Integrated Defence Staff Tender

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Integrated Defence Staff - IDS Tender

Works
Electrical and Electronics
Eprocure
Opening Date15 Oct 2020
Closing Date10 Nov 2020
Tender AmountRefer Documents 
Notes
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Costs

Summary

Nsry/com/1926/repair Rate Contract For 6000h,3000h Routines Including Defect Rectification On 03 No Ac Plants Of Fdn-1

Description

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Documents
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BOQ Items

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DO_NOT_SHOW

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6000H2-Examine sea water side of condenser. Check wastage of tube plates and end boxes. Chemically clean sea water side of condenser and pressure test thereafter to 1.5 times working pressure.

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6000H3- Chemical cleaning of cooling coil find from outside using AHU coil cleaning chemical, Vaniclean.

3

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6000H4- Overhaul all stop valves, double seated valves and pressure gauge valves on the gas system.

3

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6000H-5 Renew “catch all” filters.

3

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6000H6- Replace solenoid valve and carry out functional checks.

3

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6000H7- Calibrate HP, LP, differential oil pressure cutout, s/w cutout, air temp and relief vv and safety valve.

3

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6000H8- Check and renewal of vibration mounts (if required).

3

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6000H9- Replace all defective/erratic pressure and temperature gauge.

3

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6000H10- On completion of work blow through with dry nitrogen. Thereafter pressure test for 24hrs to 1.5 times the working pressure to check for leakage.

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6000H11- On completion of the pressure test, systems is to be dehydrated by vacuum pump. On completion carry out vacuum test for 24hrs.

3

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COST OF SPARES FOR 6000H ROUTINES OF 03 IN NO. AC PLANT OF FDN-1

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MANDATORY SPARES

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06EA-500-321- Piston rings

72

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06EA-500-111- Piston pins

36

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06EA-500-104 valve plate gasket, suction

18

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06EA-660-071- valve plate gasket, discharge

18

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06EA-400-252-Oil strainer

6

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6F-25-1013-Motor and cover gasket

6

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06EA-500-153-suction valve reed

72

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06EA-504-914-discharge valve reed

72

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06EA-660-026- connecting rod

36

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06EA660139-Loader/ unloader assembly

3

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06EA-660-109- Piston

36

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Oil pump assembly

6

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Drier core, castle

6

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HH00577900-Danfos,KP-1

1

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HH00578180-DANFOS,KP-5

1

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HH00579410-Danfos,MP-55

1

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Thrust washers

6

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06EA660071- Gasket set

6

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06EA500153- valve plate

6

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Valve plate gasket

18

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ANTICIPATORY SPARES

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Sight glass(liquid line)

1

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Nitrogen cylinder

1

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Capacity contro valve pack

1

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30GH901032EE- crankcase heater

1

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HH00554100- coil for solenoid valve

1

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Thermostatic element

1

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Drain /charge valve (castle)

1

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Freon 22 bottle (61 kgs)

1

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Service valve gasket

1

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Main bearing

1

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sight glass (compressor )

1

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Cylinder head(side bank )

1

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Cylinder head (top head cover)

1

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Securing clamps-118

1

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Securing clamps -158

1

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COST OF ANTICIPATORY SPARES FOR DEFECT RECTIFICATION OF 01 IN NO COMPRESSOR OF AC PLANT

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06EA-500-321- Piston rings

12

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AC compressor stator motor

1

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06EA-500-111- Piston pins

12

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06EA-500-104 valve plate gasket, suction

3

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06EA-660-071- valve plate gasket, discharge

3

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06EA-400-252-Oil strainer

1

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06EA-500-153-suction valve reed

6

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06EA-504-914-discharge valve reed

6

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06EA-660-026- connecting rod

6

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06EA-660-109- Piston

6

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Oil pump assembly

1

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Drier core, castle

2

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06EA660071- Gasket set

3

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06EA660139-Loader/ unloader assembly

3

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06EA500153- valve plate

3

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Valve plate gasket

6

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30GH901032EE- crankcase heater

1

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SERVICE CHARGE OF DEFECT RECTIFICATION OF 01 IN NO COMPRESSOR OF AC PLANT

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Carry out complete overhauling of stators

3

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Replacement of stator

3

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Check terminal accessories and terminal box for wear/ deterioration

1

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Nitrogen pressure testing of the gas system

1

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Brazing of refrigeration system pipelines as per.

5

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Retrieving gas from the system and charging.

1

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Brazing of burnt out stator cleaning and fitment.

1

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Vacuum testing of the gas system

1

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Opening compressor for top overhauling as defect rectification of AC plant

3

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Opening compressor for major overhauling as defect rectification of AC plant

3

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SERVICE CHARGES FOR 3000 H ROUTINES OF 03 IN NO AC PLANT OF FDN-1

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(a) Pump down refrigerant, isolate compressor and carry out of following:- (i) Drain oil from the sump and oil separator. (ii) Clean lub oil suction strainer in sump and inspect discharge side strainer. In case metal particles are observed, investigate origin and rectify cause. (b) Carry out setting and operational trail of capacity control mechanism.

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