Central Electrochemical Research Institute Tender

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Central Electrochemical Research Institute - CECRI Tender

Works
Eprocure
Opening Date7 Oct 2024
Closing Date16 Oct 2024
Tender Amount₹ 93,84,222 
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Documents
Renovation / Refurbishment of smithy shed for Recovery of metal values from spent lithium ion batteries and fabrication of new lithium ion batteries at CSIR-CECRI, Karaikudi (Composite work)
BILL OF QUANTITIES
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BOQ Items

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Excavating, supplying, stacking and filling of local earth (including royalty) by mechanical transport upto a lead of 5km also including ramming and watering of the earth in layers not exceeding 20 cm in foundation trenches, plinth, sides of foundation etc. complete for all lift.

49

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Supplying and filling in plinth with sand under floors, including watering, ramming, consolidating and dressing complete.

10

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Supplying chemical emulsion in sealed containers including delivery as specified.

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Chlorpyriphos/ Lindane emulsifiable concentrate of 20%

40

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Diluting and injecting chemical emulsion for POST-CONSTRUCTIONAL anti-termite treatment (excluding the cost of chemical emulsion) :

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Along the external wall below concrete or masonry apron using chemical emulsion @ 2.25 litres per linear metre including drilling and plugging holes etc.:

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With Chlorpyriphos/ Lindane E.C. 20% with 1% concentration

81

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Treatment of existing masonry using chemical emulsion @ one litre per hole at 300 mm interval including drilling holes at 45 degree and plugging them with cement mortar 1:2 (1 cement : 2 coarse sand) to the full depth of the hole :

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With Chlorpyriphos/Lindane E.C. 20% with 1% concentration

141

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Providing and laying in position excluding cement concrete of level: specified grade the cost of centering and shuttering - All work up to plinth

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1:2:4 (1 cement : 2 coarse sand (zone-Ill) derived from natural sources : 4 graded stone aggregate 20 mm nominal size derived from natural sources)

2

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1:4:8 (1 Cement : 4 coarse sand (zone-Ill) derived from natural sources: 8 graded stone aggregate 40 mm nominal size derived from natural sources)

22

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Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level :

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1:1.5:3(1 cement: 1.5 coarse sand (zone-Ill) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources)

7

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Reinforced cement concrete work in beams, suspended floors, roofs having slope up to 15 degree landings, balconies, shelves, chajjas, lintels, bands, plain window sills, staircases and spiral stair cases above plinth level up to floor five level, excluding the cost of centering, shuttering, finishing and reinforcement with 1:1.5:3 (1 cement : 1.5 coarse sand (zone-III) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources).

15

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Centering and shuttering including strutting, propping etc. and removal of form for

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Foundations, footings, bases of columns, etc. for mass concrete

75

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Lintels, beams, plinth beams, girders, bressumers and cantilevers

63

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Providing, transporting, hoisting and fixing above plinth level up to floor five level precast reinforced cement concrete in shelves, including setting in cement mortar 1:3 (1cement : 3 coarse sand), cost of required centering, shuttering and finishing with neat cement punning on exposed surfaces but, excluding the cost of reinforcement, with 1:1.5:3 (1 cement : 1.5 coarse sand(zone-III) derived from natural sources: 3 graded stone aggregate 20 mm nominal size derived from natural sources).

3

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Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level.

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Mild steel and Medium Tensile steel bars

595

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Thermo-Mechanically Treated bars of grade Fe-500D or more.

1830

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Brick work with clay flyash F.P.S. (non modular) brick of class designation 7.5 in superstructure above plinth level up to floor five level in :

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Cement mortar 1:6 (1 cement: 6 coarse sand)

6

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Half brick masonry with non modular fly ash bricks of class designation 10, conforming to IS :12894, in super structure above plinth upto floor V level.

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Cement mortar 1 : 4 (1 cement : 4 coarse sand)

88

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Providing wood work in frames of doors, windows, clerestory windows and other frames, wrought framed and fixed in position with hold fast lugs or with dash fasteners of required dia & length (hold fast lugs or dash fastener shall be paid for separately).

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Second class teak wood

0.24

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Providing and fixing ISI marked flush door shutters conforming to IS : 2202 (Part I) non-decorative type, core of block board construction with frame of 1st class hard wood and well matched commercial 3 ply veneering with vertical grains or cross bands and face veneers on both faces of shutters:

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35 mm thick including ISI marked Stainless Steel butt hinges with necessary screws

14

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Extra for providing lipping with 2nd class teak wood battens 25 mm minimum depth on all edges of flush door shutters (over all area of door shutter to be measured).

14

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Extra for providing vision panel not exceeding 0.1 sqm in all type of flush doors (cost of glass excluded) (overall area of door shutter to be measured):

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Rectangular or square

14

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Providing and fixing M.S. grills of required pattern in frames of windows etc. with M.S. flats, square or round bars etc. including priming coat with approved steel primer all complete.

