Integrated Defence Staff Tender
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Integrated Defence Staff - IDS Tender
Machinery and Tools
Eprocure
Opening Date26 Jul 2022
Closing Date17 Aug 2022
Tender AmountRefer Documents
Costs
EMD
Refer DocumentsDocument Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Nsry/com/2592/repair Rate Contract For Repair/ Routine Work On Pumps In Ships, Yard Crafts And Fdns
Description
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Contact
Tender Id
2022_IDS_540911_1Bid Award Id
ViewTender No
NSRY/COM/112 (C) 2 (b)/RRC/CID-2592Tender Authority
Integrated Defence Staff ViewPurchaser Address
-Website
http://defproc.gov.in
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Documents
BOQ Items
ON BOARD TRIALS, INSPECTION OF PUMP AND MOTOR
-
-
-
PUMP RATING (UPTO 10TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
7
-
-
Disassembly of pump units and separation of pump and motor
7
-
-
Recording of SPM readings of motor
4
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
1
-
-
Collection of pump from NSRY and return to NSRY on job completion
4
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
7
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
7
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
4
-
-
Run out measurement of shaft Max allowed 0.05 mm
7
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
7
-
-
Inspection, repair and fitment of existing sleeve
7
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
3
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
5
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
4
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
15
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
3
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
5
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
7
-
-
Shop testing procedure as per quality process sheet
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
7
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
7
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Painting of Motor stool and other painted surfaces of the pump.
6
-
-
Renewal of SV mounts
7
-
-
PUMP RATING (11-30 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
7
-
-
Disassembly of pump units and separation of pump and motor
7
-
-
Recording of SPM readings of motor
7
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
7
-
-
Collection of pump from NSRY and return to NSRY on job completion
1
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
7
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
7
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
2
-
-
Run out measurement of shaft Max allowed 0.05 mm
7
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
7
-
-
Inspection, repair and fitment of existing sleeve
2
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
4
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
6
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
3
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
3
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
15
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
3
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
5
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
7
-
-
Shop testing procedure as per quality process sheet
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
7
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
7
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Painting of Motor stool and other painted surfaces of the pump.
7
-
-
Renewal of SV mounts
7
-
-
PUMP RATING (31-50TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
5
-
-
Collection of pump from NSRY and return to NSRY on job completion
1
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
3
-
-
Run out measurement of shaft Max allowed 0.05 mm
3
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
3
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
3
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
5
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
3
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
2
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
3
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
5
-
-
Painting of Motor stool and other painted surfaces of the pump.
5
-
-
Renewal of SV mounts
5
-
-
PUMP RATING (51-80TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
3
-
-
Disassembly of pump units and separation of pump and motor
3
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
2
-
-
Collection of pump from NSRY and return to NSRY on job completion
3
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
3
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
3
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
3
-
-
Run out measurement of shaft Max allowed 0.05 mm
3
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
2
-
-
Inspection, repair and fitment of existing sleeve
2
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
2
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
3
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
2
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
20
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
3
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
3
-
-
Shop testing procedure as per quality process sheet
3
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
3
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
5
-
-
Painting of Motor stool and other painted surfaces of the pump.
5
-
-
Renewal of SV mounts
3
-
-
PUMP RATING (81-100TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
5
-
-
Collection of pump from NSRY and return to NSRY on job completion
8
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Run out measurement of shaft Max allowed 0.05 mm
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Inspection, repair and fitment of existing sleeve
5
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
5
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
5
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
3
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
7
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
3
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
5
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
20
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
20
-
-
Painting of Motor stool and other painted surfaces of the pump.
5
-
-
Renewal of SV mounts
5
-
-
SEMI BLOCK (COUPLED ) PUMPS (HORIZONTAL AND VERTICAL)
-
-
-
ON BOARD TRIALS, INSPECTION OF PUMP AND MOTOR
-
-
-
PUMP RATING (UPTO 10TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
20
-
-
Disassembly of pump units and separation of pump and motor
20
-
-
Recording of SPM readings of motor
20
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
15
-
-
Collection of pump from NSRY and return to NSRY on job completion
20
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
30
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
30
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
15
-
-
Run out measurement of shaft. Max allowed 0.05 mm
20
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
15
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
15
-
-
Inspection, repair and fitment of existing sleeve.
