The Fertilisers And Chemicals Travancore Limited Tender

Replacement of 800 NB Raw Water Pipeline 5m length, Fitting, Welding, Painting & Wrapping. Transporting required materials to site. Drain the trapped water inside the old 800 NB water line by making an opening for pumping out the water. Cut and remove damaged Raw water line of length of 5 meters. Remove water & mud from inside of the old pipe, cleaning and edge preparation for fitment with new pipe. Cut the new pipe in required length, place and align with the old line. Fit with perfect gap and weld the two joints perfectly. The new pipe line shall be erected and welded without strain. Any rework in the piping shall be in contractors scope. Pipe ends shall be ground properly and take suitable bevel / single Vee. The welding part include all activities associated with making a joint such as cleaning, marking out, cutting, profiling, bevelling, grinding, aligning, fitting up, tack welding, cleaning, chipping, preheating, placing of wind shields or weather protection, Root welding, DP test and final welding together with final cleaning and testing. All welding shall be 100% DP tested. Sufficient excavation of earth to facilitate all-round welding of the pipe shall be arranged by FACT. DP test kit will be supplied by FACT. Surface preparation and Applying two coats of self priming coal tar epoxy paint on replaced pipe line with “Rust-O-Seal” of Asian Paints / “Protectors CTE mastic” of Berger Paints or equivalent. Wrapping the entire length with anti corrosive pipe wrapping tape. Removal old pipes & scrap material to scrap yard and site cleaning.

Miscellaneous Structural works of Phase 1 and Town ship area. Transportation of materials from stores, Fabrication of structural supports, Pipe supports, Platforms, Walkways, Hand rails, Cat ladders etc., for various requirements in phase 1area, Township pump houses., Arranging scaffolding if any required and erection of newly fabricated structural as per the instruction of the Engineer in charge. Site cleaning and transporting the scrap materials to scrap yard. Newly fabricated/erected items shall be painted with 2 (two) coats of Zinc chromate yellow primer and 2 (two) coats of synthetic enamel of approved make/quality.

Fabrication/Erection of CS / SS Pipe Lines in Phase 1 area and Town ship pump houses. The Work involves:- Collection and transportation of materials from stores, fabrication of pipes, fittings etc. of various sizes (15NB-300NB) for replacement of existing lines/erection of new lines/ re-routing of lines with proper supports and necessary fittings to suit site condition. Service the line with out any leakage. Replacement of fire hydrant posts – both single and double if necessary as per instructions. Site cleaning and transporting the scrap materials to scrap yard.