Indian Port Rail And Ropeway Corporation Limited Tender
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Indian Port Rail And Ropeway Corporation Limited - IPRCL Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date27 May 2024
Closing Date17 Jun 2024
Tender AmountRefer Documents
Costs
EMD
₹ 25,22,875Document Cost
₹ 11,800Tender Fee
Refer Documents
Summary
Maitenance Work Routine Preventive Breakdown Of East Rail Corridor Of Chhattisgarh East Railway Limirws In South East Central Railway
Description
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Contact
Tender Id
2024_IPRCL_196548_1Bid Award Id
ViewTender No
IPRCL/BBS/T/CERL/TM/158Tender Authority
Indian Port Rail And Ropeway Corporation Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
BOQ Items
Description of Items
-
-
-
Supply of Elastic Rail Clips to RDSO Drg. No. T-3701 and conforming to specifications (IRS T-31-1992) & corrigendum No.2 of Apr 1999.The rate shall be inclusive of transportation to work site, all type of taxes, inspection charges, freights, insurance, packing, loading, unloading with all lead, lift, contractor's labour, machineries,tools & plants etc. complete.
3500
265475
75.85
Supply of GFN liners to RDSO Drg. No.T-3706 & conforming to IRS specifications No. T-44-1995, corrigendum No.03 of 2010. The rate shall be inclusive of transportation to work site, all type of taxes, inspection charges,freights, insurance,packing, loading,unloading with all lead, lift, contractor's labour, machineries tools & plants etc complete.
1000
15020
15.02
Supply of Grooved Rubber Sole Plate to RDSO Drg No. T-6618 and conforming to IRS specification T-47-2006 & Corrigendum No -1 of June 2007. The rate shall inclusive of transportation to work site, all type of taxes, inspection charges, freights, insurance, packing, loading, unloading with all lead , lift, contractor's labour, machineries tools & plants etc complete.
1750
85995
49.14
Supply of Metal Liners at site to RDSO Drg. No.T-3740 conforming to IRS specifications, provisional 1995 amended 2001. The rate shall be inclusive of transportation to work site,all type of taxes, inspection charges, freights,insurance etc.and packing,loading I unloading with all lead , lift,contractors labour, machineries,tools & plants etc complete.
2500
63775
25.51
The work includes Fabrication, transportation, supply and fixing of galvanized Short Height steelchannelsleeper with allfittings and fixtures etc as mentioned in the relevant drawings. Fabrication to be done steelof tested quality confirming to IS:2062 E250 BR and fixing to be done on fabricated girders as a complete job (including fixing of elastomeric pads and GRSP per set per sleeper as supplied under item 3 but excluding cost of supply of elastomeric pads and GRSP with contractor's tools,plants, labour,taxes, levies etc complete. Reference ROSO drawing number B- 1636110 with latest alteration,if any including the fabrication of stool/ packing or to make arrangements to maintainthe height of Rail levelin PG OWG Girder as per site conditions with all fittings as persite conditions. No separate payment for fillings as mentioned in approved drawing such as MS Grooved pad plate,T Head bolts, Tapered washer etc except supply of elastomeric pads and GRSP.The rate shall include Galvanizing, painting if required, inspection charges etc all complete. Note:-1.Fabrication of steel channel sleepers will confirm to IRS Bl- 2001(withlatest correction Slips). 2 The fabrication workshop should be approved from RDSO. 3. Supply of allfixtures and fastenings shall be from RDSO approved vendors only.
10
191689
19168.97
Supply & transportation (up to Bridge approaches) of elastomeric pads and grooved rubber pads as per Drg.No. RDSO/T-5155 to 5164 with latest alterations,if any and drawing no.BA/1636/R2,BA/1636/1/R2 with latest alteration, if any end specifications given there in, as compatible with girders as Indicated in the scope of work of this tenders, with contractor's tools, plants,labour,taxes,levies etc complete in all respect. Note:- Supply shall be taken from ROSO approved vendors onlv.
