Integrated Defence Staff Tender
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Integrated Defence Staff - IDS Tender
Automobiles and Auto Parts
Electrical and Electronics
Eprocure
Opening Date3 Nov 2020
Closing Date16 Nov 2020
Tender AmountRefer Documents
Costs
EMD
₹ 2,65,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Nsry/com/1898/repair Rate Contract For Repair/routines Of M/s Koel Make Diesel Alternators Fitted Onboard In Ships Yard Crafts And Fdns
Description
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Contact
Tender Id
2020_IDS_594695_1Bid Award Id
ViewTender No
NSRY/COM/112 (C) 2 (b)/CID-1898Tender Authority
Integrated Defence Staff ViewPurchaser Address
-Website
http://https://www.ids.nic.in/
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Documents
BOQ Items
(1) UNDERTAKE THE INITIAL ALIGNMENT FOR ENGINE WITH ALTERNATOR , CHECK TO BE WITHIN LIMIT AND SUBMIT READING TO MQC (E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PARAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEAD
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARING ALSO CHECK THE CAMSHAFT REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER CARRY OUT CHEMICALLY CLEANING AND PRESSURE TEST.
(6) INSERT VALVE SEAT, REPLACE THE INLET & EXHAUST VALVE
(7) REPLACE FRESH & SEA WATER PUMPS.
(8) CHECK THE ALTERNATOR AND TEST ON BOARD CHECK INDULATION OF VARIOUS COMPONENTS INCLUDOING BEARING AND RUBBER PADS, REPLACE IF NECESSARY
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GUAGE & ALARMPANEL SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GUAGE TO CARRIED OUT.
(10) REPLACE THERMOSTAT VALVE & REPLACE ALL FLEXIBLE / RUBBER HOSES.
(11) CHECK STARTER STOP SOLENOID AND CHARGING ALTERNATOR
(12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE REPLACE ALL THE INJECTORS & FUEL SYSTEM PIPES
(14) COMMISION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
2
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SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (6R1080T)- NT ARGA
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-
(1) UNDERTAKE THE INITIAL ALIGNMENT FOR ENGINE WITH ALTERNATOR , CHECK TO BE WITHIN LIMIT AND SUBMIT READING TO MQC (E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PARAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEAD
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARING ALSO CHECK THE CAMSHAFT REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER CARRY OUT CHEMICALLY CLEANING AND PRESSURE TEST.
(6) INSERT VALVE SEAT, REPLACE THE INLET & EXHAUST VALVE
(7) REPLACE FRESH & SEA WATER PUMPS.
(8) CHECK THE ALTERNATOR AND TEST ON BOARD CHECK INDULATION OF VARIOUS COMPONENTS INCLUDING BEARING AND RUBBER PADS, REPLACE IF NECESSARY
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GUAGE & ALARMPANEL SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GUAGE TO CARRIED OUT.
(10) REPLACE THERMOSTAT VALVE & REPLACE ALL FLEXIBLE / RUBBER HOSES.
(11) CHECK STARTER STOP SOLENOID AND CHARGING ALTERNATOR
(12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE REPLACE ALL THE INJECTORS & FUEL SYSTEM PIPES
(14) COMMISION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
2
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SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (4R1040TA)- AJA & ABHISHEK
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(1) UNDERTAKE THE INITIAL ALIGNMENT FOR ENGINE WITH ALTERNATOR , CHECK TO BE WITHIN LIMIT AND SUBMIT READING TO MQC (E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PARAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEAD
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARING ALSO CHECK THE CAMSHAFT REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER CARRY OUT CHEMICALLY CLEANING AND PRESSURE TEST.
(6) INSERT VALVE SEAT, REPLACE THE INLET & EXHAUST VALVE
(7) REPLACE FRESH & SEA WATER PUMPS.
(8) CHECK THE ALTERNATOR AND TEST ON BOARD CHECK INSULATION OF VARIOUS COMPONENTS INCLUDOING BEARING AND RUBBER PADS, REPLACE IF NECESSARY
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GUAGE & ALARMPANEL SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GUAGE TO CARRIED OUT.
(10) REPLACE THERMOSTATE VALVE & REPLACE ALL FLEXIBLE / RUBBER HOSES.