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Fixed to steel windows by welding

216

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Providing and fixing aluminium die cast body tubular type universal hydraulic door closer (having brand logo with ISI, IS : 3564, embossed on the body, door weight upto 35 kg and door width upto 700 mm), with necessary accessories and screws etc. complete.

5

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Providing and fixing chromium plated brass 100 mm mortice latch and lock with 6 levers and a pair of lever handles of approved quality with necessary screws etc. complete.

5

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Providing and fixing aluminium sliding door bolts, ISI marked anodised (anodic coating not less than grade AC 10 as per IS: 1868), transparent or dyed to required colour or shade, with nuts and screws etc. complete :

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250x16 mm

4

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Providing and fixing aluminium hanging floor door stopper, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868) transparent or dyed to required colour and shade, with necessary screws etc. complete.

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Twin rubber stopper

10

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Providing and fixing factory made uPVC glazed/wire mesh windows/ doors comprising of lead free uPVC multi-chambered frame, sash and mullion/coupler (where ever required) extruded profiles having minimum wall thickness of 1.70 mm for Series R1 and R2 profiles and 2.10 mm for Series R3 and R4 profiles conforming to EN: 12608 in any shape, colour and design duly reinforced with galvanized mild steel section made of required shape & size as per CPWD Specification, uPVC extruded glazing beads, interlocks and lnline sash adaptor (where ever required) of appropriate dimension, EPDM gasket, hardware, SS 304 grade fasteners of minimum 8 mm dia with countersunk head, comprising of matching polyamide PA6 grade sleeve for fixing frame to finished wall as per IS 1367 : Part 1 to 14, plastic packers, plastic caps and necessary stainless steel screws etc. Profile of frame, sash & mullion (if required) shall be mitred cut and fusion welded/mechanically jointed duly sealed at all corners, including drilling of holes for fixing hardware and drainage of water etc. After fixing frame the gap between frame and adjacent finished wall shall be filled with weather proof silicon sealant over backer rod of approved size and quality, all complete as per approved drawing conforming to CPWD specification & direction of Engineer-in-Charge. Section of steel reinforcement and cross sections of uPVC profiles to be as per design approved by Engineer-in-Charge. Wire mesh / Glazing of plain/ toughened/ laminated/ double glass unit with / without high performance coatings as per design requirements and conforming to IS: 3548 & IS: 16231 shall be paid separately. Note:- Structural design proof checked from a Government Engineering Institute, to be provided by the manufacturer for (i) Sites with basic wind speed 45 m/sec as per IS 875 — Part 3 (ii) Sites with structure height more than 20m for all wind speeds

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Casement window double panels with fixed mullion with S.S. 304 friction hinges as per size and weight of sash, multi-point locking system, zinc alloy (zamak) powder coated handles.

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Using R3 series with frame (55 mm & above) x (45 mm & above) & sash (55 mm & above) x (65 mm & above) & mullion (55 mm & above) x (65 mm & above). (Height upto 1.8 metre).

4

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Structural steel work riveted, bolted or welded in built up sections, trusses and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.

23615

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Steel work in built up tubular (round, square or rectangular hollow tubes etc.) trusses etc., including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer, including welding and bolted with special shaped washers etc. complete.

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Hot finished welded type tubes

475

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Steel work welded in built up sections/ framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer using structural steel etc. as required.

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In stringers, treads, landings etc. of stair cases, including use of chequered plate wherever required, all complete

3211

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Providing and fixing plain multipurpose cement board(Hight pressure steam cured) with suitable screws for cement particle board in ceiling etc. complete (frame work to be paid seperatately).

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6 mm thick Cement fiber board, Type-B, Category-III as per IS: 14862 :2000

224

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Providing and fixing precoated galvanised iron profile sheets (size, shape and pitch of corrugation as approved by Engineer-in-Charge) of total coated thickness 0.50 mm (base metal of minimum 0.45 mm thickness with total coating thickness of 0.05mm) with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length upto 12 metre or as desired by Engineer-in-charge. The sheet shall be fixed using self drilling /self tapping screws of size (5.5x 55 mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

395

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Providing and fixing precoated galvanised steel sheet roofing accessories of total coated thickness 0.50 mm (base metal of minimum 0.45 mm thickness with total coating thickness of 0.05 mm) with Zinc coating 120 gram per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns using self drilling/ self tapping screws complete :

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Crimp curve

16

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Gutter (600 mm over all girth)

9

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12 mm cement plaster of mix:

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1:6 (1 cement: 6 coarse sand)

180

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Finishing walls with Acrylic Smooth exterior paint of required shade:

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New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 0.90 litre/10 sqm)

420

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Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade:

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Two or more coats on new work over an under coat of suitable shade with ordinary paint of approved brand and manufacture

409

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French spirit polishing :

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Two or more coats on new works including a coat of wood filler

25

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Wall painting with premium acrylic emulsion paint of interior grade, having VOC (Volatile Organic Compound ) content less than 50 grams/ litre of approved brand and manufacture, including applying additional coats wherever required to achieve even shade and colour.

