The Kerala State Homeopathic Cooperative Pharmacy Limited Tender

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The The Kerala State Homeopathic Cooperative Pharmacy Limited has issued a formal invitation for competitive bids for Supply, Erection And Commissioning Of Hvac System - Low Side- As Per Cgmp- Homco At Valiyakalavoor, Alappuzha in Alappuzha, Kerala, with an estimated contract value of Rs. 3,90,00,000. The bid opening date for this tender is 20-09-2019 and the last date for bid submission is 04-10-2019. Interested bidders for The Kerala State Homeopathic Cooperative Pharmacy Limited tender can download the important documents here to check the scope of work, eligibility criteria and technical requirements.

The Kerala State Homeopathic Cooperative Pharmacy Limited Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date20 Sep 2019
Closing Date4 Oct 2019
Tender Amount₹ 3,90,00,000 
This is an estimated amount, exact amount may vary.
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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AHU - 34 : 4000 CFM @ 75 MM WC static pressure (QUARANTINE) (FLP MOTOR)

1

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-

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AHU -14 : 1000 CFM @ 125 MM WC static pressure (ASSAY TEST)

1

-

-

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4C X 1.5 SQMM CU

44

-

-

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System interface unit for connecting PC to DDC controllers

1

-

-

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10 SWG CU wire

200

-

-

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AHU - 37 : 3000 CFM @ 100 MM WC static pressure (FILLING & LABELLING) (FLP MOTOR)

1

-

-

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4C X 6 SQMM AL

13

-

-

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AHU - 35 : 5000 CFM @ 100 MM WC static pressure (MACERATION) (FLP MOTOR)

1

-

-

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AHU - 40 : 2500 CFM @ 75 MM WC static pressure (BOTTLE STORE)

1

-

-

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300 MM X 50 MM

200

-

-

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2 Core 1.0 SQ. MM, Armoured ATC conductor multistranded, Shielded cable.

500

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-

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BOTTLE DRYING ZONE:- Supply, Installation, Testing, Commissioning and Validation of double skin temperature controlled supply air module with 43 mm thick rockwool insulated panel ,FLP motor and spark proof fan and provided with fiber glass filter of 5 micron with an efficiency of 99.5% and with heater and freshair filter with cnopy built with 10micron filter

-

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610 x 305 x 150 mm

15

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TERMINAL HEPA MODULE (ISO -7) AREA :- False Ceiling type HEPA Filter housing with gear operated damper from room side, DOP port, pressure sensing port suitable for fixing gel seal type HEPA Filters of following sizes.

-

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-

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GI powder coated coller damper to be fixed inside the partition raiser

250

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-

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4C X 10 SQMM AL

80

-

-

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305 x 305 x 150 mm

40

-

-

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AHU - 29 : 2000 CFM @ 100 MM WC static pressure (BLISTER)

1

-

-

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TERMINAL HEPA MODULE (ISO -8) AREA:- SS 304 Perforated grill for the following HEPA Filters sizes

-

-

-

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25 X 6 MM GI Earth Strip

225

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II-Electrical Starter Panels

-

-

-

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SUPPLY & RETURN AIR GRILL / DIFFUSER ( 3 MICRON & VENTILATION AREAS)

-

-

-

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4C X 300 SQMM AL

13

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Duct Type Temperature & Rh combo Sensors with all duct mounting accessories. Range: 0% to 95% Rh Sensing element: capacitive sensor Temp sensing element: PT1000 Accuracy: For Temp:+/- 0.3°C For Rh:+/- 3%

16

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-

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3C X 2.5 SQMM CU

240

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-

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Duct Type Temperature Sensors with all duct mounting accessories. Range: 0 °C to 100 °C Sensing element: PT1000 Accuracy: +/- 0.3°C

16

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POWER CABLING & CONTROL CABLING - Armoured power cables.

-

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-

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4C X 4 SQMM CU

92

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AHU -16 : (IASEPTIC FILLING) 5.5 KW

1

-

-

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TERMINAL HEPA MODULE (ISO -7) AREA:- Gel Seal type latest and advanced technology HEPA filters having effeciency of 99.99 down to 0.3 micron.

