Southern Railway Tender

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Southern Railway - SR Tender

Goods
Machinery and Tools
Ireps
Opening Date21 Jul 2023
Closing Date23 Aug 2023
Tender Amount₹ 5,06,08,049 
Notes
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Costs

Description

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BOQ Items

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Hydraulic valve VR-3 (travel sys) to part No: 6020077 Make : Ameca/salami /any reputed brand

4

38519

154076.6

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Wheel cylinder to part No 16057 Make Ameca/JSSI/Own make component.

16

73302

1172847.36

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Reconditioning of Horizontal sliding frame: Surface preparation for welding (pre grinding the surface) Plant and machineries & consumables are to be arranged by contractor along with labours . Reconditioning of worn out Horizontal sliding Frame involves Welding of worn out surface for a width of 10mm x depth of 10mm x in overall length of 2400mm on 4 edges of horizontal sliding frame of machine The work involves Rebuilding the outer worn out surface of the Horizontal frame through welding. The above welding work requires to be done to a length of 2400 mm approximately. The work involves building up the metal by welding process and finishing it with grinding to the required profile with smooth surface in the machine frame which cannot be dismantled. The existing wear is predominant on outer side of the frame and is approximately noted to be around 10 mm at the leading end of the square tube and minimum or zero at the length of 1200 mm inside from the leading end on each tubular body.(Please see sketch enclosed for details, Dimensions are approximate).Reconditioning of all fixing holes for guide rollers, removing of broken bolts and rethreading, fixing of guide rollers, PB plates. All equipment & machineries including consumables like electrodes, grinding stone, safety gadgets & other plants and machineries are within purview of contractor. (Contractors own men, material, Tools & Plants) Unit "Each" denotes each frame

8

9449

75592

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Hydraulic valve Ball type VFF14 to part No: 6020065 Make : Ameca /Salami/Grand/ Luen (imported)

16

8830

141288.48

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Pipe winder AGS 340 to part No 6050011 Make : Ameca/hansa/demac (imported)

5

170605

853029.2

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Seal set for Grease Cylinder to part No: ORL-05005S &6 S Make : Ameca/ any reputed Brand

4

5298

21193.28

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Splitter PR-2156110007 Make: TCA/Hansa

4

189568

758274

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Rail Clamp Pin to part No: 17060 Make : Ameca/own make

28

5298

148352.96

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Pump emergency to part No: 6030027 Make : SALAMI/ Ameca

4

40120

160480

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Distributor VDO 8 A to part No 6100051/47 Make : Ameca/Salami (imported)

4

153320

613281.72

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Complete cleaning , painting with two coats of approved primer and two coats of golden yellow paint of RDSO approved paint With black marking as of OEM Marking & Re furbishing of Cabin Unit "Each" denotes each crane portal of T-28.

4

194700

778800

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Electro valve 24V (Clamp cylinder) to part No: 6020096 make: DUPLOMATIC/Ameca

8

68365

546924

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Pipe winder AGS 370 to part No: 6050015 Make : Ameca/hansa/demac (imported)

2

78786

157572

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RELAY NO24V-20A Make: Ameca/Any repute Brand

14

7096

99347.22

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Wiper Ring to part No 6040464 Make: Ameca/Any reputed Brand ( WRI 215 Seal Ring)

64

3200

204821.76

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NON Motorized Wheel to part NO: 16023 Make : Ameca/own make

8

76531

612250.08

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Drive Pump, Ameca part no. 6030031/60303002, Make Eaton imported/ Danfoss Imported. (4623- 245 or DANFOSS SPV2/070 L32 999 999)

4

296031

1184124.72

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Plate as per drawing for Rail wheel cylinder Mounting with wheel fork Make : Own Make/Ameca

16

32597

521560

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Hydraulic Filter(CR500/3) to Part No: 5180010 Make : Ameca/Donaldson

4

6480

25922.8

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Pipe winder AGS 520 to part No 6050009 Make : Ameca/hansa/demac (imported)

2

178248

356496.8

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Vertical Lift Cylinder Part No 17018 Make Ameca/JSSI/Own make component

8

181333

1450667.04

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Distributor VDM07UIG to part No: 6100046/6100060/61000025 Make : Ameca/Salami/walvoil (VDM 07-00-150 1130-051).

4

38724

154896.32

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Seal kit for vertical lift Cylinder to part No: 17018S Make : Ameca/Any reputed Brand

8

29336

234691.36

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Cost for supply of electrical accessories i.e., electrical wires,fuses,sleeves, working/Cabin light assemblies with bulb,terminal relays,switches,relay adaptors,horn,RPM meter,Hour Metre,Panel, Lights,Valves, Soleniods, Connectors,External tubes etc.., as required for T-28. Unit "Each" denotes each portal crane of T-28

4

241900

967600

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Seal Kit for wheel cylinder to part No: 160570S Make: Ameca/Any reputed Brand.

8

17335

138681.28

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Divider VDM05 to part No 6100050 Make : Salami /, Ameca/ Equivalent reputed Brand

2

39578

79157.24

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Guide Roller ( E ) to part No: 00L05C004 Make : AMECA/TRACKMEC/Galloti (Imported)(4605-10- 00/RRULPC377D).