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Two coats

845

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Applying priming coats with primer of approved brand and manufacture, having low VOC (Volatile Organic Compound ) content.

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With water thinnable cement primer on wall surface having VOC content less than 50 grams/litre

845

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Removing dry or oil bound distemper, water proofing cement paint and the like by scrapping, sand papering and preparing the surface smooth including necessary repairs to scratches etc. complete.

308

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Repair to plaster of thickness 12 mm to 20 mm in patches of area 2.5 sqm and under, including cutting the patch in proper shape, raking out joints and preparing plastering the wall surface with white cement based polymer modified self curing mortar, including disposal of rubbish, all complete as per the direction of Engineer-In-Charge.

41

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Demolishing cement concrete manually/ by mechanical means including disposal of material within 50 metres lead as per direction of Engineer - in - charge.

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Nominal concrete 1:3:6 or richer mix (including equivalent design mix)

7

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Demolishing brick work manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of Engineer-in-charge.

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In cement mortar

9

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Dismantling doors, windows and clerestory windows (steel or wood) shutter including chowkhats, architrave, holdfasts etc. complete and stacking within 50 metres lead :

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Of area 3 sq. metres and below

9

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Of area beyond 3 sq. metres

3

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Dismantling roofing including ridges, hips, valleys and gutters etc., and stacking the material within 50 metres lead of:

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Asbestos Cement sheet

419

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Dismantling aluminium/ Gypsum partitions, doors, windows, fixed glazing and false ceiling including disposal of unserviceable material and stacking of serviceable material with in 50 meters lead as directed by Engineer- in-charge.

81

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Disposal of building rubbish / malba / similar unserviceable, dismantled or waste materials by mechanical means, including loading, transporting, unloading to approved municipal dumping ground or as approved by Engineer-in-charge, beyond 50 m initial lead, for all leads including all lifts involved.

27

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Providing and laying 60 mm thick faciory made cement concrete interlocking paver block of M -30 grade made by block making machine with strong vibratory compaction, of approved size, design & shape, laid in required colour and pattern over and including 50 mm thick compacted bed of coarse sand, filling the joints with line sand etc. all complete as per the direction of Engineer-in-charge.

91

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Providing and laying C.C. pavement of mix M-25 with ready mixed concrete from batching plant. The ready mixed concrete shall be laid and finished with screed board vibrator , vacuum dewatering process and finally finished by floating, brooming with wire brush etc. complete as per specifications and directions of Engineer-in-charge. (The panel shuttering work shall be paid for separately). (Note:- Cement content considered in this item is @ 330 kg/cum. Excess/ less cement used as per design mix is payable/ recoverable separately).

19

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Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply and all CPVC plain & brass threaded fittings, including fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and testing of joints complete as per direction of Engineer in Charge. Internal work - Exposed on wall

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20 mm nominal dia Pipes

26

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25 mm nominal dia Pipes

26

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Making connection of G.I. distribution branch with G.I. main of following sizes by providing and fixing tee, including cutting and threading the pipe etc. complete :

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50 to 80 mm nominal bore

2

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Cutting holes up to 30x30 cm in walls including making good the same:

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With common burnt clay F.P.S. (non modular) bricks

10

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Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete :

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450 mm dia. R.C.C. pipe

16

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Providing and fixing aluminium work for doors, windows, ventilators and partitions with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS: 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing / panelling, C.P. brass / stainless steel screws, all complete as per architectural drawings and the directions of Engineer-in-charge. (Glazing, paneling and dash fasteners to be paid for separately) :

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For shutters of doors, windows & ventilators including providing and fixing hinges/ pivots and making provision for fixing of fittings wherever required including the cost of EPDM rubber / neoprene gasket required (Fittings shall be paid for separately)

-

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Powder coated aluminium (minimum thickness of powder coating 50 micron)

45

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Providing and fixing glazing in aluminium door, window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge . (Cost of aluminium snap beading shall be paid in basic item):

-

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With float glass panes of 4.0 mm thickness (weight not less than 10kg/sqm)

10

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Providing and fixing anodised aluminium grill (anodised transparent or dyed to required shade according to IS: 1868 with minimum anodic coating of grade AC 15) of approved design/pattern, with approved standard section and fixed to the existing window frame with C.P. brass/ stainless steel screws @ 200 mm centre to centre, including cutting the grill to proper opening size for fixing and operation of handles and fixing approved anodised aluminium standard section around the opening, all complete as per requirement and direction of Engineer-in-charge. (Only weight of grill to be measured for payment).

