Indian Oil Adani Gas Private Limited Tender
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Description
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Contact
Tender Id
2021_AGPL_92409_1Bid Award Id
ViewTender No
IOAGPL/PE/LYG/2021-22/45Tender Authority
Indian Oil Adani Gas Private Limited ViewPurchaser Address
-Website
http://https://ioagpl.com/
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Documents
BOQ Items
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Laying using any method (open trench, moling and HDD) in all kind of soil (normal/ hard) with all kind of surface (kachha/ pacca) with or without casing pipe; it includes survey of the under ground utilities, submission of HDD profile for approval, execution of the work as per specification, PNGRB T4S and/or any other specification as per requirement of statutory authorities, including excavation of pits, moling with hole size not exceeding 20% of the the carrier/ casing pipe dia. jointing and insertion of the carrier pipe in casing pipe (on case to case basis) and subsequent backfilling, compaction, submission of as-built drawing, as graphs as per attached specification and instructions of ElC/ SIC of owner. Includes laying of pipeline in all type of surface including kutcha, metal, concrete (PCC/RCC), bituminous, tiled, bricklined etc. after raking up of hard surface of any type. Roads, pavement, footpaths etc. shall be made motorable once the pipeline is laid. Includes minimum 300 mm (150mm below the pipeline & 150 mm above the pipeline) sand bedding & padding in all kind of soil (normal/ hard/ rocky), supply & laying of warning mat above pipeline. Trench shall be filled by normal/ soft soil and no sharp rock/ boulders to be used for backfilling.
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Installation of Gl sleeves, 2.5" NB x 300 mm length pipe sleeve/ half round concrete sleeves/half round RCC Guard for domestic connections, 3" NB x 300 mm length Gl sleeve for commercial and industrial installations, excavation, breaking through any obstructions, insertion of pipe, sealing the annulus, fixing of the sleeves/half round RCC Guardwith concrete mix, preparation of pedestal & restoration of excavated pits within the size of pedestal & the same pit with the laying of 20/32 mm dia MDPE pipe as defined in scope of work, technical specification and instruction of ElC/ SIC.
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Flushing, cleaning, pneumatic testing, purging with nitrogen and commissioning as per scope of work, specification and approved procedures providing all tools and tackles, nitrogen, instruments, manpower and other related accessories and as per instructions of the EIC/ SIC. Maintaining the completed pipelines/ installation for any defect, failures during defect liability period.
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Handing over the completed works to owner for their operation/ use, returning of all surplus material to owner stores, reconciliation of free issue material area wise and obtaining no objection certificate.
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On completion of gas charging of pipelines, preparation and submission of as-built drawings, crossings details, termination, utility graphs and deviation statements. Submission of all documents required for contract closure in numbers as mentioned in contract.
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In case more than 1 MDPE pipelines are laid in a common trench, SOR rate of higher dia plus 1/3rd SOR rate of lower dia will be paid.
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MDPE pipeline laying in all kind of terrain in normal soil with all type of surface by open trench methodology
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MDPE pipeline laying in all kind of terrain in normal soil with all type of surface by open trench methodology of laying by maintaining minimum clear cover of minimum 1.0 m from the top of lowest datum available in the vicinity of the pipeline.
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20 mm Dia
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32 mm Dia
200
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63 mm Dia
1000
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90 mm Dia
2500
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125 mm Dia
12500
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MDPE pipeline laying by HDD method without casing pipe in Hard Rock Strata
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MDPE pipeline laying by HDD method without casing pipe in hard rock strata including survey of the underground utilities, intimation to all other utility agencies through owner, submission of HDD profile for approval, execution of the work as per the scope of work, standard procedure, specifications & PNGRB T4S, including excavation of the pits, jointing and insertion of carrier pipe, subsequent backfilling, compaction, restoration, submission of as-built drawings/ graphs as per specification and the instructions of EIC/ SIC of owner. This item is applicable only when Mud Motor and rock tooling is used.
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32 mm Dia
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63 mm Dia
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90 mm Dia
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125 mm Dia
300
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MDPE pipeline laying by HDD method with HDPE casing pipe
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MDPE pipeline laying by HDD method with casing pipe in all kind of terrian & soil condition (Except Hard Rock) including survey of the underground utilities, intimation to all other utility agencies through owner, submission of HDD profile for approval, execution of the work as per the scope of work, standard procedure, specifications & PNGRB T4S, including supply & installation of PE6N HDPE Casing pipe & HDPE coupler. Excavation of the pits, jointing, pulling of casing pipe & insertion of carrier pipe, subsequent backfilling, compaction, restoration, submission of as-built drawings/ graphs as per specification and the instructions of EIC/ SIC of owner.
