Integrated Defence Staff Tender

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Integrated Defence Staff - IDS Tender

Works
Automobiles and Auto Parts
Eprocure
Opening Date3 Dec 2020
Closing Date10 Dec 2020
Tender AmountRefer Documents 
Notes
Download

Costs

Summary

Nsry/com/1738/6k Routines Of Main Diesel Alternators Fitted Onboard Fdn 2

Description

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Documents
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BOQ Items

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DO_NOT_SHOW

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Removal of intake connection / intake manifold, crossover, aircleaner connection and air cleaner assy.

8

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Disconnect turbo to exhaust trunk - removal of exhaust manifold and water manifold.

8

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Removal of 16 nos of tappet covers and rocker arm housings.

4

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Removal of fuel manifold from Right bank and Left bank.

8

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Removal of fuel STC injectors.

64

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Removal of cylinder head and decarbonize combustion spaces.

64

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Replacement of STC Recon injectors with new 'O'- rings and tighten with injector holder and cap screw.

64

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Replace rocker cover gasket.

4

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Adjust valve tappet clearance and record in service log book.

4

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Replace fuel pump filter ( magnetic screen filter ).

4

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Calibrate fuel pump & record in service log.

4

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Clean turbocharger compressor wheel and diffuser.

8

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Check turbocharger radial / end bearing clearance insite.Renew O ring to teflon gasket when turbo is opening for checking clearence.

8

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Torque manifold nuts and cap screws per specifications.

4

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Drain coolant -flush through using restore plus as laid down in operating manual.Renew coolent.

4

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Check FW and SW pump for performance /defects and overhaul if required.

4

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Check vibration damper thickness ( 0°, 90°, 180°, 270°) position replace vibration damper if reading exceeds 0.010" (0.25 mm) or exceed maximium allowable thickness.

4

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Check Crankshaft end clearance.

4

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Removal and Chemical cleaning/ Pressure testing of after coolers.

16

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Removal and chemical cleaning of lub oil cooler, pressure testing and fittment. Replace gasket.

16

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Removal and chemical cleaning of fresh water cooler and pressure test and fittment. Replace gasket and o ring seal.

4

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Check condition of valve gear bracket, transfer sleeve sealing ring and injector tube. Inspection of valve gear parts and valve seat inserts of the cylinder head opened.

4

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Load trials

4

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Shifting of removed items from engine room / FDN to shore and shore to service centre again vice-versa / handling.

4

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LIST OF MANDATORY SPARES REQUIRED FOR CARRYING OUT 6000 HRLY FOR KTA 50 DM, QTY - 04

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RO3609962/Recon injector

64

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4376343/Upper engine gasket set

4

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3627382/Seal after cooler core

16

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3627381/Seal rectangular strip

16

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3175856/Gasket Hand hole

8

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3033768/Hose hump

8

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3953939/Clamp V band

16

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4934223/Clamp V band

16

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3629205/Thermostat

16

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3349225/Thermostat

4

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3627961/Seal thermostat

20

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3052906/Gasket thermostat HSG

4

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3052908 /Gasket water transfer conn.

4

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3634473 /Hose flexible

4

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AK4057 SS/Hose flexible

4

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3040721/Gasket connection

64

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3014435/ Seal ‘O’ ring

16

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3897787/ Seal ‘O’ ring

20

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3393301/ Seal ‘O’ ring

16

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3077793/ Seal ‘O’ ring

8

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3393303/ Seal ‘O’ ring

8

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207244/ Seal injector

64

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3023095/ Washer plain

128

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131026/ Seal ‘O’ ring

64

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193736/ Seal ‘O’ ring

192

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3047665/ Gasket connection

16

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3179028/ Gasket connection

16

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3634116/ Hose

8

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3633974/ Clamp t bolt

16

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212161/Seal ‘O’ ring

64

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3630969/ Gasket lub oil cooler

32

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68910/ ’O’ ring

64

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3058812/ Seal dust

64

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KITBM68356/ P.T. Pump repair kit

4

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3073766/ Gasket feul pump

4

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146483/ Screen filter

4

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3042542/ ‘O’ ring actuator

4

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3066914/ ‘O’ ring actuator

4

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4020551/Air filter

8

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4020552/Air filter

8

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3313305/Lub oil filter

20

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3313306/Fuel filter

8

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3889311/By pass filter

8

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3630125/Hose plain

8

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206455/ Gasket water pump

4

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206193/ Gasket water pump

4

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354S647/ Turbo repair kit

8

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168306/ Screw adjusting

192

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S 212/ Nut

192

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LIST OF ANTICIPATORY SPARES REQUIRED FOR CARRYING OUT 6000 HRLY FOR KTA 50 DM, QTY - 04

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Rod Push

64

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Push Rod

128

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Cross Head

128

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Actautor

4

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