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Costs
EMD
₹ 1,24,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Dry Dock Repair Of Mechanized Boat Ravi
Description
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Contact
Tender Id
2024_BSF_836967_1Tender No
WW/BHUJ/M/883/DDR-MB RAVI/2024/10046-49 DT 26.11.24Tender Authority
Border Security Force ViewPurchaser Address
-Website
http://http://bsf.nic.in/
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Documents
BOQ Items
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Portable pneumatic fenders ( 4 Nos) found deteriorated, same to be repaired/renewed. ( 04 Nos)
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Anchor winch system requires to be overhaul/Serviced, Anchor motor to be repaired/renewed and made operational. Condition of Anchors to be checked and replaced if required. Anchor chain to be ranged and renewed as necessary. ANCHORING SYSTEM :- i) 35 Mtr SS Anchor chain to be provided ( 35 Mtrs) ii) 30Kg Graphical Anchor with rope appx 19mmx120feet to be provided (01 No) iii) Anchor winch and lifting motor required to be replaced
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Front keel protecting plate screw to be replaced
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Engine room, wheel house, Crew cabin and front deck escape hatch rubber sealing to be renewed.
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Shore supply socked to be renewed
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Aft Deck railing wire to be replaced or locking mechanism to be repaired/renewed
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Manual Bilge pump found non-operational same to be replaced
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Fuel tank top cap to be renewed
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Fire hose box on aft deck found wasted, same to be renewed
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Hull Zinc anodes to be replaced as necessary
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Zinc anode bolt of both main engines required to be replaced
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Fuel Tank vent found wasted, same to be renewed
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Deck fire pump found wasted, same to be renewed
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Accommodation natural vents( 02 Nos) to be overhauled
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Wiper, wiper motor, blades holder, water spray nozzle and wiper water bottles found deteriorated/damaged, same to be replaced.
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Horn to be replaced
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02 Set Sea Chest non returning valves of ( 01 for AC & 01 for bath room) required to be replaced.
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i) In side passenger cabin and pilot house side wall required lamination and FRP work. ii) All Electrical switches and wire line required to be replaced with new ( superior quality) iii) Roof sealing required to be changed and proper water proofing iv) Canopy cover required new in heavy duty and canopy SS frame repaired. v) Required canopy cover in all lights.
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All SS Railing checked and defective to be fabricated
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All FRP body to be checked and required to be repaired as per IRS approved.
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CABIN:-i) Pilot seat passenger seat chair and hand rest foam & Rexene to be replaced. ii) All Electrical switches, meters and wire line required to be replaced with new one ( Superior quality). iii) Floor mat required completely replaced in crew cabin iv) Crew cabin mattress with cover, 04 bed sheet, Pillow with cover required to be provided.
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WINDOW CURTAIN :- i) All side window glasses, curtain ( superior quality) required new fitting ii) Curtain holder required to be installed
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MACHINERY SPACE ITEMS : Both main engine overhaul to be carried out as per OEM schedule by using OEM spare parts. Main Engine Make and Types- 2x Cummins, QSB 6.7 4801D1 Ref No QSB 6.7 4801NT, Power : 473 HP 3000 RPM. Both main engines overhaul to be carried out at per OEM schedule by using OEM spare parts ( Engine repair certificate to be provided by the OEM). Other maintenance of main engines and its system to be carried out as per the schedules prescribed by OEM/ Manufactures. Engine Srl No 74135449 ( Stbd) & 74127698(Port)
Engine Model No – QSB 6.7 INT 473 HP
Run Hours ( Port) – 4666 Hrs (Stbd) – 4666
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i) All sea water line and valve required cleaning by chemical and proper pressure test required. If any found defective/poor condition required to be replaced.
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ii) Both main engine and gear box mounting and vibration pad required to be replaced.
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iii) Both main engine and gear box flexible pipe, hoses with clamp to be renewed
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iv) Both main engines inter cooler/oil cooler/Heat exchangers required chemically clean and pressure test. It not repairable required to be changed with new one.