15
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
15
-
-
Cleaning and fitment of existing bearing.
20
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
20
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
11
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
20
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
8
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
15
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
30
-
-
Shop testing procedure as per quality process sheet
15
-
-
Alignment and fitment of pump onboard as per OEM manual.
20
-
-
Preparation of overhaul report as per the NSRY(PBR) format
30
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
30
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
8
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
10
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
10
-
-
Renewal of SV mounts
20
-
-
PUMP RATING (11-30 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
15
-
-
Disassembly of pump units and separation of pump and motor
15
-
-
Recording of SPM readings of motor
20
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
15
-
-
Collection of pump from NSRY and return to NSRY on job completion
13
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
20
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
13
-
-
Run out measurement of shaft. Max allowed 0.05 mm
13
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
13
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
12
-
-
Inspection, repair and fitment of existing sleeve.
10
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
10
-
-
Cleaning and fitment of existing bearing.
20
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
8
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
15
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
15
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
8
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
30
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
7
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
13
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
20
-
-
Shop testing procedure as per quality process sheet
10
-
-
Alignment and fitment of pump onboard as per OEM manual.
20
-
-
Preparation of overhaul report as per the NSRY(PBR) format
20
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
20
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
10
-
-
Painting of motor, stool and other painted surfaces of the pump.
10
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
5
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
15
-
-
PUMP RATING (31-50TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
20
-
-
Disassembly of pump units and separation of pump and motor
20
-
-
Recording of SPM readings of motor
15
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
20
-
-
Collection of pump from NSRY and return to NSRY on job completion
13
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
20
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
13
-
-
Run out measurement of shaft. Max allowed 0.05 mm
15
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
15
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
15
-
-
Inspection, repair and fitment of existing sleeve.
15
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
15
-
-
Cleaning and fitment of existing bearing.
20
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
20
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
10
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
10
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
10
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
15
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
20
-
-
Shop testing procedure as per quality process sheet
15
-
-
Alignment and fitment of pump onboard as per OEM manual.
20
-
-
Preparation of overhaul report as per the NSRY(PBR) format
20
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
20
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
15
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
10
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
8
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
8
-
-
Renewal of SV mounts
20
-
-
PUMP RATING(51-80TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
20
-
-
Disassembly of pump units and separation of pump and motor
20
-
-
Recording of SPM readings of motor
15
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
20
-
-
Collection of pump from NSRY and return to NSRY on job completion
13
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
20
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
13
-
-
Run out measurement of shaft. Max allowed 0.05 mm
15
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
15
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
15
-
-
Inspection, repair and fitment of existing sleeve.
15
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
15
-
-
Cleaning and fitment of existing bearing.
20
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
20
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
10
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
15
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
10
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
15
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
20
-
-
Shop testing procedure as per quality process sheet
15
-
-
Alignment and fitment of pump onboard as per OEM manual.
20
-
-
Preparation of overhaul report as per the NSRY(PBR) format
20
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
20
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
15
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
10
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
15
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
15
-
-
Renewal of SV mounts
15
-
-
PUMP RATING (81-100TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
15
-
-
Disassembly of pump units and separation of pump and motor
15
-
-
Recording of SPM readings of motor
15
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
15
-
-
Collection of pump from NSRY and return to NSRY on job completion
6
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
15
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
11
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
11
-
-
Run out measurement of shaft. Max allowed 0.05 mm
15
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
11
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
11
-
-
Inspection, repair and fitment of existing sleeve.
11
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
11
-
-
Cleaning and fitment of existing bearing.
8
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
15
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
15
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
10
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
8
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
8
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
15
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
8
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
125
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
15
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
25
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
15
-
-
Shop testing procedure as per quality process sheet
15
-
-
Alignment and fitment of pump onboard as per OEM manual.
15
-
-
Preparation of overhaul report as per the NSRY(PBR) format
15
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
15
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
10
-
-
Painting of motor, stool and other painted surfaces of the pump.