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32 mm Dia (in 50 mm HDPE casing pipe)
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63 mm Dia (in 125 mm HDPE casing pipe)
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90 mm Dia (in 200 mm HDPE casing pipe)
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125 mm Dia (in 250 mm HDPE casing pipe)
300
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MDPE pipeline laying by HDD method with HDPE casing pipe in Hard Rock Strata
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MDPE pipeline laying by HDD method with HDPE casing pipe in hard rock strata including survey of the underground utilities, intimation to all other utility agencies through owner, submission of HDD profile for approval, execution of the work as per the scope of work, standard procedure, specifications & PNGRB T4S, including excavation of the pits, jointing and insertion of carrier pipe, subsequent backfilling, compaction, restoration, submission of as-built drawings/ graphs as per specification and the instructions of EIC/ SIC of owner. This item is applicable only when Mud Motor and rock tooling is used.
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32 mm Dia
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63 mm Dia
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90 mm Dia
200
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125 mm Dia
600
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MDPE Service Line laying in Commissioned and O&M Areas
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MDPE pipeline laying in all kind of terrain & strata in normal soil with all type of surface by open trench methodology or by moling methodology without HDPE Casing Pipe by maintaining minimum depth of 1 m from the top of lowest datum available in the vicinity of the pipeline.
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63 mm Dia
300
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90 mm Dia
500
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Hard rock excavation for MDPE pipeline laying in hard rock
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Removal of hard rock strata/ large boulder encountered during excavation exceeding 1.0 m in any direction of the trench and removable only by chisel/ pneumatic chisel/ drill and backfillinig with soft/ normal soil after sand bedding & padding as per the scope of work, specifications and after prior intimation/ approval of EIC/ SIC. Scope of this item includes minimum 300 mm (150mm below the pipeline & 150 mm above the pipeline) sand bedding & padding in hard rock.Trench shall be filled by normal/ soft soil and no sharp rock/ boulders to be used for backfilling. In case of less cover PCC (1:3:6) of 150 mm thickness is covered under this item only. MDPE pipeline laying rates shall be payable as per SOR Item No. 1 above.
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Excavation of hard rock
1200
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Restoration of trenches
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Restoration to original conditions surface like bituminous/ asphalted road, concrete pavement, RCC pavements, tiles/ slabs/ blocks/ curb stones/ Agra/ Kota stones (chequered/ interlocking etc.), brick lining/ channels pavement as per the scope of work, technical specifications after laying of pipeline in built-up surface, as per the directions of EIC/SIC. Scope includes providing of the approved quality material, testing of materials by third party agencies as per scope of work, technical specification/ CPWD/ IRC standards, submission of the restoration reports, obtaining no objection certificates from the concern local authorities/ statutory authorities/ land owners/ third party inspection agencies designated by land owing agencies and owner.
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Bituminous/ Asphalted
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Cement concrete (PCC)
1250
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RCC
150
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Tiles/ Slabs/ Paver Blocks/ Curb Stones etc.
300
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Brick lining/ Channels etc.
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Fabrication & installation of pipeline markers
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Fabrication and installation of pipeline RCC route markers/ steel pole markers/ steel plate markers as per the scope of work, specification & PNGRB T4S along the route/ boundary wall, lamp posts including all associated civil works such as excavation and construction in all types of soils, construction of pedestals and grouting with concrete, cleaning, application of approved color and quality of primer and paint, stencil letter cutting of numbers, direction, chainage etc., restoration of area to original condition and performing all works as per scope of work, specification, PNGRB T4S and instructions of EIC/ SIC.
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RCC route markers
380
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Steel pole markers with foundation
50
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Steel plate markers
80
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INSTALLATION WORK
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Installation of GI service pipe & fittings
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Survey of designated area and survey drawings of societies / colonies/ localities shall be provided by the contractor. installation of GI fittings like elbows, tees, unions, sockets, reducers, GI plugs,any other GI fittings, adopter for appliance valves & Anaconda, Domestic Adoptor, GI Sleeves, RCC Crimping Guard, Meter clamp & Pipe clamps etc. as required to complete the job including supply of all consumables like Teflon tape, soldering consumables, flux application and all other required material to complete the job. Excluding only Supply of GI pipes of all dia.,GI fittings, Isolation valve, appliance valve,brass adopter Anaconda, Meters,Regulators,Suraksha hose pipe with clamps,GI sleeves & GI fittings which shall be issued by Owner as FIM.
