Tirumala Tirupati Devasthanams Tender
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Tirumala Tirupati Devasthanams Tender
Machinery and Tools
Opening Date4 Jul 2019
Closing Date11 Jul 2019
Tender AmountRefer Documents
Costs
EMD
₹ 13,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Supply Erection And Commissioning Of Ss Laddu Tray Washing Machine.
Description
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Contact
Tender Id
283482Bid Award Id
ViewTender No
42/EEXII/2019-20Tender Authority
Tirumala Tirupati Devasthanams ViewPurchaser Address
-Website
http://tender.apeprocurement.gov.in
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BOQ Items
Design:
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Capacity : 100 - 150 trays /hr. Depending upon the type / size of trays. (Tray Size : 790 mm length x 450 mm width x 80 mm hight .
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Configuration:
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Straight through type (Single track / Chain type) (SS link chain or PC 600 chain).
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Washing Sequence:
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Steam wash: The steam nozzles with SS manifolds will be provided with the photostatic sensors to identify the tray and allow steam to wash.
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Hot water wash - GRUNDFOS mono stage pump of 15 HP will offer with Jetting pressure of 4.0 - 5.0 Kg/Cm2, at the temperature of 60 - 70 degree centigrade.
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Pump will be of "GRUNDFOS" make mono stage pump - NB series pump.
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Service requirements:
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Steam required: At Pressure of 3.4 Kg/Cm2
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Electric power : As per standard requirement i.e., 440V, 3 phase, 50 Hz is required.
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Water required: As per Requirement, 3.0 bar water should be provided to the machine.
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Finish:
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All welding joints are to be ground smoothly. All stainless steel surfaces are to be polished to 150 grits.
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Self cleaning filter will be provided between the pump outpout and jet coils, this unit will allows to remove the filtered residuces without disturbing the water line.
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Temperature Control:
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Necessary temperature PID control arrangement will be provided to control the temp. of hot water washing - rinse tank - 01 No's
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For controlling the steam flow in the steam line - Penumatic controled piston type valve will be provided, it's make is 'AIRMAX/AIRA'.
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Scopy of Supply:
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Main Enclosure:
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The main enclosure which houses washing and sterilizing sections will be made from 3 mm thick stainless steel sheet confirming to AISI 304 for easy accessibility, it will have inspection doors all along the length on both sides. Main body base fram will be 50 x 50 x 3 mm thk square pipe will be provided.
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Under frame:
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The under frame will be made of SS 304 Quality, Cold drawn hollow square section pipes (of size : 50 x 50 x 3 mm thick). The assembly will have sufficient no. of stainless steel legs with Stainless steel ball feet having 50 mm vertical adjustment.
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Conveyor Chain:
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The conveyor chain will be supplied with S.S link Chain, 8 mm dia link or PP, PC 600 chain with suitable SS tracks for good wear and tear resistance will be provided.
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Drive Unit will consist of Reduction gear box of "BONFIGLIOLI/SEW" make coupled to Electric motor of "ABB/CROMPTON/LHP" Make.
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Washing Stations:
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Washing: The pumping and jetting arrangement will apply sufficient washing liquid to the inside and outside surface of the Trays. Jetting pipe will be detachable type with union setup for easy maintenance purpose.
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Jetting / Spray pipes will be slotted for efficient cleaning of trays for easy and reduced maintenance
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Water heating arrangement:
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For Hot water wash the in-direct steam coil system with condensate line will be provided to generate the hot water in the machine.
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Provision will be made to control and maintain the temperature of water in the washing section.
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All valves shall be of Ball valves of "L&T/AUDCO" make and Strainers shall be of "SPIRAX" Make.
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Instrumentation:
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The temperature and pressure of delivery sides of pumps and sump tanks will be indicated on an instrument panel located on the main enclosure. The instrument panel fabricated from SS 304 with acrylic cover will contain dial type pressure gauge and digital temperature controller.
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Pressure Gauges will be of "KI/WIKA' make, Digital Temperature Controllers will be of "SELEC" make.
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Control panel:
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Main Enclosure:
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The panel board will be wall mountable type OR the unit will allowed to mounted on Tray washer and panel enclosure will be fabricated from 2 mm thick SS 304 quality sheet, which will be moisture and dust proof - 1 No
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Push Buttons, Indicating Lamps & Electricals:
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Provision will be their to have adequate number of ON/OFF push buttons and indicating lamps for all the motors. All Indicating lamps will contain related inscription. Push Buttons will be of "TEKNIC/JAI BALAJI" Make. Control panel will house MPCBs, Starters / Contactors, etc., for all the motors used in Tray washers. Make of MPCBs, Starters / Contactors would be "L&T" Make.
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The machine's conveyor motor will be 2 HP, shall beprovided with VFD unit to adjust the speed of the conveyor. The make of VFD unit will be "L&T/ABB/CROMPTON".
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Wiring :
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The Control panel will be completely pre-wired.
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Supply, erection and commissioning of Electrical control panel and its accessories RLC based panel
VFD L and T Mitsubishi ABB make will be provided to the machines motor Individual Starters Contactors MCBs for all the connected electrical appliances Controls of the equipment.
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Cost of unloading shifting erection and commissioning of S.S.Laddu tray washing machine at site as directed during execution including all incidental charges. Required water, steam and air pipe lines will be provided departmentally
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