65
182059
2800.92
Total of Sch-B
-
804014
-
Note : The quantity of P.way materials given above is approximate consumption for one year. However the quantity may be decreased/Increased as per site condition and as per direction og Engineer-In-Charge
-
-
-
Description of Items
-
-
-
Supplying and stacking of machine crushed clean, hard, angular and durable Stone Track Ballast 50 mm size (65 mm to 20 mm well graded) confirming to latest RDSO Track Ballast spedfication (2004) & with latest corrections/amendments etc. Stacking of ballast to be done along the alignment at or near toe of the embankment,or in cutting ,top of embankment or cutting or any suitable designated places as advised/Directed by Engineer-in charge. The rate includes supply, leveling the stacking area/space, supply the ballast,labour,tools,all types of transportation, unloadng, stacking, leads,lifts, handling, rehandling, ascends, descends,crossing of tracks and ant other obstuctions etc.,sieve analysis,charges for testing the quality of ballast at the reputed labs,all taxes, royalty,cess and seinorages etc. No deduction will be made on stack measurement for shrinkage as specified in technical specification.The contractor will make ground level to enable levels being taken by the Engineer-in - charge at site prior to stacking
10000
15849200
1584.92
Total of Sch-C
-
15849200
-
Note:
1.The Ballast should be supplied by the contractor should confirm to the condition laid down vide IS/RDSO-GE/0001: 2023) FEBRUARY 2023 and testing as per IS:2386 Part-IV for impact test and abrasion test & IS:2386 Part-111-1963 for water absorption test with latest correction slip.
2.The size of ballast, stacking of ballast on ground, measurement of ballast stacks and payment conditions should comply strictly as per RDSO specification.
3.Dumping of ballast should be even as instructed by Engineer -in -charge/ Consultation/Employer at site.
4.The quantities given above are indicative and may vary during execution of work so needed to be supplied at the accepted rates.
-
-
-
Description of Items
-
-
-
Removing rail of all types & length from track, laid on any type & density of sleeper by removing fish plates, fastenings & fish bolts and other materials along with keeping released railand all materials safely on cess, a ss directed by Engineer in-charge. (Cutting & drillina of rail shall be paid separately and work to be done under traffic block & Railways supervision)
166
6741
40.61
Insertion of rails of alltypes & length in track.laid on any type & density of sleeper to the specified gauge, rates include fastening of rail with sleepers with standard set of fastenings and fixing of fish plates and bolts or, if required, providing gap for welding. (drilling and cutting of rail to be paid separately)
166
8560
51.57
Replacement of sleepers in track with sleepers lying on cess for casual renewal at isolated locations with all fittings complete to specified gauge & cross level with contractor's tools including packing and dressing of ballast as directed by Engineer in-charge. Released materials shall be neatly
stacked and handed over.
-
-
-
BG Track (PSC to PSC sleepers)
166
79107
476.55
Cutting/cropping of rail of 60Kg - 90 UTS, manually and perfectly vertical with contractor's labour, hacksaw blade and tools & plants -
NOTE:
1.Manual cutting should be used only in emergencies with prior pennission of sectional APM/DPM/PM/DCPM where machine cutting can not be arranged in time. 2. Cutting of Rails with blade and forcing to part by using other means to break the rails is prohibited.
3. Rails should be cut right through hacksaw blades only.
-
-
-
On Cess
33
10992
333.1
In-situ situation
100
52193
521.93
Drilling of hole in rail of any section and any UTS, manually (in emergencies
only) with contractor's labours, tools & plants, consumables etc. for -
-
-
-
Hole of dia.25mm and above
133
27940
210.08
Gas cutting of rail of various sections with contractor's tools & plants, as directed by Engineer-in-Charge
-
-
-
Rail section of 52Kg and above
50
6896
137.92
Earthwork for repairing to cess by cutting or raising of existing cess upto 4metre from centre of track with Railway’s earth including cutting of earth, leading, benching, filling, dressing including cutting of grass / shrubs / trees etc.; watering, compaction by ramming and leveling of earth for required longitudinal & cross sectional profile, as directed
Note: [Rate also includes repairs of trolley refuges including pulling ballast back upto formation level to avoid impounding of ballast and there after putting the pulled ballast back after cess repairs etc.]
10000
922100
92.21
Lubrication of ERCs and its liner contact area by removal of ERCs and Metal/GFN liners in rail panel, cleaning of rust / scale of ERC, Metal / GFN liners & SGCI insert by using wire brush, scrapper / sand emery paper etc., supply & provision of anti-corrosive treatment by application of graphite grease, as prescribed by Railway under side of liners & corresponding area of rail foot & SGCI insert with ERCs and re-fixing the same as per Para-1411(5) of Indian Railways Permanent Way Manual.