21

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Providing and fixing Stainless steel round handle 25mm dia bar with 300mm long including necessary screws as directed by the Enginner- in -charge

20

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Providing and fixing glazing in UPVC window, ventilator shutters and partitions etc. as per the architectural drawings and the directions of engineer-in-charge. With colour glass panes of 4.0 mm thickness

4

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Providing and fixing precoated galvanised iron profile sheets 0.50mm thick or below. The sheet shall be fixed using self drilling /self tapping screws with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required. (Precoated galvanised iron profile sheets will be supllied by the department)

140

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Closing the minor holes upto 0.10sqm area in existing mansonry wallls with necessary plastering and neat finishing as directed by the Engineer-in-charge

10

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Providing and laying vinyl flooring 2mm thick with suitable adhesive including the surface shall be free of dust, solvents, varnish, paint, wax, oil, grease, sealers, release agents, curing compounds, residual adhesive, adhesive removers and other foreign materials.The flooring shall be neat finishing as directed by the Engineer-in-charge.

246

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Providing and fixing bright /matt finished Stainless Steel tower bolt of approved quality & make with necessary screws etc all complete. 150x10mm

10

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Providing and fixing Aluminium roof turbine gravity ventilator fan with following specifications, MOC of vanes, top plate & Bottom of ring made up of aluminium, Bearing with Self Lubricated - 2 Nos, Center Shaft with M.S 12mm dia with Electro Zinc Plating, Thickness of 0.5 mm , Turbine Height 350 mm, Blade of size 415x63x0.50mm ,42 Nos with 45 degree angle antriple Groove - press formed Blades, centre pipe having aluminium, centre width of ventilator 715mm, Dia of top plate 500mm, Dia of top ring 650mm, Dia of Bottom ring 610mm, Rivets - aluimium rivets, with suitable fixing arrangements and ensure leak proof in the ceiling as directed by the engineer - in -charge.

6

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Providing and fixing zinc alloyed (white powder coated) touch lock for aluminium sliding window with necessary screws etc. complete.

12

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Structural steel work in single section, fixed with or without connecting plate, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete. (The required MS sections will be supplied by the Department).

1440

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Dismantling steel work in single sections including dismembering and stacking within 1000 metres lead in

6422

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Providing and fixing fibre reinforced plastic sheets (size, shape and pitch of corrugation as approved by Engineer-in-charge) 1.20 mm The sheet shall be fixed using self drilling /self tapping screws of size (5.5x 55 mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

47

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Providing and fixing CPVC ball valve of approved quality, High or low pressure, with plastic floats complete as directed by the Engineer -in -charge. 25 mm nominal bore

4

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Providing and applying acrylic based granular textured wall coating finish in any shade with spray coat bubble or compact or rustik shade.The rate inclusive of POP punning to the wall with proper level & making grooves and preparation of surface as directed. new work two or more coats applied @ 3.28ltr/10sqm over and including priming coat of exterior primer applied @ 2.20kg/10sqm

84

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Making letter with 12mm thick WPC sheet in all colours including neccssary machine cutting and neat finishing with sutable font. Fixing and placing in position at required height with neccssary screws / bolt & nuts. The rate inclusive of all transport charges , scaffolding and neccssary fittings as directed by the Engineer In-charge. 100mm high

30

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Supplying and Erecting Pull and Push Type Rolling Shutter with ISI make of approved size and section using 18 GI sheet. The shutter shall be painted with one coat of red oxide primer and the rate is inclusive of hood covers, transportation charges etc Gear Operated Type (from 8 sqm. to 12 sqm. Area)

20

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Designing, fabricating, testing, installing and fixing in position Curtain Wall with Aluminium Composite Panel Cladding, with open grooves for linear as well as curvilinear portions of the building , for all heights and all levels etc. including: (a) Structural analysis & design and preparation of shop drawings for pressure equalisation or rain screen principle as required, proper drainage of water to make it watertight including checking of all the structural and functional design. (b) Providing, fabricating and supplying and fixing panels of aluminium composite panel cladding in pan shape in metalic colour of approved shades made out of 3 mm thick aluminium composite panel material consisting of 3 mm thick FR grade mineral core sandwiched between two Aluminium sheets (each 0.5 mm thick). The aluminium composite panel cladding sheet shall be coil coated, with Kynar 500 based PVDF / Lumiflon based fluoropolymer resin coating of approved colour and shade on face # 1 and polymer (Service) coating on face # 2 as specified using stainless steel screws, nuts, bolts, washers, cleats, weather silicone sealant, backer rods etc. (c) The fastening brackets of Aluminium alloy 6005 T5 / MS with Hot Dip Galvanised with serrations and serrated washers to arrest the wind load movement, fasteners, SS 316 Pins and anchor bolts of approved make in SS 316, Nylon separators to prevent bi-metallic contacts all complete required to perform as per specification and drawing The item includes cost of all material & labour component, the cost of all mock ups at site, cost of all samples of the individual components for

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testing in an approved laboratory, field tests on the assembled working curtain wall with aluminium composite panel cladding, cleaning and protection of the curtain wall with aluminium composite panel cladding till the handing over of the building for occupation. Base frame work for ACP cladding is payable under the relevant aluminium items. The Contractor shall provide curtain wall with aluminium composite panel cladding, having all the performance characteristics all complete , as per the Architectural drawings, as per item description, as specified, as per the approved shop drawings and as directed by the Engineer-in-Charge. However, for the purpose of payment, only the actual area on the external face of the curtain wall with Aluminum Composite Panel Cladding (including width of groove) shall be measured in sqm. up to two decimal places.