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Receiving and taking-over as defined in the scope of work & specifications, handling, loading, transportation and unloading of owner supplied GI pipes of all dia.,GI fittings, Isolation valve, appliance valve,brass adopter Anaconda, Meters,Regulators,Suraksha hose pipe with clamps,GI sleeves , GI fittings and other free issue items from owner's designated place(s) of issue to contractor's own stock-yard(s)/ Work Shop(s)/ work-site(s) including proper storing, stacking, identification, providing security & insurance cover, including installation of GI line (alongwith installation of required accessories as mentioned above) of following sizes, including fabrication, consumables, labour and other incidental works and handing over the same after return of the surplus pipes, fittings, valves & other accessories to the owner's designated store; carrying out all temporary, ancillary, auxiliary works required to make the GI line ready for commissioning as per drawings, specifications, scope of work and other provisions of contract document and instructions of EIC/ SIC, including but not limited to carrying out the following:
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Preparation and approval of schedules, execution procedures, sketches
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Finalization of optimum route with consent of customer, from transition fitting to cooking oven/ appliance. A tentative sketch shall be prepared and shall be signed by customer, contractor & SIC/ TPIA
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Making temporary but stable platforms/ scaffolding / rope ladders and all other safety devices
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Installation of Powder Coated GI Pipes & Fittings, Isolation & Appliance Valves including NPT/BSPT threading, Anaconda, Suraksha Hose etc.. painting as specified including installation of regulators and meters.
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Supply & Fixing of approved, clamps, Dowell Plugs with screws, grout material, suitable thread sealant i.e. Teflon Tape/ lock tight, drilling of holes through wall /tiles / wood/ marble/ Granite etc jointing of PE to aboveground service GI pipes, testing, purging and commissioning of the complete installation.
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Touchup/ Painting of entire length of pipe along with fittings after proper surface finish by one coat of approved primer paint and two coats of approved synthetic enamel paint complete as per specification & direction of EIC. Restoring the wall surface to original by cleaning/ touching of corresponding paint to original as per instructions & to satisfaction of the owner. Preparation of laying records, meter reading etc. Reconciliation of free issue material.
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Drilling of holes through walls with proper heavy duty hammer drill Machine, tools & tackles, using proper sealant/ grout material & colours to match original, replacement of damages during drilling, restoring the area to original condition to the satisfaction of Owner/ EIC & as per specification for 1/2" & 1" NB in brick wall and RCC wall. PVC sleeve with proper sealant to be provided in the drilled section to protect GI pipe.
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All above activities to be carried out as per scope of work, specifications and to the complete satisfaction of consumer & EIC/ SIC.
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Handing over the completed works to owner for their operation/ use, returning of all free issue surplus material to owner stores, reconciliation of free issue material area wise and obtaining "no objection certificate" from owner/ EIC/ SIC/ TPIA
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Any other activity not mentioned/ covered, explicitly above, but otherwise required for satisfactory completion/ safety/ statutory/ maintenance of works shall also be covered under scope of work and has to be completed by contractor within specified schedule at no extra cost to owner
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Arrangement of all tools, tackles and consumables required to execute the work in an efficient manner.
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Construction of Foundation & Installation of DRS/ MRS/ Metering Skid/ Service Regulator
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Receiving and taking over, handling, loading, transportation and unloading of DRS/ Service Regulator/MRS/ Metering Skid from owner's designated stockyards to site, installation and hooking up with Steel & MDPE pipe.
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Installation of DRS with RCC pedestal, foundation and Structural Works. Providing and laying reinforced cement concrete of grade M-20 with 20 mm and down grade crushed stone aggregate in all types of structures like foundations, pedestals, pedestal bases, pipe supports, sleepers, columns, equipment, foundation, etc. including providing fencing with gate wherever required.
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Hook up from the existing steel tapping to DRS inlet and installation of all the items like pipe, fittings, valves, etc. supplied as FIM by owner as per the directions of the EIC/ SIC.
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Supply of all materials, fabrication and erection of chain link fencing 2.5 m high with mesh upto 2 m height providing proper bracing & supprots at safe intervals and barbed wire fencing complete in all respect including painting as per technical specification on all steel items, all works as per specification including foundations and RCC beams.
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Supply fabrication and erection of all types of pipe supports like clamps, saddle, guide, stops, cradles, neoprene sheet, turn buckles, anchors, T-posts, stockade/ trestle and pipe bridge for overhead piping, frames for canopy, approach ladders and platforms, crossover, cable tray supports etc, including painting suitable for highly corrosive area as per specification, labour and supervision & complete work as per drawing, specifications and instructions of EIC/ SIC.