66666
1466652
22
Carrying out pre-tamping, during tamping and post-tamping work for tamping track with all types of rails, sleepers & sleeper density by various Track Tamping machines, which include :
(1) Re-adjustment of ballast, heaping-up of ballast, filling-up of cavities in tamping zone by picking ballast from stacks / shoulders / crib of adjoining track upto lead of 50 m to ensure effective packing;
(2) Clearing of ballast on sleepers to make them visible to operator,
(3) Clearing of ballast over rail foot to facilitate holding of rail by rollers of TTM;
(4) Digging, screening and replenishment of ballast at mud pumping /rounded ballast in sleeper crib location;
(5) Tightening of loose fittings immediately before & after tamping;
(6) Replacement of broken / missing fittings supplied by Railway;
(7) Correcting displaced sleepers to position alongwith squaring;
(8) Re-setting of worked-out / fallen fittings;
(9) Removing and re-fixing joggled fish plates & wooden blocks, wherever necessary;
(10) Manual consolidation of ballast in crib / shoulders;
(11) Removing and refixing of traction bonds during the block in electrified sections
(12) Dressing of ballast
NOTE:
1. Contractor to provide minimum 30 men with 2 supervisors for carrying out above work.
2. Tamping blocks are not identical & it may be given at any time either during day or night.
-
-
-
For day time block working
57333
1850709
32.28
Carrying out pre-tamping, during tamping and post-tamping works for tamping track with all types of rails, sleepers & sleeper density by various Track Tamping machines, which include :
(1) Re-adjustment of ballast, heaping-up of ballast, filling-up of cavities in tamping zone by picking ballast from stacks / shoulders / crib of adjoining track upto lead of 50 m to ensure effective packing;
(2) Clearing of ballast on sleepers to make them visible to operator;
(3) Clearing of ballast over rail foot to facilitate holding of rail by rollers of TTM;
(4) Digging, screening and replenishment of ballast at mud pumping /rounded ballast in sleeper crib location;
(5) Tightening of loose fittings including check rails immediately before & after tamping;
(6) Replacement of broken / missing fittings supplied by Railway;
(7) Correcting displaced sleepers to position alongwith squaring;
(8) Re-setting worked-out / fallen fittings;
(9) Removing and re-fixing joggled fish plates & wooden blocks, OHE bonds & other obstructions, wherever necessary;
(10) Removing and re-fixing stretcher bar, as directed;
(11) Adjustment in opening and housing of switch for testing operation
-
-
-
1in 8.5 Turnouts
1
13728
13728.74
1 in 12 Turnouts
44
690012
15682.1
Derailing Switch
7
69063
9866.21
Hiring of JCB/Hitachi for levelling and dressing ground/dismantling structures,Removal of jungle, clearing of earth, lowering high cess etc., along side the track between up and down lines obstructing drainages of rain water, clearing of bushes obstructing visibility at curves and Level Crossings with all lead and lift etc.complete and as directed by the Engineer-in-charge .All labour, tools and plants consumables stores including supply of JCB/Hitachi with crew to be provided by the contractor at his own cost. The contractor shall arrange road permit for vehicle for all the States of operation, as per instructions of engineer in-charge and vehicle shall not be more than three years old. Payment shall be made for actual working hours at site.
100
121763
1217.63
Carrying out Through USFD testing of running rails & welds (excluding flange testing) including the full head width portion of SEJ, lead portion of points & crossings of all types of rails using 0º (4 MHz) and 70º (2 MHz) central forward & backward, 70º (2 MHz) gauge face corner forward & backward and 70º (2 MHz) field forward & backward probes by NBC (Need Based Concept) method under traffic conditions as per provisions of IR’s "Manual & Specifications for Ultrasonic Testing of Rails and Welds" & related instructions, duly marking defects, submission of daily reports and storing back-up data, as specified & directed. The rates are inclusive of contractor’s men, materials & machines complete unless otherwise specified and as directed :
-
-
-
With Contractor's USFD machine
45
228305
5073.45