(11) CHECK STARTER STOP SOLENOID AND CHARGING ALTERNATOR
(12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE REPLACE ALL THE INJECTORS & FUEL SYSTEM PIPES
(14) COMMISION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
2
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SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (HA 394)- SB VII
-
-
-
(1) UNDERTAKE THE INITIAL ALIGNMENT FOR ENGINE WITH ALTERNATOR , CHECK TO BE WITHIN LIMIT AND SUBMIT READING TO MQC (E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PARAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEAD
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARING ALSO CHECK THE CAMSHAFT REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER CARRY OUT CHEMICALLY CLEANING AND PRESSURE TEST
(6) INSERT VALVE SEAT, REPLACE THE INLET & EXHAUST VALVE
(7) REMOVE FRESH & SEA WATER PUMPS. OVERHAUL THE PUMPS AND CHANGE THE DAMAGE PART AND RECONDITION THE PUMPS
(8) CHECK THE ALTERNATOR AND TEST ON BOARD CHECK INSULATION OF VARIOUS COMPONENTS INCLUDING BEARING AND RUBBER PADS, REPLACE IF NECESSARY
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GUAGE & ALARMPANEL SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GUAGE TO CARRIED OUT.
(10) REPLACE THERMOSTATE VALVE & REPLACE ALL FLEXIBLE / RUBBER HOSES.
(11) RENEW THE TECHO DRIVE UNITE ALONG WITH ITS CABLE. CHECK STARTER, STOP SOLINOID AND CHARGING ALTERNATOR (12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE ALL THE INJECTORS REPLACE SPARES AS NECESSARY
(14) COMMISION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
1
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SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (6SL9088TA)- LCU MK IV
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(1) CARRY OUT VISUAL EXAMINATION OF ENGINE FOR CLEANLINESS AND LEAKAGES IF ANY. RECTIFY THEM, (2) CHECK THE VALVE CLEARANCE & ADJUST IF REQUIRED , (3) CLEAN SEA WATER STRAINER, (4) CLEAN THE HEAT EXCHANGER INTERNALLY, (5) CLEAN CENTRIFUGE FILTER, (6) CHANGE THE ENGINE LUBE OIL, (7) REPLACE THE CARTRIDGE OF DUPLEX LUBE OIL FILTER, (8) REPLACE THE ELEMENT OF DRY TYPE AIR CLEANER, (9) REPLACE THE V BELTS, (10) REPLACE THE CARTRIDGE OF DUPLEX FUEL FILTER, (11) CHARGE JOINT OF ROCKER COVER, (12) TOP UP THE COOLANT, (13)REPLACE FUEL HOSES, (14)REPLACE WIRE BRADED HOSES, (15) REPLACE HIGH PRESSURE FUEL PIPE, (16) RELACE THE 'O' RING OF THE DRAIN PLUG, (17) REPACE THE RUBBER HOSES OF CHARGE AIR COOLER INLET & OUTLET PIPE, (18) CLEAN CAC, (19) REPLACE THE AIR CLEANER HOSE, (20) DISCONNECT THE EXPANSION BELLOW. REPLACE THE JOINTS, (21)DISCONNECT THE LUBE OIL INLET PIPE TO TURBOCHARGER. REPALCE THE JOINT, (22) DISCONNECT THE LUBE OIL DRAIN PIPE TO TURBOCHARGER. REPALCE THE JOINT,