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All handling and transport charges of raw materials and fabricated structures including double handling, as required, for completion of work in accordance with time schedule, are deemed to be included in the quoted rates.
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Bolts, nuts, washer, U-clamps, gaskets etc. if required during installation shall be procured and supplied by the contractor within the rate quoted.
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Rate quoted in SOR shall include cost of all labour, tools, tackles, equipment, hire charged etc. This is a lump sum item rate and shall not be measured & paid separately
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DRS 2000 SCMH installation, Foundation Size approx. (3000 mm x 2000 mm x 750 mm)
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DRS 5000 SCMH installation, Foundation Size approx. (4500 mm x 2000 mm x 750 mm)
2
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Service Regulator installation, Foundation Size approx. (800 mm x 500 mm x 600 mm)
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MRS / Metering Skid installation, Foundation Size as per Skid
25
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CIVIL & STRUCTURAL WORKS
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Installation of brick/ RCC valve chambers/ pits
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All civil works including excavation of pit, piping supports including best grade bricks used for all walls, PCC and RCC works required for valves pit base & top cover, internal surface plaster, primer & paint coatings on walls, cat ladders & pedestals with insert plates as required sealing of pipe at valve pits, providing metal cover with locking arrangement etc and finishing, clean up and restoration of site, filling and grading of area around the valve station to avoid any local water/ sewage flooding of that area, with provision of separate metal handle to operate valves from above ground as per the approved for construction drawings and specifications as per instruction of EIC/ SIC.
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Earth work in excavation and filling to the grades and levels shown in the approved drawings in all kinds of soil including for road embankments, using approved quality good earth from designated borrow area, for all heights and depths including clearing and stripping (Min. 150 mm) of the area marked for filling, taking spot levels, consolidating the exposed natural soil surface, excavating the earth from borrow area loading, transporting & unloading, spreading in layers not exceeding 150 mm thickness, breaking clods, watering (if reqd.), ramming and compacting by manual/ mechanical means to give minimum 95% of modified Proctor's density of earth, testing & dressing including disposal of all unserviceable material all complete as per specifications and directions of EIC/ SIC. Rate to include cost of labour, tools, tackles, equipment, hire charges, cost of borrow earth by way of realities, right of way, cess etc., as applicable with all by works and sundry works.
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Supplying and laying plain cement concrete (including shuttering of required) in all types of concrete works including levelling courses below foundation, substructure, superstructure, chambers, cable trench, under floors and any other locations, at all levels as per drawings, specifications and directions of EIC/ SIC.
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Providing and laying reinforced cement concrete of grade M-20 with 20 mm and down grade crushed stone aggregate in all types of structures like foundations, pedestals, pedestal bases, pipe supports, sleepers cable trench including construction joints, bitumen painting on surface in contact with soil, providing and fixing reinforcing steel, shuttering, inserts, finishes etc. at all depths and heights complete as per drawings, specifications and direction of the EIC/ SIC.
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Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials, such as minimum 43 grade cement including sulphate resistant cement for sub structures, R/F steel, Inserts, bolts, conduits, bitumen, other minor construction materials, shuttering tanging, earth work in excavation and backfilling using serviceable earth in all conditions shorting bailing and pumping out water, testing of concrete, curing etc. will all bye works and sundry works.
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Providing and laying reinforced cement concrete (M20 Grade) with 20 mm and down grade crushed stone aggregate in pavement, including preparation of base (i.e. compacted sub grade, 200 thk sand and 50 thk PCC M-10 grade), leaving pockets if necessary, making recess, projections fixing inserts conduit pipes (GI, PVC, HDPE etc.) laying in alternate panels, filling the gaps between the panels with bitumen etc., making slopes, finishing edge, leaving bars for pedestals & sleepers, including providing sand fill isolation, shuttering providing and fixing reinforcing steel, curing, chipping and modification works etc. as specified in any shape, thickness, position and finishing the top surface smooth as per requirement etc. all complete as per drawings, specifications and directions of the EIC/ SIC.
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Providing brick work with brick class designation M 5.0 of IS:1077 in cm 1:5 (1 cement 5 sand) in steps, walls, retaining walls and load bearing structures drains, or any shape with all lead, depths & height including curing scaffolding etc., as per specifications and drawings with all bye-woks and direction of the EIC/ SIC.
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Brick valve chamber - Size (L x W) - 2m x 1m
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RCC valve chamber - Size (L x W) - 2m x 1m
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Brick valve chamber - Size (L x W) - 1.5m x 1m
50
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RCC valve chamber - Size (L x W) - 1.5m x 1m
17
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Brick valve chamber - Size (L x W) - 1m x 1m
8
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