27

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Making thread with suitable size in Steel reinforcement bar as directed by the Engineer-in-charge. Mild steel and Medium Tensile steel bars 25mm

84

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Making thread with suitable size in Steel reinforcement bar as directed by the Engineer-in-charge. Mild steel and Medium Tensile steel bars 20mm

112

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Making thread with suitable size in Steel reinforcement bar as directed by the Engineer-in-charge. Mild steel and Medium Tensile steel bars 12mm

336

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Designing, fabricating, testing, installing and fixing in position Curtain Wall with Aluminium Composite Panel Cladding, with open grooves for linear as well as curvilinear portions of the building , for all heights and all levels etc. including: (a) Structural analysis & design and preparation of shop drawings for pressure equalisation or rain screen principle as required, proper drainage of water to make it watertight including checking of all the structural and functional design. (b) Providing, fabricating and supplying and fixing panels of aluminium composite panel cladding in pan shape in metalic colour of approved shades made out of 4mm thick aluminium composite panel material consisting of 3mm thick FR grade mineral core sandwiched between two Aluminium sheets (each 0.5mm thick).

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aluminium composite panel cladding sheet shall be coil coated, with Kynar 500 based PVDF / Lumiflon based fluoropolymer resin coating of approved colour and shade on face # 1 and polymer (Service) coating on face # 2 as specified using stainless steel screws, nuts, bolts, washers, cleats, weather silicone sealant, backer rods etc. (c) The fastening brackets of Aluminium alloy 6005 T5 / MS with Hot Dip Galvanised withserrations and serrated washers to arrest the wind load movement, fasteners, SS 316 Pins and anchor bolts of approved make in SS 316, Nylon separators to prevent bi-metallic contacts all complete required to perform as per specification and drawing The item includes cost of all material & labour component, the cost of all mock ups at site, cost of all samples of the individual components for testing in an approved laboratory, field tests on the assembled working curtain wall with aluminium composite panel cladding, cleaning and protection of the curtain wall with aluminium composite panel cladding till the handing over of the building for occupation. Base frame work for ACP cladding is payable under the relevant aluminium item.s The Contractor shall provide curtain wall with aluminium composite panel cladding, having all the performance characteristics all complete , as per the Architectural drawings, as per item description, as specified, as per the approved shop drawings and as directed by the Engineer-in-Charge. However, for the purpose of payment, only the actual area on the external face of the curtain wall with

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Aluminum Composite Panel Cladding (including width of groove) shall be measured in sqm. up to two decimal places. (The required ACP cladding sheet will be supplied by the Department).

27

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Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed medium class PVC conduit, with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable etc. as required.

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Group C

100

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Wiring for twin control light point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed medium class PVC conduit, 2 way modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable etc. as required.

6

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Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface/ recessed medium class PVC conduit as required.

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2 X 1.5 sq. mm + 1 X 1.5 sq. mm earth wire

50

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2 X 2.5 sq. mm + 1 X 2.5 sq. mm earth wire

120

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2 X 4 sq. mm + 1 X 4 sq. mm earth wire

100

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4 X 2.5 sq. mm + 2 X 2.5 sq. mm earth wire

60

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4 X 4 sq. mm + 2 X 4 sq. mm earth wire

100

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4 X 6 sq. mm + 2 X 6 sq. mm earth wire

25

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4 X 10 sq. mm + 2 X 6 sq. mm earth wire

25

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Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/recess including cutting the wall and making good the same in case of recessed conduit as required.

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20 mm

50

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25 mm

25

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Supplying and fixing metal box of following sizes (nominal size) on surface or in recess with suitable size of phenolic laminated sheet cover in front including painting etc. as required.

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150 mm X 150 mm X 60 mm deep

5

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200 mm X 250 mm X 60 mm deep

5

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Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.

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15/16 A switch

80

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3 pin 5/6 A socket outlet

3

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6 pin 15/16 A socket outlet

80

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Supplying and fixing two module stepped type electronic fan regulator on the existing modular plate switch box including connections but excluding modular plate etc. as required.

15

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Supplying and fixing modular blanking plate on the existing modular plate & switch box excluding modular plate as required.

20

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Supplying and fixing following size/ modules, GI box alongwith modular base & cover plate for modular switches in recess etc. as required.