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v) Fuel Tank level gauges found not indicating level. Same to be rectified/replaced, provision of installation for manual check of fuel level to be considered.
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vi) Battery of both main engine 04 Nos ( 12Vx25 plate),DG set 01 No(12Vx13Plate) and emergency battery 02 Nos (12V x25plate) required to be replaced.
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vii) Convertor of 24Volt DC to 13.7 Volt 10AMP required replaced with new.
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viii) All destructive safety device required to be replaced with new.
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ix) Bilge pump shaft installed & impeller bearing to be replaced & fire pump required to be replaced with new.
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x) Bilge/fire line with valve required servicing/cleaning by chemical and pressure test, if any found defective/poor condition required to be replaced.
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xi) Electrical fire pump/bilge pump checked and defective item to be replaced.
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xii) Manual bilge pump required to be replaced with new.
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xiii) Complete hose pipe required to be replaced with new.
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xiv) Fire hydrant valve with 02 Nos Nozzle & box required replaced
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xv) Engine Alarms checked and make functional
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xvi) Engine operational instruments servicing and to be functional
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xvii) Flexible fuel line if defective to be replaced with new
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xviii) Turbocharger to be serviced
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xix) Fuel pump servicing & calibration and adjustment as per specified as per specified fuel pressure for marine engine regulation.
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xx) Injector ( calibration and pressure testing)
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xxi) Defective silencer pipes/flanges/mufflers replaced.
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xxii) Both main engine exhaust manifold with clamp required to be cleaning & inlet manifold decarburization.
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xxiii) Exhaust muffler required replaced
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xxiv) Heat exchanger tube to be servicing
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xxv) Self-starter and alternator to be serviced or if any part found defective may be replaced.
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xxvi) Fresh water and sea water pumps to be overhauled along with pipe lines.
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xxvii) Sea water cooling valve of both main engines required to be replaced with new.
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xxviii) All retaining/non-retaining/delivery valves required to be replaced with new.
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xxix) Overboard discharge valve of 06 Nos required to be replaced with new.
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xxx) New suitable DD Fire pump with full accessories( fire Hydrant, Fire hose and foot valve)to be provided.
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xxxi) All driving belts of main engine to be renewed
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xxxii) DG Set:- a) New DG set to be provided with same capacity
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b) Mud box required to be replaced with new
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xxxiii) Fuel line system to checked for leaks, valves to be overhauled and replacements to be carried out as required
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xxxiv) BLOWERS :- a) 02 Nos blowers & 02 Nos exhaust motor to be replaced
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b) Blower and exhaust fan base required to be repaired
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xxxv) All fire alarm system, Pannel to be checked and be made operational and horn system made with 24C stainless steel size duel ( Marine grade) required.
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xxxvi) a) Wiring, Switches, Cables in copper required to replace with new one( superior quality).
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b) Sensors of fire alarm if defective required to be replaced with new one
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c) Heat and smoke detector required to be replace with new
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GEAR BOX -Gear box maintenance to be carried out as per OEM instruction. Any spare parts renewed should be OEM supply i) Both main engine gear box coupling oil seal required to be replaced with new
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ii) Both Gear box required overhauling & used recommended gear oil as per OEM.
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iii) Gear oil cooler with sensor to be replaced with new one
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iv) Hydro force 12volt of gear box required to be replaced with new one.
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STEERING SYSTEM- Hydraulic steering system to be serviced
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PROPULSION UNIT - i) 02 Nos propeller shaft to be replaced
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ii) Both propeller to be checked and repaired/renewed as required
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iii) 02 Nos Rudder to be replaced
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iv) 02 Nos Rudder shaft with seal required to be replaced and Rudder base repaired.
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v) Both “P” bracket with bush required to be replaced with proper alignment.
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vi) Both “P” bracket bush and gallon bush to be renewed.