Carrying out USFD testing of Alumino Thermic (AT) welds on all types of rails, using 0º (2 MHz) double crystal; 70º (2 MHz) 20mm x 20mm single crystal probe for head & flange testing; 2 nos. 45º (2 MHz) single crystal with tandom rig for testing from rail top to bottom & for half moon testing and 70º (2 MHz) 20mm x 20mm side looking probe by NBC (Need Based Concept) method under traffic conditions as per provisions of IR’s "Manual & Specifications for Ultrasonic Testing of Rails and Welds" & related instructions duly marking the defects, submission of daily reports and storing back-up data as specified & directed. The rates are inclusive of contractor’s men, materials & machines complete unless otherwise specified and directed :
-
-
-
Track having more than 03 Rail panels
333
56576
169.9
25mm gap 'in-situ' welding and finishing of rail joints as per IR's AT Welding Manual with latest correction slips, RDSO approved welding portion and competent welder, labour, tools, equipments complete during traffic block. {Item includes use of weld trimming machine and grinding of weld finished to meet the weld tolerances and also anti corrosive painting to weld & marking of welded joint, as directed by Engineer in charge} -
-
-
-
For 60 Kg Rail, Single shot crucible fitted with Automatic Tapping Thimble Technology, 3 pieces Mould (Zircon washed) and Compressed Air Petrol heating technique
100
603998
6039.98
In-situ reconditioning of worn out 1:8½ tongue rail (only one tongue rail along with connected stock rail) of all rail sections under traffic, as prescribed in ‘IR's Reconditioning of Points & Crossings Manual’ with RDSO approved electrodes and suppliers, finishing & grinding within permissible tolerance limit, as directed by engineer in-charge
-
-
-
Using H3A electrodes
2
3027
1513.89
In-situ reconditioning of worn out 1:12 or flatter tongue rail (only one tongue rail alongwith connected stock rail) of all rail sections under traffic, as prescribed in ‘IR's Reconditioning of Points & Crossings Manual’ with RDSO approved electrodes and suppliers, finishing & grinding within permissible tolerance limit, as directed by engineer in-charge :
-
-
-
Using H3A electrodes
17
32453
1909.05
Marking, inscribing, painting, writing, bordering etc. on new / old iron surface at various locations of Points & Crossings with details of turn-in / turn-out reference station mark on rail web for one set, duly preparing surface with contractor's wire brush and applying two coats of yellow synthetic enamel paint of approved quality as background and stenciling the details to suitable size, as described for every curve reference station mark / switch / crossing details with black enamel paint of approved quality complete, as directed : [NOTE: Stenciling of letters is only permitted. No hand written letters are accepted.]
-
-
-
1in 12 Turnout
45
51558
1145.75
Derailing Switch
7
2530
361.48
Painting of P.Way Reference Post, Structures etc. with enamel paint of approved make with different colours & letters, as directed by Engineer in charge:
-
-
-
Kilometre & Gradient post
100
7382
73.82
LWR I SEJ
20
2513
125.69
Curve Post
120
9888
82.4
Curve Board
30
3770
125.69
Curve details, SE, Versine,Station Nos. etc.
1500
64155
42.77
Painting of Bridge Reference / Boards, Structures etc. along track with enamel paint of approved make with different colours & letters, as directed by Engineer in-charge
-
-
-
Bridge Board
20
2513
125.69
HFL, FSL & DL on Bridge Pier I Abutment
10
5728
572.87
Miscellaneous General Boards, Jurisdiction, Boards, structures, etc.
8
1687
210.96
Leading and loading Railway's Ballast collected at yard / depot / mid-section into Railway's covered wagon, using any approved method with all ascents, descents, taxes etc. with lead of 250m & all lifts complete, as per specifications and as directed by Engineer in-charge
15000
1991850
132.79
Unloading of ballast from Railway's Hopper Wagons and distributing the unloaded ballast uniformly over the track and profiling and boxing {it also includes taking out jammed ballast}
15000
1021350
68.09
Providing and laying Pitching with Stone Boulders, weighing not less than 35kg each with voids filled with cement sand mortar 1:4 on slopes laid over prepared filter media including boulder apron laid dry in front of toe of embankment complete as per drawing and Technical Specifications (filter media to be paid separately under the relevant item). Rate is excluding cost of cement which shall be paid extra under relevant item.