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1 or 2 Module (75mmX75mm)

3

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12 Module (200mmX150nnm)

20

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Installation, testing and commissioning of pre-wired, fluorescent fitting / compact fluorescent fitting of all types, complete with all accessories and tube/lamp etc. directly on ceiling/ wall, including connections with 1.5 sq. mm FRLS PVC insulated, copper conductor, single core cable and earthing etc. as required.

110

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Installation, testing and commissioning of ceiling fan, including wiring the down rods of standard length (upto 30 cm) with 1.5 sq. mm FRLS PVC insulated, copper conductor, single core cable etc. as required.

15

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Numbering of ceiling fan/ exhaust fan/ fluorescent fittings as required.

20

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Installation of exhaust fan in the existing opening, including making good the damage, connection, testing, commissioning etc. as required.

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Upto 450 mm sweep

7

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Extra for fixing the louvers/ shutters complete with frame for a exhaust fan of all sizes.

7

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Wiring for group controlled (looped) light point/fan point/exhaust fan point/ call bell point ( without independent switch etc.) with 1.5 sq. mm FRLS PVC insulated copper conductor single core cable in surface/ recessed PVC conduit, and earthing the point with 1.5 sq. mm FRLS PVC insulated copper conductor single core cable etc. as required.

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Group C

8

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Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCB/RCCB/Isolator)

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8 way , Double door

3

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12 way , Double door

1

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Supplying and fixing following way, horizontal type three pole and neutral, sheet steel, MOB distribution board, 415 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar, interconnections, powder painted including earthing etc. as required. (But without MCB/RCCB/Isolator)

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4 way (4 + 12), Double door

1

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Supplying and fixing of following ways surface/ recess mounting, vertical type, 415 V, TPN MOB distribution board of sheet steel, dust protected, duly powder painted, inclusive of 200 A tinned copper bus bar, common neutral link, earth bar, din bar for mounting MCBs (but without MCBs and incomer ) as required . (Note : Vertical type MOB TPDB is normally used where 3 phase outlets are required.)

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4 way (4 + 12), Double door

8

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8 way (4 + 24), Double door

1

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Supplying and fixing 5 A to 32 A rating, 240/415 V, 10 kA, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MOB DB complete with connections, testing and commissioning etc. as required.

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Single pole

36

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Double pole

4

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Triple pole

45

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Supplying and fixing single pole blanking plate in the existing MOB DB complete etc. as required.

30

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Supplying and fixing following rating, four pole, 415 V, isolator in the existing MOB DB complete with connections, testing and commissioning etc. as required.

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63A

10

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Supplying and fixing DP sheet steel enclosure on surface/ recess along with 25/32 A 240 V "C" curve DP MCB complete with connections, testing and commissioning etc. as required.

2

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Supplying and fixing TP sheet steel enclosure on surface/ recess along with 16/25/32 A 415 V "C" curve TP MCB complete with connections, testing and commissioning etc. as required.

5

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Supplying and fixing Cable End Box (Loose Wire Box) suitable for following single pole and neutral, sheet steel, MCB distribution board, 240 Volts, on surface/ recess, complete with testing and commissioning etc. as required.

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For 8 way, Double door SPN MCBDB

3

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For 14 way, Double door SPN MCBDB

1

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Supplying and fixing Cable End Box (Loose Wire Box) suitable for following triple pole and neutral, sheet steel, MCB distribution board, 415 Volts, on surface/ recess, complete with testing and commissioning etc.as required.

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For 4 way, Double door TPN MCBDB

1

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Providing and fixing 25 mm X 5 mm G.I. strip in 40 mm dia G.I. pipe from earth electrode including connection with G.I. nut, bolt, spring, washer excavation and re-filling etc. as required.

20

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Providing and fixing 25 mm X 5 mm GI. strip on surface or in recess for connections etc. as required.

40

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Providing and fixing 4.00 mm dia copper wire on surface or in recess for loop earthing as required.

620

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Providing and fixing earth bus of 50 mm X 5 mm copper strip on surface for connections etc. as required.

2

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Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size in the existing masonry open duct as required.

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Upto 35 sq. mm

120

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Above 35 sq. mm and upto 95 sq. mm

360

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Above 95 sq. mm and upto 185 sq. mm

120

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Above 185 sq. mm and upto 400 sq. mm

320

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Laying and fixing of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size on wall surface as required.

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Upto 35 sq. mm (clamped with 1mm thick saddle)

10

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Above 35 sq. mm and upto 95 sq. mm (clamped with 25x3mm MS flat clamp)

42

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Above 95 sq. mm and upto 185 sq. mm (clamped with 25/40x3mm MS flat clamp)

16

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Above 185 sq. mm and upto 400 sq. mm (clamped with 40x3mm MS flat clamp)

6

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Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.

