Dudhdhara Dairy Tender

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Dudhdhara Dairy Tender

Civil And Construction
Building Construction
Nprocure
Opening Date2 Aug 2022
Closing Date5 Sep 2022
Tender Amount₹ 5,00,00,000 
Notes
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Costs

Summary

Design, Engineering, Manufacture, Supply & Labour Job For Erection, Installation, Testing & Commissioning Of 10 Mtpd Capacity (expandable To 30 Mtpd Capacity) Dahi Processing, Manufacture And Packing Plant On Turn-key Basis At Patan Dairy, Hansapur (satellite Dairy Plant Of Dudhsagar Dairy)

Description

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BOQ Items

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DO_NOT_SHOW

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STANDARDIZED MILK TRANSFER PUMP (VFD OPERATED), FROM SMSTs to DAHI MILK PASTEURIZER

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SKID MOUNTED DAHI MILK PASTEURIZER WITH HOLDING TUBE-PID CONTROLLED

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PHE for Dahi milk pasteurizer

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TWO STAGE HOMOGENIZER

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PASTEURIZED DAHI MILK STORAGE TANK (VMST) WITH AGITATOR

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SS PLATFORM WITH STAIRCASE FOR ALL DAHI MILK STORAGE TANK

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STANDARDIZED MILK TRANSFER PUMP (VFD OPERATED), FROM VMSTs to PHE HEATER

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SKID MOUNTED PHE HEATER FOR DAHI MILK-PID CONTROLLED

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PHE CHILLER PLATE HEAT EXCHANGE (PHE)

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INOCULATION TANK WITH TOP MOUNTED AGITATOR

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INOCULATION TANK PLATFORM( top hanging type SS 304 platform)

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DAHI MILK CUP FILLING MACHINE-rotary type for 85/100gm,200gm,400gm

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HIGH SPEED TWIN HEAD POUCH PACKING MACHINE

2

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ELECTRONIC WEIGH SCALE WITH SS TABLE

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ELECTRONIC WEIGH SCALE WITH SS TABLE

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ELECTRONIC WEIGH SCALE WITH SS TABLE

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POUCH FILLING MACHINE PLAT FORM OVERHEAD

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MILK DISTRIBUTION AND CIP FLOW PLATE

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DUMP TANK FOR LEAK POUCH

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SS 304 CHUTE AND MILK COLLECTION SS TRAY WITH WORKING TABLE FOR POUCH MACHINES

2

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SS 304 SEATING TABLES

4

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CIP OF COMPLETE DAHI PLANT

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ADDITION OF CIP FORWARD AND RETURN LINE FROM EXISTING AUTO CIP KITCHEN FOR ENTIRE PLANT

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SELF PRIMING CIP RETURN PUMPS

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JAW COOLING SYSTEM FOR 02 NOS. NEW POUCH PACKING M/C

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PHE CHILLER

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BALANCE TANK

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CHILLER WATER CIRCULATION PUMP

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ELECTRIC HEATER WITH CONTROL PANEL FOR INCUBATION ROOM

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WASH POINT BATTERY WITH 15 MTS. HOSE EACH

3

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HYDRAULIC GOODS LIFT WITH PLATFORM

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SS PIPES FOR SS 304 FOR PRODUCT PIPES ONLY & SS 316 FOR CIP LINES ONLY

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SS VALVES, FITTINGS, SUPPORTS OF VARIOUS SIZE:

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SS STRUCTURE FOR PLATFORM & SUPPORTS

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ELECTRICAL DISTRIBUTION FOR COMPLETE SECTION EQUIPMENTS WITH MCC PANEL

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Supply of Conventional Motor Control Centre

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Push Buttons

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ndication Lamps

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Motor Isolator/Emergency PBS

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LT Power Cables

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LT Control Cables

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Instrument cables

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Cable Tray

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Cable Glands, Cable connectors, Cable routes markers, Cable Indicators & Conduits

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Rubber mats

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RCBs and Junction Boxes

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Servo Control Voltage Stabilizer (SCVS) 3 Phase