10
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
10
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
10
-
-
Renewal of SV mounts
10
-
-
PUMP RATING (101-150TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
10
-
-
Disassembly of pump units and separation of pump and motor
10
-
-
Recording of SPM readings of motor
10
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
10
-
-
Collection of pump from NSRY and return to NSRY on job completion
2
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
10
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
6
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
6
-
-
Run out measurement of shaft. Max allowed 0.05 mm
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
6
-
-
Inspection, repair and fitment of existing sleeve.
6
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
6
-
-
Cleaning and fitment of existing bearing.
5
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
10
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
5
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
125
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
10
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
Shop testing procedure as per quality process sheet
10
-
-
Alignment and fitment of pump onboard as per OEM manual.
10
-
-
Preparation of overhaul report as per the NSRY(PBR) format
10
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
5
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
5
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
5
-
-
PUMP RATING (151-200TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
4
-
-
Disassembly of pump units and separation of pump and motor
4
-
-
Recording of SPM readings of motor
4
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
4
-
-
Collection of pump from NSRY and return to NSRY on job completion
2
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
4
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
2
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
2
-
-
Run out measurement of shaft. Max allowed 0.05 mm
4
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
3
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
2
-
-
Inspection, repair and fitment of existing sleeve.
3
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Cleaning and fitment of existing bearing.
2
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
4
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
2
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
3
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
4
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
4
-
-
Shop testing procedure as per quality process sheet
4
-
-
Alignment and fitment of pump onboard as per OEM manual.
4
-
-
Preparation of overhaul report as per the NSRY(PBR) format
4
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
4
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
5
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
2
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
2
-
-
Renewal of SV mounts
4
-
-
PUMP RATING (200TPH TO 350TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
4
-
-
Disassembly of pump units and separation of pump and motor
4
-
-
Recording of SPM readings of motor
4
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
4
-
-
Collection of pump from NSRY and return to NSRY on job completion
2
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
4
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
2
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
2
-
-
Run out measurement of shaft. Max allowed 0.05 mm
4
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
3
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
2
-
-
Inspection, repair and fitment of existing sleeve.
3
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Cleaning and fitment of existing bearing.
2
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
4
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
2
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
3
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
25
-
-
Dynamic balancing of pump rotables to GR 2.5 of ISO 1740
4
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
4
-
-
Shop testing procedure as per quality process sheet
4
-
-
Alignment and fitment of pump onboard as per OEM manual.
4
-
-
Preparation of overhaul report as per the NSRY(PBR) format
4
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
4
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
5
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
2
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
2
-
-
Renewal of SV mounts
4
-
-
POSITIVE DISPLACEMENT PUMP
-
-
-
ON BOARD TRIALS, INSPECTION OF PUMP AND MOTOR
-
-
-
PUMP RATING (UPTO 10 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
5
-
-
Collection of pump from NSRY and return to NSRY on job completion
5
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Run out measurement of shaft Max allowed 0.05 mm
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
5
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Inspection, repair and fitment of existing sleeve.
5
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
5
-
-
Cleaning and fitment of existing bearing.
5
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
10
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
5
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
8
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
8
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Alignment and fitment of pump onboard as per OEM manual.
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
20
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
5
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
5
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
5
-
-
PUMP RATING (11-30 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
5
-
-
Collection of pump from NSRY and return to NSRY on job completion
5
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Run out measurement of shaft Max allowed 0.05 mm
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
5
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Inspection, repair and fitment of existing sleeve.
5
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
5
-
-
Cleaning and fitment of existing bearing.
5
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
5
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
5
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
5
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
15
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Alignment and fitment of pump onboard as per OEM manual.
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
20
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
5
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
5
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
5
-
-
PUMP RATING (31-50 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
5
-
-
Collection of pump from NSRY and return to NSRY on job completion
5
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Run out measurement of shaft Max allowed 0.05 mm
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
5
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Inspection, repair and fitment of existing sleeve.
3
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
4
-
-
Cleaning and fitment of existing bearing.
4
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
10
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
5
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Alignment and fitment of pump onboard as per OEM manual.