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312 X 70 sq. mm (38mm)

6

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3.5 X 120 sq. mm (45mm)

2

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3.5 X 150 sq. mm (50mm)

4

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3.5 X 240 sq. mm (62mm)

6

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4 X 10 sq. mm (25mm)

6

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4 X 25 sq. mm (28mm)

2

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4 X 50 sq. mm (35mm)

22

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Cast Iron Body Earthing : Providing cast iron pipe earth pit with 2000mm long 100mm dia 7mm thick cast iron pipe including excavation, refilling with salt, charcoal, natural soil and providing masonry cover etc.,complete in all aspects as required.

2

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Removing the existing TPN and SPN DB's including frames, SFU’s of all size, Fuse carriers, Main switches, circuit and point wirings,switch boards, power boards fan and light fittings with Various size of cables , and other unused and worn-out electrical installations, corroded earth strips, cutting the L angle channels and other unwanted materials in the proposed area complete and returning the removed items to the departments stores or any such place within the institute area as directed by the engineer in charge as per site condition.

1

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Removing existing MV panel and removing cables: Removing the existing MV panel in way of trench from substation which consists of LT SFU/MCCB, including removing connected UG cables, cutting and removing Switch gears-mounted metal frame/channels, breaking the floor if required to remove footing and refinishing it with necessary civil work required as per site condition. Including shifting removed items to the scrap yard.

1

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100A MCCB with Enclosure:- Supplying and fixing suitable size surface/ recess mounting, vertical type, 415 volts, TP& N MCCB enclosure with cable end box of 14 SWG sheet steel,dust proof, duly powder coated/ painted, common neutral link, earth bar, along with 100 amps TP 16/25 KA,MCCB with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, with set of spreaders & Phase barriers as required . The MCCB enclosure shall be mounted on a adequate size angle/flat and grouted/ fixed (drilling,cutting welding painting etc) firmly or completely concealed in the existing wal as required as per site condition complete in all aspects.

2

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63A MCCB with Enclosure:- Supplying and fixing suitable size surface/ recess mounting, vertical type, 415 volts, TP& N MCCB enclosure with cable end box of 14 SWG sheet steel,dust proof, duly powder coated/ painted, common neutral link, earth bar, along with 63 amps TP 16/25 KA,MCCB with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, with set of spreaders & Phase barriers as required . The MCCB enclosure shall be mounted on a adequate size angle/flat and grouted/ fixed (drilling,cutting welding painting etc) firmly or completely concealed in the existing wal as required as per site condition complete in all aspects.

1

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Fixing of 12 W VTPN DB with cable end box/loose wire box:- Fixing 12 way surface/ recess mounting, vertical type, 415 volts, TPN MCCB distribution board with fixing wire way/ cable end box, common neutral link, earth bar, din bar for mounting MCB's, along with fixing TP incomming MCCB and all outging MCB's TP/SP or blanking plates, set of spreaders & Phase barriers as incomer, interconnection between incomer MCCB and bus bars as required . The VTPN DB shall be mounted on a adequate size angle/flat and grouted/ fixed (drilling,cutting welding painting etc) firmly or completely concealed in the existing wall as required as per site condition complete in all aspects.

4

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Fixing of 6 W VTPN DB with cable end box/loose wire box:- Fixing 6 way surface/ recess mounting, vertical type, 415 volts, TPN MCCB distribution board with fixing wire way/ cable end box, common neutral link, earth bar, din bar for mounting MCB's, along with fixing TP incomming MCCB and all outging MCB's TP/SP or blanking plates, set of spreaders & Phase barriers as incomer, interconnection between incomer MCCB and bus bars as required . The VTPN DB shall be mounted on a adequate size angle/flat and grouted/ fixed (drilling,cutting welding painting etc) firmly or completely concealed in the existing wall as required as per site condition complete in all aspects.