(23) REPLACE THE JOINTS OF TURBOCHARGER EXHAUST MANIFOLD, (24) REPLACE OLD JOINTS OF EXHAUST MANIFOLD, (25) REMOVE THE SEALING RINGS AND REPLACE SEALING RINGS OF EX MANIFOLD, (26) REPLACE THE SEALING WASHERS VENTING PIPE OF CYLINDER HEAD, (27) REPLACE THE JOINTS OF ROCKER SUPPLY OIL PIPE BANJO, (28) REPLACE INJECTOR, (29) REPLACE THE NOZZLE SEALING WASHERS, (30) REPLACE THE CYLINDER HEAD BOLTS IF LENGTH IS INCREASED BEYOND LIMIT VALUE, (31) REPLACE THERMOSTAT ELEMENT,
(32) REPLACE THE JOINT OF OIL SUMP, (33) REPLACE THE JOINT OF SUCTION TUBE ASSEMBLY,
(34) REPLACE PISTON RINGS, (35) REPLACE THE CYLINDER LINER IF BORE HAS REACHED THE WEAR LIMIT, (36) OVERHAUL CYLINDER HEAD, (37) REPLACE CYLINDER HEAD GASKET, (38) REPLACE INLET AND EXHAUST VALVES, (39) REPLACE VALVE GUIDES, (40) REPLACE INLET VALVE SEAT, (41) REPLACE EXHAUST VALVE SEAT, (42) REPLACE VALVE SEALS, (43) REPLACE VALVE COLLETS, (44) REPLACE VALVE SPRING INNER, (45) REPLACE VALVE SPRING OUTER, (46) REPLACE VALVE SPRING CUP, (47) REPLACE CONNECTING ROD BOLTS, (48) SERVICE SEA WATER PUMP, (49) REPLACE SET OF JOINTS, (50) REPLACE SET OF 'O' RINGS, (51) REPLACE SET OF COPPER WASHERS, (52) REPLACEMENT OF ALL THE HOSES, (53) REPLACE ANTI-VIBRATION MOUNTINGS FOR ENGINE, M(54) REPLACE ANTI-VIBRATION MOUNTINGS FOR CONTOL PANEL, (55) CHECK & CALIBRATE ENGINE SENSORS & SWITCHES AND UNDERTAKE SAFETY CHECKS, (56) CHECKING OF ALTERNATOR IR, SPACE HEATER, WINDING TEMPERATURE & BEARING CONDITION.
2
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LIST OF SPARES REQUIRED FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (6SL9088TA)- LCU MK IV
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-
SERVICE KIT FOR HEAT EXCHANGER (F6.M009.01.0.00)
2
-
-
SERVICE KIT FOR CENTRIFUGAL FILTER (F6.M009.04.0.00)
2
-
-
K-OIL (20 LITRE) (82.050.10.0.20)
4
-
-
OIL FILTER (DV0.014.42.0.00)
4
-
-
AIR CLEANER PRIMARY FILTER ELEMENT (DV8.505.74.0.00)
2
-
-
POLY V BELT 4PK 1280 (F6.064.95.0.00)
2
-
-
POLY V BELT 4PK 1515 (F6.184.04.0.00)
2
-
-
FUEL FILTER CARTRIDGE DUPLEX TYPE (4H.333.03.0.00)
4
-
-
K COOL SUPER PLUS - 50-50 PREMIX, 25 LITRE CAN (82.020.35.1.26)
4
-
-
FUEL PIPE (FILTER TO PUMP) (F6.353.106.0.00)
2
-
-
FUEL PIPE (PUMP TO FILTER) (F6.353.105.0.00)
2
-
-
1 METER LONG FUEL HOSES WIRE BRADED (6H.466.35.0.00)
2
-
-
1 METER LONG FUEL HOSES WIRE BRADED (6H.466.36.0.00)
2
-
-
WIRE BRAIDED PIPE FROM JACKETED LEAKOFF TO FUEL COLLECTOR (6H.945.14.0.00)
2
-
-
WIRE BRAIDED LUB OIL SUPPLY HOSE (CRANK CASE TO FIP) FOR IRS (4H.333.01.0.00)
2
-
-
JACKETED H.P. PIPE ASSLY (F6.734.70.0.00)
2
-
-
O-RING FOR DRAIN PLUG (F6.024.47.0.00)
2
-
-
HOSE BETWEEN CAC PIPE TO MANIFOLD PIPE (F6.063.19.0.00)
2
-
-
RUBBER HOSE TURBO TO PIPE (F6.063.79.0.00)
2
-
-
HOSE FROM HE TO ENGINE IN (F6.064.97.0.00)
2
-
-
HOSE FROM HE TO PIPE COOLANT SIDE (F6.063.99.0.00)
2
-
-
HOSE FROM ENGINE OUT TO HE (F6.064.39.0.00)
2
-
-
JOINT FOR AIR INLET/OUTLET COVER (4H.1494.18.0.00)