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
20
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
5
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
5
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
5
-
-
PUMP RATING (51-80 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
5
-
-
Collection of pump from NSRY and return to NSRY on job completion
5
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Run out measurement of shaft Max allowed 0.05 mm
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Inspection, repair and fitment of existing sleeve.
6
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
4
-
-
Cleaning and fitment of existing bearing.
2
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
8
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
5
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Alignment and fitment of pump onboard as per OEM manual.
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
2
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
2
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
5
-
-
PUMP RATING (81-100 TPH)
-
-
-
Joint trial onboard prior to removal and preparation of joint trial as per NSRY(PBR) format.
5
-
-
Disassembly of pump units and separation of pump and motor
5
-
-
Recording of SPM readings of motor
5
-
-
Removal of pump (if decided by NSRY(PBR)) to shop floor and reinstallation of pump on completion of defect rectification/overhaul.
8
-
-
Collection of pump from NSRY and return to NSRY on job completion
2
-
-
Joint inspection of pump at shop floor on dismantling and preparation estimated scope of work.
5
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Run out measurement of shaft Max allowed 0.05 mm
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Inspection, repair and fitment of existing sleeve.
6
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
4
-
-
Cleaning and fitment of existing bearing.
2
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
8
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
5
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
Repair/ dressing of threads of pump casing drain, pressure gauge tappings and gland cooling connections.
10
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
Shop testing procedure as per quality process sheet
5
-
-
Alignment and fitment of pump onboard as per OEM manual.
5
-
-
Preparation of overhaul report as per the NSRY(PBR) format
5
-
-
Onboard trials and preparation of trial report as per NSRY(PBR) format
5
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Large scale repair to motor stool including removal/ transportation to shop floor and back and replacement of stool flange (material Carbon steel) and machining to acceptable tolerances.
2
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Repairs to Bearing housing by means of metal build up with corresponding base material/maching /renewal of sleeve as required.
5
-
-
Repairs to seal housing by means of metal build up with corresponding base material/ machining/renewal of sleeve as required
5
-
-
Renewal of SV mounts
5
-
-
MATERIALS
-
-
-
MONOBLOCK PUMPS (HORIZONTAL AND VERTICAL)
-
-
-
ON BOARD TRIALS, INSPECTION OF PUMP AND MOTOR
-
-
-
PUMP RATING (UPTO 10TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
4
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
5
-
-
Manufacturing of new shaft (material – SS 316 or EN 56 or equivalent of as decided by NSRY(PBR))
1
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
3
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
3
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
3
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
3
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
3
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
5
-
-
Painting of Motor stool and other painted surfaces of the pump.
3
-
-
PUMP RATING (11-30 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
4
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
5
-
-
Manufacturing of new shaft (material – SS 316 or EN 56 or equivalent of as decided by NSRY(PBR))
3
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
3
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
5
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
3
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Painting of Motor stool and other painted surfaces of the pump.
5
-
-
PUMP RATING (31-50TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
3
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
3
-
-
Manufacturing of new shaft (material – SS 316 or EN 56 or equivalent of as decided by NSRY(PBR))
2
-
-
Inspection, repair and fitment of existing sleeve
2
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Renewal of bearing (Cost of bearing to be quoted as per bearing OEM rate list - Copy of the same to be enclosed along with tender)
8
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
3
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
5
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
3
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
2
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
5
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
5
-
-
Painting of Motor stool and other painted surfaces of the pump.
5
-
-
PUMP RATING (51-80TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
3
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
3
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
2
-
-
Manufacturing of new shaft (material – SS 316 or EN 56 or equivalent of as decided by NSRY(PBR))
2
-
-
Inspection, repair and fitment of existing sleeve
2
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Renewal of bearing (Cost of bearing to be quoted as per bearing OEM rate list - Copy of the same to be enclosed along with tender)
10
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
2
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
3
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
2
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
20
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
3
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
5
-
-
Painting of Motor stool and other painted surfaces of the pump.