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Supply, Erection Testing and commisioning of MV Panel for Plant-A: Supply, Erection Testing and commisioning of floor mounting cubicle type MV Panel fabricated out of 14 SWG CRCA sheet steel, complete with required MS frame of adequate strength, powder coating/painintg etc., conforming to the enclosed specifications and comprising the following main bus bar of 400 A, TPN, Electrolytic copper bus, 3 phase, not less than 67 x 5 mm per phase, 40X5 mm copper bus bar for neutral and 20x3mm of copper bus all over the panel for earth, [Please refer enclosed provisional drawing and the panel shall be conforming to IE rules,CPWD specifications and CEA guideance] etc., as required as per site condition. INCOMMER: (a) Supplying 1 No of 400A, TPN, 415V, 50HZ, 36 KA MCCB with thermal adjustable thermal/ magnetic releases, spreaders and phase barriers along with suitable front operted handle. Similar to Type: DPX3 630 with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, of Legrand make or equivalent in Schneider/ MG / Siemens/ABB as approved by department. 1 set of square flush type instrument meters confirming to IS:1248 for accuracy and shall be suitably protected with MCB/Fuses as per standards. MISC voltmeter scaled (0-600V) range and Ammeter of suitable range. Make : AE/IMP/MECCO or equivalent. 1 nos Energy meter (similar to legerand Model No: PMX 500) 2 set of VSS/ASS selector switch 3 nos of indication lamps of LED type with switch control. 3 nos of potential fuses and CT's as required. Set of blank gland plates as required. OUTGOING: 3 Nos 250A, TP&N, 415V, 50HZ, 25/16 KA MCCB with adjustable thermal magnetic releases along with suitable front operated handle and necessary spreader links .DPX³ series of Legrand Make or Equivalent in SIEMENS /MG/ABB. 1 No 160A, TP&N, 415V, 50HZ, 16KA MCCB with adjustable thermal magnetic releases along with suitable front operated handle and necessary spreader links .DPX³ series of Legrand Make or Equivalent in SIEMENS /MG/ABB. 4 Nos 100A, TP&N, 415V, 50HZ, 16KA MCCB with adjustable thermal magnetic releases along with suitable front operated handle and necessary spreader links .DPX 100 series of Legrand Make or Equivalent in SIEMENS /MG/ABB. Note: All the units are to be provided with door interiors, phase barriers and protection guards ( on the incoming side) the non conducing metallic parts of the switch gear shall be double earthed. All interior tappings & connctions shall also be electrolytic copper.Incomer Terminations shall be suitable for receiving bus trunking/underground cables. Cable terminations shall invariably be through terminal blocks ( Polymide of superior) or brought out solid terminals i.e. bus bars for MCCB's 300 Amps.

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(b)Plant-A Panel, Erection in all aspect including providing necessary angle iron chennels for the panel to be mounted on the existing trench, with required fastners,accessories and other allied works deemed to be required to complete as per site condition. (including necessary civil works as required and finishing the same to the original condition as required.) after removing the existing industrial type panel.

1

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Supply, Erection Testing and commisioning of MV Panel for Plant-B&C: Supply, Erection Testing and commisioning of floor mounting cubicle type MV Panel fabricated out of 14 SWG CRCA sheet steel, complete with required MS frame of adequate strength, powder coating/painintg etc., conforming to the enclosed specifications and comprising the following main bus bar of 300 A, TPN, Electrolytic copper bus, 3 phase, 50 x 5 mm per phase, 30X5 mm copper bus bar for neutral and 20x3mm of copper bus all over the panel for earth, [Please refer enclosed provisional drawing and the panel shall be conforming to IE rules,CPWD specifications and CEA guideance] etc., as required as per site condition. INCOMMER: (a) Supplying 1 No 250A TPN, 415V, 50HZ, 36 KA MCCB with thermal adjustable thermal/ magnetic releases, spreaders and phase barriers along with suitable front operted handle. Similar to Type: DPX3 250 with adjustable thermal magnetic O/L & S/C protection, Ics=100% Icu, of Legrand make or equivalent in Schneider/ MG / Siemens/ABB as approved by department. 1 set of square flush type instrument meters confirming to IS:1248 for accuracy and shall be suitably protected with MCB/Fuses as per standards. MISC voltmeter scaled (0-600V) range and Ammeter of suitable range. Make : AE/IMP/MECCO or equivalent. 1 nos Energy meter (similar to legerand Model No: PMX 500 2 set of VSS/ASS selector switch 3 nos of indication lamps of LED type with switch control. 3 nos of potential fuses and CT's as required. Set of blank gland plates as required. OUTGOING: 2 Nos 160A, TP&N, 415V, 50HZ, 16KA MCCB with adjustable thermal magnetic releases along with suitable front operated handle and necessary spreader links .DPX³ series of Legrand Make or Equivalent in SIEMENS /MG/ABB. 5 Nos 100A, TP&N, 415V, 50HZ, 16KA MCCB with adjustable thermal magnetic releases along with suitable front operated handle and necessary spreader links .DPX 100 series of Legrand Make or Equivalent in SIEMENS /MG/ABB. 1 No 63A, TP&N, 415V, 50HZ, 16KA MCCB with adjustable thermal magnetic releases along with suitable front operated handle and necessary spreader links .DPX 100 series of Legrand Make or Equivalent in SIEMENS /MG/ABB. Note: All the units are to be provided with door interiors, phase barriers and protection guards ( on the incoming side) the non conducing metallic parts of the switch gear shall be double earthed. All interior tappings & connctions shall also be electrolytic copper.Incomer Terminations shall be suitable for receiving bus trunking/underground cables. Cable terminations shall invariably be through terminal blocks ( Polymide of superior) or brought out solid terminals i.e. bus bars for MCCB's 200 Amps.

1

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(b)Plant-B&C Panel Erection in all aspect including providing necessary angle iron chennels for the panel to be mounted on the existing trench, with required fastners,accessories and other allied works deemed to be required to complete as per site condition. (including necessary civil works as required and finishing the same to the original condition as required.)

1

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