4
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-
JOINT FOR AIR INLET MANIFOLD OUTLET (F6.674.04.0.00)
4
-
-
HOSE FROM AIR CLEANER TO TURBOCHARGER (F6.065.27.0.00)
2
-
-
R RING (DIN 70910-65x2.5) (F6.168.02.0.00)
12
-
-
INJECTOR (F6.042.31.0.00)
12
-
-
CUP SEAL (F6.031.02.0.00)
12
-
-
THERMOSTAT ELEMENT (74 DEG)- WTIL No.DEV358 (39.040.09.0.00)
4
-
-
PISTON RING SET (STD.) (F6.005.71.0.00)
12
-
-
INLET & EXHAUST VALVE PAIR (F6.359.50.0.00)
12
-
-
VALVE GUIDE (F6.007.02.7.00)
24
-
-
VALVE SEAT INSERT INLET (F6.359.02.7.00)
12
-
-
VALVE SEAT INSERT EXHAUST (F6.359.04.7.00)
12
-
-
VALVE SEAL (F6.007.14.0.00)
24
-
-
VALVE COLLET (PAIR) (F6.007.07.0.00)
24
-
-
VALVE SORING (INNER) (F6.007.11.0.00)
24
-
-
VALVE SORING (OUTER) (F6.007.09.0.00)
24
-
-
VALVE SPRING CUP (F6.007.08.0.00)
24
-
-
CONNECTING ROD BOLT (F6.005.02.0.00)
24
-
-
SERVICE KIT FOR SEA WATER PUMP (F6.M009.02.0.00)
2
-
-
SET OF JOINTS (F6.421.30.0.00)
2
-
-
SET OF O RINGS (F6.421.32.0.00)
2
-
-
SET OF COPPER WASHERS (F6.421.31.0.00)
2
-
-
RUBBER HOSES (TGL 13880 40LG) (F6.013.13.0.00)
2
-
-
HOSE FROM MAKEUP TANK TO ENGINE IN PIPE (F6.064.38.0.00)
2
-
-
HOSE BETWEEN RAW WATER PIPE & H.E. (F6.064.28.0.00)
2
-
-
HOSE FOR RAW WATER SIDE (F6.063.96.0.00)
2
-
-
BREATHER HOSE (F6.064.94.0.00)
2
-
-
HOSE FROM SUMP TO DRAIN PUMP (F6.064.51.0.00)
2
-
-
HOSE FOM DRAIN PUMP OUT (F6.064.52.0.00)
2
-
-
AVM FOR SL90 (ENGINE SIDE) (F6.063.76.0.00)
8
-
-
RUBBER AVM RESTOFLEX/AVMOUNTS MAKE 30MM x 30MM (6H.720.07.0.00)
12
-
-
SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (HA 294/20 KVA DA)- WB III
-
-
-
(1) UNDERTAKE THE INITIAL ALIGNMENT OF ENGINE WITH ALTERNATOR. CHECK TO BE WITH IN LIMITS AND SUBMIT READING TO MQC(E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PERAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS. DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEADS
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARINGS. ALSO CHECK THE CAMSAFT. REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER, CARRY OUT CHEMICALLY CKEANING AND PRESSURE TEST.
(6) INSERT VALVES SEAT, CLEAN INLET & EXHAUST VALVE, GRIND IF NECESSARY
(7) REMOVE FRESH & SEA WATER PUMPS. OVERHAUL THE PUMPS AND CHANGE THE DAMAGE PART AND RECONDITION THE PUMPS.
(8) CHECK THE ALTYERNATOR AND TEST ON BOARD. CHECK INSULATION OF VARIOUS COMPONENTS INCLUDING BEARING AND RUBBER PADS, RENEW
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GAUGES & ALARM PANEL. SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GAUGE TO BE CARRIED OUT
(10) REPLACE THERMOSTATE VALVE & REPLACE ALL FLEXIBLE/ RUBBER HOSES
(11) RENEW THE TECHO DRIVE UNITE ALONG WITH ITS CABLE. CHECK STARTER, STOP SOLENOID AND CHARGING ALTERNATOR
(12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE ALL THE INJECTORS. REPLACE SPARES AS NECESSARY.