3
-
-
PUMP RATING (81-100TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56 or equivalent of as decided by NSRY(PBR))
4
-
-
Inspection, repair and fitment of existing sleeve
5
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
5
-
-
Renewal of bearing (Cost of bearing to be quoted as per bearing OEM rate list - Copy of the same to be enclosed along with tender)
8
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing impeller (material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
2
-
-
Renewal of impeller if required (material GM to BS 1400LG4C or AB to BS/1400AB1).
6
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
3
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland.
5
-
-
Renewal of fasteners, washers, (material – Phospated MS to IS 226) and gland stud and nuts (material – AB to BS 2847 CA 104) gaskets (material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORKS
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
50
-
-
Painting of Motor stool and other painted surfaces of the pump.
6
-
-
SEMI BLOCK (COUPLED ) PUMPS (HORIZONTAL AND VERTICAL)
-
-
-
ON BOARD TRIALS, INSPECTION OF PUMP AND MOTOR
-
-
-
PUMP RATING (UPTO 10TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
10
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
10
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
10
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
20
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
6
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
10
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of stuffing box including buildup, machining and gland.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
30
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of Seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling shims/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING (11-30 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
10
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
10
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
10
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
10
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
4
-
-
Renewal of stuffing box including buildup, machining and gland.
4
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
30
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
20
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Painting of motor, stool and other painted surfaces of the pump.
10
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of Seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING (31-50TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
13
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
15
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
15
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
15
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
20
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
5
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
15
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of stuffing box including buildup, machining and gland.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
20
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
15
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of Seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING(51-80TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
20
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
13
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
15
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
15
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
15
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
20
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
20
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
20
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
10
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
15
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
20
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of stuffing box including buildup, machining and gland.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
20
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
15
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of Seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING (81-100TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
11
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
11
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
10
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
10
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
15
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
10
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
8
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
8
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
15
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
8
-
-
Renewal of stuffing box including buildup, machining and gland.
15
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
15
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Painting of motor, stool and other painted surfaces of the pump.
10
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of Seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING (101-150TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
6
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
6
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
6
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
6
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
10
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
5
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
10
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of stuffing box including buildup, machining and gland.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Painting of motor, stool and other painted surfaces of the pump.
5
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of Seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING (151-200TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
2
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
2
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
3
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
2
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
4
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
2
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
3
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of stuffing box including buildup, machining and gland.
2
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
4
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
10
-
-
Painting of motor, stool and other painted surfaces of the pump.
2
-
-
Provisining and renewal of bearing housing
1
-
-
Provisining and renewal of Seal housing
1
-
-
Provisining and renewal of coupling unit
1
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
2
-
-
PUMP RATING (above 200TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
2
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
2
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
3
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
2
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
2
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
3
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
4
-
-
Minor repairs to existing impeller (Material GM to BS 1400LG4C or AB to BS/1400AB1) including machining fitment of new wearing rings to suit casing rings.
2
-
-
Provisioning and Renewal with new impeller (material GM to BS 1400LG4C or AB to BS/1400AB1)
2
-
-
Lapping of existing mechanical seal and renewal of rubber rings (material – neoprene rubber)
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
3
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of stuffing box including buildup, machining and gland.
2
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
25
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
4
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
15
-
-
Painting of motor, stool and other painted surfaces of the pump.
2
-
-
Provisining and renewal of bearing housing
1
-
-
Provisining and renewal of Seal housing
1
-
-
Provisining and renewal of coupling unit
1
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
2
-
-
POSITIVE DISPLACEMENT PUMP
-
-
-
ON BOARD TRIALS, INSPECTION OF PUMP AND MOTOR
-
-
-
PUMP RATING (UPTO 10 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
10
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
10
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
10
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
10
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
15
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
10
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
8
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of stuffing box including buildup, machining and gland.
5
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
40
-
-
Painting of motor, stool and other painted surfaces of the pump.
10
-
-
Provisining and renewal of bearing housing
3
-
-
Provisining and renewal of seal housing
3
-
-
Provisining and renewal of coupling unit
3
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
10
-
-
PUMP RATING (11-30 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
10
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
10
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
10
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
10
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
15
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
10
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
8
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
10
-
-
Renewal of stuffing box including buildup, machining and gland.