64

39172

2507015.68

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Seal kit for clamp lift cylinder to part No: 17311S Make: Ameca/Any reputed Brand

8

29336

234691.36

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Rail Wheel bearing to part No: 22308 Make : Ameca/HMT/KOYO/SKF.

32

9713

310834.56

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Rail wheel Shaft to part No: 17057 Make : Ameca/own make

8

10361

82889.6

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Dismantling of horizontal & vertical beam and other accessories as required for the above work, through cleaning of both the portals and assembling after completion of all works with Contractors own men, material, Tools & Plants. Reconditioning Horizontal Tube: Surface preparation for welding ( pre grinding the surface), Rebuilding of worn-out inner surface of Horizontal Square tubular body duly welding by ARC/MIG/ other suitable welding process using suitable size electrode to a final inner dimension to 360mmX360mm (Tolerance of 1mm to 3mm is allowed) using L&T 2B Electrodes or its equivalent. The work involves Rebuilding the inner worn out surface of the Hollow Horizontal tube through overhead inside welding. The above welding work requires to 01 be done to a length of 1200 mm approximately inside the hallow tube in T-28 -I &II machines. The work involves building up the metal by welding process by using electrodes as specified and finishing it with grinding to the required profile with smooth surface in the machine frame which cannot be dismantled. The existing wear is predominant at the inside top of hallow square tube and is approximately noted to be around 20 mm at the mouth of the square tube and minimum or zero at the length of 1200 mm inside from the mouth on each tubular body. (Please see sketch enclosed for details, Dimensions are approximate). -5% to +20% variation in quantity is expected. Work involved includes supply of electrodes as specified, welding and grinding. Metered connection will be provided for electricity. "Each" in the unit denotes "Each frame". 2 sets of T-28 machines has a total of 8 frames.

8

198653

1589224

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TRI POD GEAR BOX to part No BZ3-340 Make : Ameca/Brevini or Funk

4

366095

1464380

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Hydraulic pressure gauge 0 to 400 kg to part No: 60720004 Make : Ameca/Any reputed Brand.

16

3200

51205.44

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Cross Sliding Cylinder part No 17012 Make Ameca/JSSI/Own make component.

8

194668

1557344.96

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Rail wheel Shaft to part No: 17056 Make : Ameca/own make

8

10361

82889.28

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Reconditioning of fixing holes in crawler frame suitable to vertical frame Handling and transportation in between workshop is at the scope of contractor. Unit "Each" denotes "each frame.

8

9735

77880

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Seal kit for Crawler reduction gear box to part No: 53879003 Make : Ameca/BONFIALIOLI / Transmittal( imported) (M709C3B)

8

36003

288030.32

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Wheel Crown to part No 17042 Make: Ameca/own make.

4

36702

146809.12

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Hydraulic Rail Wheel Motor to Ameca Part No 6130010/61301006 make Ameca/poclain (MS05.376.ICX) (Imported)

8

454447

3635582.88

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Crawler reduction Gear box to part No: 9990181 Make: Ameca/BONFIALIOLI/Transmittal (imported) (RMTR7090001)

8

600063

4800505.52

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Hydraulic Hose Set ( Covering only Wheel and Crawler Motor. Pipe winders & Clamp cylinder)HS- 18 Make SONI ,SUPERSEAL , PARKER, AEROQUIP Poly Hose.

4

78061

312246.24

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Cable to part No 9900019 Make:Ameca/Treeffe(imported) (6011/M-30/ L2000 or 2500).

8

33603

268828.32

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Hydraulic Valve (Cross Cylinder) to part No: 6020068/60205001 Make : LUEN/oleostar/Ameca (imported) (VPR3ETRI12)

8

28611

228888.08

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Hydraulic Valve (Vertical Lift Cylinder) to Part No 60209004 Make Ameca/LUEN (Imported) (OWC DE 34 DI 34 L).

8

32323

258587.2

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Horizontal Inner Beam Roller to part No 17015 and 17014. Make :Ameca/own make

40

12980

519200

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Hydraulic Control valve (Wheel Lift Cylinder) to part No 6020064/6020009 Make: Ameca/LUEN (imported) (OWC DE 12LU).

16

19499

311990.24

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Pipe winder AGD 520 to part No: 6050008 Make : Ameca/hansa/demac (imported)

2

178248

356496.74

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Seal Kit For Cross sliding Cylinder to part No: 17012S Make: Ameca/Any reputed Brand

8

29336

234691.36

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Reconditioning of cylinder guide (vertical beam) of T-28 machine in crawler frame mounting portion duly involving of following works with contractor's own equipements & machineries including consumables like electrodes,grinding stone, safety gadgets & other plants and machineries. are within perview of contractor. The work involves. 1. Removal of existing block from main beam include gas cutting and grinding.2. New material 04 procurement to size 250 X 180 X 195 with allowable material for machining.3. Manufacturing of new block including initial boring.4. Procurement of 15 mm plates and sizing5. Grinding and preparing the surface for welding.6. Setting of supporting plates and welding.7. Pre heating and welding8. Cost of low heat input electrodes9. D.P test and stress relieving10. Through boring after welding in frame and machining to suit in frame11. Handling and transportation in between workshop and heat treatment plant and hardening12. Supply and fixing of guide plates to OEM dimensions to fix 20 nos of guide rollers in one beam. Minor repairs in Cylinder mounting Holes if required13.Fixing of guide rollers

8

147972

1183776

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TC Valve to part No: 00105G001 Make : AMECA/TRACKMEC/EUROTRACK/BERCO.