(14) COMMISSION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
1
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SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (6R1080T)- NT BALI
-
-
-
(1) UNDERTAKE THE INITIAL ALIGNMENT FOR ENGINE WITH ALTERNATOR , CHECK TO BE WITHIN LIMIT AND SUBMIT READING TO MQC (E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PARAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEAD
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARING ALSO CHECK THE CAMSHAFT REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER CARRY OUT CHEMICALLY CLEANING AND PRESSURE TEST.
(6) INSERT VALVE SEAT, REPLACE THE INLET & EXHAUST VALVE
(7) REPLACE FRESH & SEA WATER PUMPS.
(8) CHECK THE ALTERNATOR AND TEST ON BOARD CHECK INDULATION OF VARIOUS COMPONENTS INCLUDING BEARING AND RUBBER PADS, REPLACE IF NECESSARY
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GUAGE & ALARMPANEL SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GUAGE TO CARRIED OUT.
(10) REPLACE THERMOSTAT VALVE & REPLACE ALL FLEXIBLE / RUBBER HOSES.
(11) CHECK STARTER STOP SOLENOID AND CHARGING ALTERNATOR
(12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE REPLACE ALL THE INJECTORS & FUEL SYSTEM PIPES
(14) COMMISION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
2
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-
SERVICES CHARGES FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (HA 694)- FDN II
-
-
-
(1) UNDERTAKE THE INITIAL ALIGNMENT OF ENGINE WITH ALTERNATOR. CHECK TO BE WITH IN LIMITS AND SUBMIT READING TO MQC(E)
(2) START THE ENGINE & OBSERVE LUB OIL PRESSURE, TEMPRESSURE AND OTHER PERAMETERS BEFORE DISMANTLING THE ENGINE
(3) REMOVE ALL CYLINDER HEADS & PISTONS. DECARBONIZE THE PISTON AND COMBUTION CHAMBERS AND EXHAUST PARTS OF CYLINDER HEADS
(4) CHECK CLEARANCE OF CONNECTING ROD & BEARINGS. ALSO CHECK THE CAMSAFT. REPLACE AS NECESSARY
(5) REMOVE FRESH WATER AND LUB OIL COOLER, CARRY OUT CHEMICALLY CKEANING AND PRESSURE TEST.
(6) INSERT VALVES SEAT, CLEAN INLET & EXHAUST VALVE, GRIND IF NECESSARY
(7) REMOVE FRESH & SEA WATER PUMPS. OVERHAUL THE PUMPS AND CHANGE THE DAMAGE PART AND RECONDITION THE PUMPS.
(8) CHECK THE ALTYERNATOR AND TEST ON BOARD. CHECK INSULATION OF VARIOUS COMPONENTS INCLUDING BEARING AND RUBBER PADS, RENEW
(9) CHECK THE INSTRUCTION PANEL WIRING OF ALL GAUGES & ALARM PANEL. SERVICEABILITY CHECK & CALIBRATION OF ALL THE PRESSURE, TEMP AND RPM GAUGE TO BE CARRIED OUT
(10) REPLACE THERMOSTATE VALVE & REPLACE ALL FLEXIBLE/ RUBBER HOSES
(11) RENEW THE TECHO DRIVE UNITE ALONG WITH ITS CABLE. CHECK STARTER, STOP SOLENOID AND CHARGING ALTERNATOR
(12) DECARBONISES THE INLET AND EXHAUST MANIFOLD AND CLEAN THE SAME
(13) OVERHAUL THE FUEL INJECTION PUMP AND CALIBRATE ALL THE INJECTORS. REPLACE SPARES AS NECESSARY.