333
1151720
3458.62
Providing and laying Filter Material as per RDSO Specifications underneath pitching in slopes complete as per drawing and Technical Specification
333
874208
2625.25
Amount for other Miscellaneous items of USSOR
- 2019 not covered above
1
3160000
3160000
Total of Sch-D
-
14601679
-
Description of Items
-
-
-
Providing and applying two coats of coal tar or bitumen confirming to IS 3117 -1965 on the top and sides of RCC box/slabs @ 1.70 Kgs / Sqm after cleaning the surface with all labour and materials complete job as directed by the Engineer
30000
3672300
122.41
Providing and laying water bound macadam with specified stone aggregate, stone screening and binding material including screening, sorting, spreading to template and consolidation with power road
-
-
-
Sub-base with stone aggregate 90mm to 45mm including stone screening 13.2mm size
135
159563
1181.95
Base course with 63mm to 45mm size including stone screening 13.2mm size
135
173757
1287.09
White washing with lime to give an even shade
-
-
-
New Work
8333
87496
10.5
Distempering with oil bound washable distemper of approved brand and manufacture to give an even shade
-
-
-
New work (two or more coats of distemper) over and including priming coat with cement primer
8333
610808
73.3
Distempering two or more coats on new work with 1st quality acrylic washable distemper (ready mixed) of approved manufacturer and of required shade and colour complete as per manufacturer’s specification
8333
349486
41.94
Amount for other Miscellaneous items of USSOR
- 2010 not covered above
1
1641312
1641312
Total of Sch-E
-
6694723
-
Description of Items
-
-
-
Providing and Operating Tamping Machine for tamping of newly laid BG track (in straight line & curves) as per railway standards and specifications ,as laid down in track machine manual and IRPWM. The rate is inclusive of providing of machine operating staff (crew), one watchman per machine and all taxes, labour, tools & plants, insurance and incidental charges all complete. (Contractor has to arrange the tamping machine. If contractor desires, IPRCL can assist in arranging machine (duomatic) at actual cost claimed by SEC Railway, per KM + GST 18%)
50
2653050
53061
Providing and Operating Tamping Machine for Station& tamping of newly laid BG turnouts (1 in 12 , 1 in 8 1/2,1 in 16) (in straight line & curves) as per Buildings
railway standards and specifications as laid down in track machine manualand IRPWM. The rate is inclusive of providing of machine operating staff (crew), one watchman per machine. all taxes,labours .tools & plants, insurance,incidental charges allcomplete. (Contractor has to arrange the unimat machine.
If contractor desires IPRCL can assist in arranging machine (Unimate) at ACTUAL COST claimed by SEC Railway per KM + GST 18%)
45
2387745
53061
Total of Sch-F
-
5040795
-
Description of Items
-
-
-
Carrying out USFD testing at AT welds joints 60Kg 90UTS Rails as per Indian Railway Specifications, manual for ultrasonic testing on rails & welds 2022 along with latest amendements & corrections slips issued by RDSO. The quoted rates shall includes cost of all contractors owned RDSO certified USFD machine, USFD operators & quality control supervisor with approved QAP by RDSO, labour, tools, probes etc. as per specification materials, consumable etc. complete job all respect as per instruction of Engineer-In-Charge
166
25965
156.42
Carrying out USFD testing of Rail/Head/gauge face/non gauge face/corner/foot defects/etc. in main D/N line 60Kg 90UTS Rails as per Indian Railway Specifications, manual for ultrasonic testing on rails & welds 2022 along with latest amendments & corrections slips issued by RDSO. The quoted rates shall includes cost of all contractors owned RDSO certified USFD machine, USFD operators & quality control supervisor with approved QAP by RDSO, labour, tools, probes etc. as per specification materials, consumable etc. complete job all respect as per instruction of Engineer-In-Charge.
66
469260
7110
Total of Sch-G
-
495225
-
Description of Items
-
-
-
In-Suit reconditioning of worn-out CMS (Cast Manganese steel) crossings of all types as per siut conditioning manual and "Work procedure for In-siut reconditioning of CMS crossings using robotic welding machine "of RDSO through approved agency, finishing and grinding with permissible tolerance limit, as directed by engineer-In-Charg"e. Note: 1. One ontuse crossing shall be considered equivalent to two nos. of crossings for payment. 2. Reconditionined crossing shall have guaranteed service lifw of minimum 80 GMT. In case of pre-mature reconditioning, it shall be done by contractor free of cost.
26
548941
21113.12
Alumino Thermit welding 60 Kg/52 Kg rail combition of joints of or joints of 60 Kg/52Kg rail by pre-heat (SKV) welding technique using compressed air petrol/LPG for preheating, three piece moulds and automatic tapping thimble by single shot crucible technique with all labours, materials including supply of portion, tools and plants, aligning of rails, placing and fixing of mould preheating, welding, mechanized trimming using hydraulic weld trimmer, grinding with profile grinder (Include riser). testin, marking, painting with one coat of high build paint (two pack conforming to RDSO specification No M&C/PCL/111/88) on the welded area upto 10cm on either side, the work is to be completyed in all respect as per IRS: T-19-2012 with latest updates.
66
325037
4924.81
Using H3C Electrodes
26
69418
2669.94
Total of Sch-H
-
943397
-
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