type of stirrer
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f. Type of pump
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g. No. of pumps
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h. Capacity of the pump
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i. Head developed by pump
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j. Motor rating
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k. Chemical to be dosed
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FUEL STORAGE BUNKER
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a. No. of Bunker
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b. Type
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c.Material to be stored
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d.Material of construction
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e.Storage volume of the bunker
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f. Discharge gate type
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g. SS Lining in Bunker Conical portion Considered
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g. SS Lining in surge Considered
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h. Thickness of Lining
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i. Top cover (Chequered plate)
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j. Supports
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k. Valley angle (Degrees)
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BED MATERIAL HANDLING SYSTEM
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a. Bed material bunker
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b. Bed material handling system
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LIMESTONE HANDLING SYSTEM
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a. Limestone material bunker
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b. Limestone handling system
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ELECTRO STATIC PRECIPITATOR
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a. Type
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b. Number of precipitator/Boiler
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c. Number of gas path
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d. Number of Electrical fields in series, in the direction of gas flow
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e. Space between the centres of collecting Electrodes across the gas path
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f. Nominal width x height of collecting electrodes per field, in the direction of gas flow
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g. Nominal lengths of collecting electrodes per field, in the direction of gas flow
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h. Total effective collecting area provided
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i. Total number of HV TR units
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j. Rating of each HV TR units
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a). Collecting electrode plate
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b). Emitting electrode
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l. Flue gas flow
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m. Gas inlet temperature
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n. Inlet dust concentration (dry basis)
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o. Collecting efficiency with all the fields in service
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p. Collection efficiency with one field out of service
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q. Outlet dust concentration 100 % Imported and 70%Imported+30% Lignite mix.
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q. Outlet dust concentration with lime dosing 100 % Imported and 70%Imported+30% Lignite mix.
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r. Guaranteed outlet dust concentration with First field out of service
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s. Total power consumption of the ESP system for all fields
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t. Specific collecting area
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v. Casing thickness
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w. Insulation material and density
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x. Cladding material and thickness
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y. Remote indication for KV and mA provided through transducer for each TR of Rectifier unit
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z.ESP MCC/Rapper control panel/ TR set control panel bided
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All safety interlocks for HV bus system and earthing switch considered/supplied
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Predicted Boiler performace at various load for different fuel mix.
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Evaluation Notes How It Works ?
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