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vii) Complete unit proper alignment with gear box, engine, propeller shaft and propeller( during running vibration not permitted).
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NAVIGATION & SPECIAL EQUIPMENT-i) Navigation equipments RADAR, AIS, Echo sounder, Magnetic Compass to be checked/calibrated and made functional/ operational by maker authorised technician.
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ii) GPS and Rudder indicator found non-operational, same to be serviced/renewed as required by maker authorised technician.
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iii) Navigational light, Deck lights, Police lights, Search lights and flood to be repaired and made functional. Bulbs/LEDs replaced as necessary.
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iv) All Deck panel board, switches, lights and wiring required to be replaced with new.
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v) Search light, Flood lights required to be serviced/renewed.
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LIFE SAVING EQUIPMENTS-Life raft required newly to install in roof of boat, if IRS permit. i) Hazardous duty life jackets provide
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ii) Life buoys SOLAS approved with 30 Mtr life lines to be replaced
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iii) Life Raft to be serviced and refilled
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iv) Life Jackets SOLAS Approved
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a) Distress signals of the vessel should be replaced
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b) Fire Extinguishers to be replaced with new bottle and cartridge.
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c) Smoke and fire detector to be serviced and made functional, Alarm, Horn to be checked and made operational
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TOILET-Toilet system is required to be servicing
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AC & VENTILATION- I)Complete Air Conditioning unit required to be replaced with new same capacity.
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ii) Refilling of refrigeration Gas
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iii) Operating panel board to be check and defective items be repair/replaced.
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iv) AC Cooling pump required to be replaced with new.
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MISCELLANEOUS-All door defective locking system is required to be replaced
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Fuel Tank cleaning and leak testing to be carried out .
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Fresh water tanks to be cleaned and tested for leaks
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Sewage tanks to be cleaned and tested for leaks
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Visual/Manual fuel pipe measuring system may be installed outside the tank to check the fuel level. The Fuel supply line to both main engine and DG set be made completed.
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1 KVA Invertor UPS system required for emergency lighting with battery ( 12Vx25Plate) is required new.
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PLUMBING WORK-a) All plumbing line of toilet to be cleaned & operational.
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b) Discharge motor be serviced and made operational defective parts be replaced.
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c) Toilet sink motor required to be replaced with new
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d) Toilet Flushing system required to be repair
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ELECTRICAL SIDE -Insulation resistance (Merger test) and OEM recommended preventive maintenance to be carried out and the following electrical items should be made operational/functional. All electronic components, controls and wiring used on engine and the boars are to be marine version complying with IP 65 rating A) All electrical cable line laying in new cable tray.
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b) All electrical panel board with line required checking and be in functional condition.
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c) Complete DC line required to be replaced.
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d) Cabin and exhaust fans with toilet exhaust fan be replaced with new.
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e) Battery charger required servicing and defective parts replaced.
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f) All Fueses to0 be renewed.
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PAINTING-Under water hull surface cleaning and painting :-Pen guard HB primer ( Epoxy Primer) 01 coat- 100 Micron (DFT)-Safe guard universal ES grey tie coat 01 coat-100. Micron(DFT)-Safe Quantum pro-u light red- 01 coat- 150 Micron(DFT)-( Silyl Acrylate anti-Fouling self-polishing paint)-Sea Quantum pro-u-dark red- 01 coat- 150 Micron (DFT)( Silyl Acrylate anti-Fouling self-polishing paint)-Metal Oxide paint & primer to jet units.Under water portion anti-fouling paint( Safe guard Universal ES Grey, Pen Guard HP Primer, Sea Quantum Pro-U, Light Red, Sea Quantum Pro-U Dark Red) to be required. All above water painting as vessel requirement. i)Above water level complete cleaning surface finishing and painting as per vessel requirement. (ii) All vessel outer body required painting-Vessel outer body cleaning and complete painting in disruptive pattern as per original painting scheme.
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Charges for docking/piloting/inspection(IRS fees) & Insurance of vessel
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