10
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
50
-
-
Painting of motor, stool and other painted surfaces of the pump.
10
-
-
Provisining and renewal of bearing housing
2
-
-
Provisining and renewal of seal housing
2
-
-
Provisining and renewal of coupling unit
5
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
5
-
-
PUMP RATING (31-50 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
10
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
10
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
13
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
7
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
8
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
10
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
10
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
5
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
15
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
5
-
-
Renewal of stuffing box including buildup, machining and gland.
15
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
100
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Painting of motor, stool and other painted surfaces of the pump.
15
-
-
Provisining and renewal of bearing housing
2
-
-
Provisining and renewal of seal housing
2
-
-
Provisining and renewal of coupling unit
4
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
5
-
-
PUMP RATING (51-80 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
4
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
8
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of stuffing box including buildup, machining and gland.
8
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Painting of motor, stool and other painted surfaces of the pump.
8
-
-
Provisining and renewal of bearing housing
2
-
-
Provisining and renewal of seal housing
2
-
-
Provisining and renewal of coupling unit
2
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
4
-
-
PUMP RATING (81-100 TPH)
-
-
-
PUMP
-
-
-
Chemical cleaning and minor/normal repair to the pump body including building up of material, mechanical smoothening/machining and cleaning. Material: GM to BS1400LG4C or AB to BS 1400AB1
5
-
-
Extensive repairs to pump body/casing including large amount of metal build up and machining etc.
5
-
-
Inspection of pump shaft. Buildup, machining preparation of ends, keyways and polishing surfaces. (Mat SS 316 or EN56)
6
-
-
Manufacturing of new shaft (material – SS 316 or EN 56or equivalent of as decided by NSRY(PBR))
5
-
-
Manufacturing and renewal of shaft sleeve/Bush in way of mechanical seal/gland and impeller (material – GM to BS 1400 LG4C or AB to BS 1400 AB1)
4
-
-
Provisioning and Renewal of pump bearings as per rate list (bearings are to be same as those recommended by pump OEM and provided in OEM sealed cover with OEM certificate)
6
-
-
Removal of worn sealing rings and manufacture of new rings and fitment and machining of sealing ring (Material BS 1400LB2)
10
-
-
Minor repairs to existing Gears, impeller, screws, swash plate (as applicble) including machining and fitmrnt.
5
-
-
Provisioning and Renewal with new Gears, impeller, screws, swash plate (as applicble) as per OEM specification
2
-
-
Provisioning and renewal of mechanical seal from reputed make like Genseals, Durametalic (Flow Serve Sanmar) Eagle Poonawala etc. as per rate list.
8
-
-
Repair of stuffing box/gland housing including building up and machining of gland. Gland packing with approved packing material.
2
-
-
Renewal of stuffing box including buildup, machining and gland.
8
-
-
Renewal of fasteners, washers, (Material – Phospated MS to IS 226) and gland stud and nuts (Material – AB to BS 2847 CA 104) gaskets (Material – Paronite) and gland packing. Provisioning two numbers paronite joints for connecting pump to the system pipes. If the pump is being handed over to NSRY these joints are to be secured to pump and handed over for the later fitment to ship staff.
50
-
-
ASSEMBLY, INSPECTION AND TRIALS
-
-
-
Assembly of pump, including minor works which are not mentioned above cover under general term overhaul of pump to restore the functional efficiency of the pump
10
-
-
MISC WORK
-
-
-
Replacement of adaptors for various connections, pressure gauge tappings, casing drain and zero discharge line (material - GM to BS 1400 LG4C or AB to BS 1400 AB1) (rate to be quoted for per adapter)
30
-
-
Painting of motor, stool and other painted surfaces of the pump.
8
-
-
Provisining and renewal of bearing housing
2
-
-
Provisining and renewal of seal housing
2
-
-
Provisining and renewal of coupling unit
2
-
-
Provisining and renewal of coupling swins/ coupling pad/ bushes including coupling bolts
3
-
-
Evaluation Notes How It Works ?
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