8

16801

134414.16

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Reconditioning of Vertical Tube: Surface preparation for welding ( pre grinding the surface) Plant and machineries & consumables are to be arranged by contractor along with labours. Rebuilding of prepared worn out inner surface of Vertical Square tubular body duly welding by ARC/MIG/ other suitable welding process using suitable electrode to a final inner dimension to 220mmX420mm (Tolerance of 1mm to 3mm is allowed) using L&T 2B Electrodes or its equivalent. The work involves Rebuilding the inner worn out surface of the Hallow vertical tube through overhead inside welding. The above welding work requires to be done to a length of 1025 03 mm approximately inside the hallow tube of machine and finishing it with grinding to the required profile with smooth surface in the machine frame which cannot be dismantled. The existing wear is predominant at the inside top of hallow square tube and is approximately noted to be around 20 mm at the mouth of the square tube and minimum or zero at the length of 1025 mm inside from the mouth on each tubular body.(Please see sketch enclosed for details, Dimensions are approximate).-5% to +20% variation in quantity is expected. Work involved includes supply of electrodes as specified, welding and grinding. Metered connection will be provided for current. (OR)Scope of the work involves Grinding, rubbing and finishing of the inside and outside surfaces of the reciprocating parts of the vertical columns and Hardox Plate or equivalent plate of required size may be welded inside and outside surfaces of the reciprocating parts of the vertical columns. Unit "Each" denotes each tube.

8

64428

515424

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Phospher Bronze Plate to PB Make : Ameca/Sun parts/Tracmeck/Eurotrack/ BERCO

32

9815

314102.4

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Hydraulic Filter (CA160/3) to part No: 5180009 Make: Ameca/Donaldson

8

5760

46084.8

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Labour charges for replacement of defective/ detoriarated /new Electrical accessories, restoration and commissioning of the system along with commissioning of the machine T-28. "Each" denotes each crane portal of T-28

4

144550

578200

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Motorized Wheel to part No: 16022 Make : Ameca/own make

8

76531

612250.08

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Commando cylinder to part No: 17159Ameca/own make

4

19178

76714.2

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Crawler motor, Ameca Part No. 6120012/61300002, Make Rexroth Imported/Tracmec (Galloti) imported (3PBG27/27S/P55S3 or 3PBG27127-5-FS)

8

331536

2652289.92

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Vertical cylinder Top pin to part No 17007 Make : Ameca/own make

8

5298

42384

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Remot control assy to part No: 9990018 Make: Ameca/Treeffe (imported) (BTF40.1C)

4

57075

228301.4

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Labour charges for Engine Dismantling & Assembling, Overhauling of Powered Trollies, & Commissioning of Emergency system including replacement of accessories and schedules as per OEM recommendation. Unit "Each" denotes each trolley.

8

3600

28800

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Double Pump for working,Ameca Part No. 6030029/60301006, Make Salami Imported/Cassapa Imported/Danfoss Imported

4

89929

359717.88

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Crawler stretcher unit consisting Grease cylinder, Spring Unit, Wheel with Fork to part No: 00L05E039/00L05E013/ 00L05E040 Make: AMECA/TRACKMEC/EUROTRACK/BERCO 91404D59D- 00C/RTEN1D768C & other components)

5

541018

2705091

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Hydraulic Valve (Vertical Lift Cylinder) to Part No .6020062 Make Ameca/LUEN (Imported) (OWC DE 34 DI 34 L).

8

24962

199701.04

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Pipe winder AGD 370 to part No 6050016 Make: Ameca/hansa/demac (imported)

2

78786

157572

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Crawler chain Complete Assy to part No: RCATD-4D36DR and components Make: Ameca/Trackmec/Eurotrac/galloti

8

530189

4241513.28

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Sproket E to part No 49ET410010 Make AMECA/TRACKMEC Galloti/Eurotrack (Imported) (RDEN3909-4001/112ABM00).

8

82408

659269.44

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Vertical Inner Beam Roller to part No 17023 &17024 Make : Ameca/own make

48

9735

467280

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Lower Pin for vertical Cylinder to part No: 17026 Make : Ameca/own make

8

51070

408563.2

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Rail wheel tube Locking Pin to part No 16072 Make Ameca/own make

16

5298

84773.12

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Flow divider PLD 20/206110011 to part no: 6110006 Make: Ameca/Casappa

8

148466

1187728.8

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Cable to part No: 6100048 Make : Ameca/Salami (imported) (VDO-8A Cable only).

4

13540

54160.4



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