3

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Control Panels

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Field Instruments

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Process transmitter

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Process guages

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Temperature Elements

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Process Switches

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Flow Elements

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Magnetic Flow meters

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Level transmitter

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Conductivity Analyzer

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Control Valves

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Earthing with Earth pit for Power & Control (Chemical)

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STEAM DISTRIBUTION AND CONDENSATE RECOVERY LINE FOR COMPLETE SECTION WITH NRV, MANUAL ISOLATION VALVES, SUPPORT STRUCTURE, HOT INSULATION ETC

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CHILLED WATER DISTRIBUTION FOR COMPLETE SECTION WITH NRV, MANUAL ISOLATION VALVES, SUPPORT STRUCTURE, COLD INSULATION ETC

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COMPRESSED AIR DISTRIBUTION FOR COMPLETE SECTION WITH NRV, MANUAL ISOLATION VALVES, SUPPORT STRUCTURE ETC

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RAW, SOFT & FILTERED WATER DISTRIBUTION FOR COMPLETE SECTION WITH NRV, MANUAL ISOLATION VALVES, SUPPORT STRUCTURE, COLOR WORK ETC

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REFRIGERATION UNIT WITH ACCESSORIES

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Ammonia Air Cooling Units for Dahi blast cooling room

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Ammonia Air Cooling Units for Dahi cold storage room

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Refrigerant Pipeline and Valves

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Water Pipeline

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Electrical & instruments Controls as required

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POWER AND CONTROL

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Power and Control for refrigeration Unit

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Blast cooling room & Dahi cold storage control comprise with existing SCADA base refrigeration system at ground floor

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Insulation ( Cold )

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INCUBATION ROOM, BLAST COOLING ROOM & COLD STORE INSULATION WITH ACCESSORIES

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Incubation room puff panel insulation Wall, ceiling Puff panel size= 100 MM with both sides light profiled 0.50-0.60 mm thick PCGI/ PPGI sheet. Density = 40 Kg/cm3 Bottom floor=100 MM PUF panel density 40 Kg/cm3 with vapor barriers comprising bitumen & Tarfelt etc for floor insulation.

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Sliding type doors manually operated size 1.5 Meter × 2.1 Meters height should be provided for incubation room entry. Doors should be insulated by injected PUF between two layers of 0.40-0.60 mm thick SS 316 sheets. Door will have SS 304 handles. The thickness of door panel will be 100 MM.

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Blast cooling room puff panel insulation Wall, ceiling Puff panel size= 100 MM with both sides light profiled 0.50-0.60 mm thick PCGI/ PPGI sheet. Density = 40 Kg/cm3 Bottom floor=100 MM PUF panel density 40 Kg/cm3 with vapor barriers comprising bitumen & Tarfelt etc for floor insulation.

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Sliding type doors manually operated size 1.5 Meter × 2.1 Meters height should be provided for each cold room chamber. Doors should be insulated by injected PUF between two layers of 0.40-0.60 mm thick SS 316 sheets. 1 no. glass inspection window should be provided in each door. Door will have SS 304 handles. The thickness of door panel will be 100 MM.

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Cold store room puff panel insulation Wall, ceiling Puff panel size= 100 MM with both sides light profiled 0.50-0.60 mm thick PCGI/ PPGI sheet. Density = 40 Kg/cm3 Bottom floor=100 MM PUF panel density 40 Kg/cm3 with vapor barriers comprising bitumen & Tarfelt etc for floor insulation.

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Heinz type doors manually operated, size 1.2 Meter × 2.1 Meters height should be provided for each cold room chamber. Doors should be insulated by injected PUF between two layers of 0.75 mm thick SS 316 sheets. 1 no. glass inspection window should be provided in each door. Heavy SS 304 Rail should be provided for sliding the door. Door will have SS 304 handles. The thickness of door panel will be 100 MM.

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Air curtain with necessary automation & controls for door opening & closing. Air curtain body & blower & shaft MOC SS 304.

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SERVICE COVER

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TRAINING

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INSTALLATION, TESTING AND COMMISSIONING OF THE COMPLETE DAHI PLANT

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