(14) COMMISSION THE AUXILIARY DG & CARRY OUT LOAD TRIAL ON AVAILABLE LOAD FOR A PERIOD OF ONE HOUR
1
-
-
LIST OF SPARES REQUIRED FOR UNDERTAKING 5000 HRLY ROUTINE JOB ON DA (HA 694)- FDN II
-
-
-
KOEL CARE SUPER GENUINE OIL 20 LITERS CAN (82.050.10.0.20)
1
-
-
SET OF JOINTS FOR 03.2107 (03.M002.04.0.00)
1
-
-
SET OF COPPER WASHER FOR 03.2107 (03.M002.05.0.00)
1
-
-
SET OF O RINGS FOR 03.2107 (03.M002.06.0.00)
1
-
-
CYLINDER LINER (02.019.04.0.00)
3
-
-
PISTON ASSEMBLY COMPLETE (02.020.50.0.00)
3
-
-
ROCKER ARM ADJUSTING SCREW (02.024.13.0.00)
6
-
-
NUT FOR RICKER ARM ADJUSTING SCREW (02.024.27.0.00)
6
-
-
BOLT FOR CYLINDER HEAD 12x211 (02.022.03.0.00)
12
-
-
PUSH ROD (WELDED) (02.024.70.0.00)
6
-
-
CONNECTING ROD BEARING (STD) / BIG END BEARING (NA) (04.685.02.0.00)
6
-
-
K-COOL SUPER PLUS, 25 LTR CAN (82.020.35.1.26)
1
-
-
INLET VALVE (US TIER 1 ENGINE) (02.445.02.0.00)
3
-
-
EXHAUST VALVE (US TIER 1 ENGINE) (02.445.03.0.00)
3
-
-
VALVE GUIDE - SEMI FINSH (READY FOR F BORE) (06.631.01.0.00)
6
-
-
VALVE SEAT INSERT (INLET) (US TIER 1 ENGINE) (02.445.04.0.00)
3
-
-
VALVE SEAT INSERT (EXHAUST) S/FINISH-CPCB (04.584.02.0.00)
3
-
-
WIRE SNAP RING (02.022.18.0.00)
6
-
-
VALVE COLLET (02.022.12.0.00)
12
-
-
V.R. TOE (02.024.15.0.00)
6
-
-
JOINT FOR ROCKER COVER (02.024.97.0.00)
3
-
-
BELT (SPZ) AVx10 x 1564 (02.637.01.0.00)
1
-
-
SENSOR UNIT (FOR ELEC TEMP GAUGE) (46.085.02.0.00)
1
-
-
ELEC. LUB OIL TEMPERATURE GAUGE (46.084.01.0.00)
1
-
-
LUB OIL PRESSURE SENSOR SWITCH (2H.092.11.0.00)
1
-
-
WORM DRIVE HOSE CLIP (12MM) (50.519.01.000)
2
-
-
WORM DRIVE HOSE CLIP (35MM) (50.519.07.000)
1
-
-
HOSE CLIP (S.S.70 DIA) (30.650.02.0.00)
2
-
-
LUB OIL SUPPLY HOSE (04.304.02.0.00)
1
-
-
FUEL HOSE 5.1/D x 11.5.12.70 (02.525.06.0.00)
1
-
-
HOSE FOR AIR CLEANER (3H.415.10.0) (03.203.29.0.00)
1
-
-
HOSE FOR AIR CLEANER (S/F 24 V ALT) (04.387.02.0.00)
1
-
-
FUEL FILLING HOSE (02.544.04.0.00)
1
-
-
STOP SOLENOID (02.663.10.0.00)
1
-
-
JOINT FOR AIR INLET MANIFOLD (02.058.07.0.00)
3
-
-
SS JOINT FOR EXHAUST MANIFOLD (34.107.06.0.00)
2
-
-
PRIMRY ELEMENT FOR AIR FILTER (04.586.03.0.00)
1
-
-
OIL SPRAY NOZZLE ASSY (02.002.10.0.00)
3
-
-
FUEL PIPE (FUEL FILTER OUTLET TO F.I.P INLET) (03.052.07.0.00)
1
-
-
FUEL PIPE (FEED PUMP TO FUEL FILTER INLET) (03.052.08.0.00)
1
-
-
PRIMRY ELEMENT (03.922.42.0.00)
1
-
-
PRIMRY ELEMENT FOR AIR FILTER (04.586.03.0.00)
1
-
-
SPIN ON FILTER FOR LUBRICATING (04.270.01.0.00)
1
-
-
SET OF HIGH PRESSURE PIPES (DHA394) (03.723.90.0.00)
1
-
-
COMBINED LEAK OFF PIPE NOZZLE TO PUMP (02.525.10.0.00)
1
-
-
LUB OIL SUPPLY HOSE (04.304.02.0.00)
1
-
-
INJECTOR ASSEMBLY (02.481.01.0.00)
3
-
-
K-OIL SUPPER 20 LTR CAN (82.050.10.0.20)
1
-
-
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