-

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VENT - 01 (SUPPLY+RETURN): 5500 CFM @ 60 MM WC static pressure (HERBS PROCESSING)

3

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-

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AHU - 21 : 2500 CFM @ 75 MM WC static pressure (1.5 M WIDE PASSAGE(P10))

1

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PRE-COOLING UNIT - ( TFA - Treated fresh air):- Supply, Installation, Testing and Commissioning of Double skin precooling Unit with 43 mm thick pannel thermal break profile with 0.6mm precoated sheet outerside and 0.6mm thick plane sheet inside,compleat with 8 rowdeep cooling coil ,with G-4 filter at inlet and volume control damper at the out let .

-

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50mm wide perforated type cable tray

350

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4C X 2.5 SQMM CU

19

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Central Software: Graphical interface software shall be on open platform and work on MS Windows platform. Supporting minimum 3 user license working in a LAN / WEB environment.

1

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3C X 2.5 SQMM CU

44

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610 x 610 x 150 mm

12

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AHU - 20 : 1500 CFM @ 75 MM WC static pressure (1.5 M WIDE PASSAGE(P8))

1

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450 MM X 50 MM

200

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4 SQMM Copper wire

750

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AHU - 23 : 4000 CFM @ 100 MM WC static pressure (TRITURATION)

1

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AHU-41 : (BOTTLE DRYING ROOM)

1

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AHU - 19 : 4000 CFM @ 75 MM WC static pressure (PACKING)

1

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AHU - 25 : 3000 CFM @ 100 MM WC static pressure (BLENDER)

1

-

-

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AHU - 24 : 4500 CFM @ 100 MM WC static pressure (GRANULATION)

1

-

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EU-4 filter washable filter for return air raiser (10 micron)

200

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150mm wide perforated type cable tray

200

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AHU - 26 : 2000 CFM @ 100 MM WC static pressure (COMP-1)

1

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DQ/OQ documents, Maintenance manual,Test certificate for equipment ( IQ format shall be provided by us but filling will be done later). 1) Hydraulic Test of MS Pipe 2) Smoke Test/Leak Test 3) Air balancing and Velocity Profile Test 4) Pressure Balancing Test 5) Temperature & RH test 6) Filter Integrity Test 7) Air Flow Pattern 8) Particle Count Test

1

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RETURN AIR PERFORATED GRILL (FOR ISO 8 AREA WITH 10 MICRON FILTER)

-

-

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I-BEAM/C-CHANNEL/ANGLES for ducting , false ceiling supports in void area SERVICE FLOOR(APPROX)

10000

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8 SWG CU wire

700

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EARTHING

-

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-

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4C X 50 SQMM AL

19

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305 x 305 x 150 mm

24

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CABLE TRAYS - Factory fabricated GI perforated type cable tray made out of 14swg sheet steel. supporting angle frame at every 1.2 m, bottom angles, anchor fasteners, bolts and nuts etc. The tray shall be suspended from ceiling using anchor bolt and angle iron supports or threaded rods. The rate shall include all accessories like bends, elbows, tees, coupler plates, joints and fixing accessories etc., which will be measured as linear measurement.

-

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VENT - 02(SUPPLY+RETURN): 5000 CFM @ 60 MM WC static pressure(CHANGE ROOM)

1

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-

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3C X 1.5 SQMM CU

600

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Junction boxes

100

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GI PERFORATED TYPE CABLE TRAY:- Factory fabricated GI perforated type cable tray made out of 14swg sheet steel. supporting angle frame at every 1.2 m, bottom angles, anchor fasteners, bolts and nuts etc. The tray shall be suspended from ceiling using anchor bolt and angle iron supports or threaded rods. The rate shall include all accessories like bends, elbows, tees, coupler plates, joints and fixing accessories etc., which will be measured as linear measurement.

-

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305 x 305 x 150 mm

24

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Smoke sensors

16

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AHU - 33 : 6500 CFM @ 100 MM WC static pressure (DILUTION MFG) (FLP MOTOR)

1

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PVC drain piping with 9 mm nitrial rubber insulation for AHU'S drain

-

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TERMINAL HEPA MODULE (ISO -8) AREA:- False Ceiling type HEPA Filter housing with gear operated damper from room side, DOP port, pressure sensing port suitable for fixing gel seal type HEPA Filters of following sizes.

-

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-

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AHU - 22 : 3000 CFM @ 75 MM WC static pressure (PACKING MATERIAL STORE)

1

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610 x 610 x 150 mm

12

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4C X 2.5 SQ.MM CU

2500

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AHU -13 : (LIMIT TEST) 2.2 KW

1

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-

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AHU -13 : 1000 CFM @ 125 MM WC static pressure (LIMIT TEST)

1

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Central computer system: Windows 8, INTEL CORE i5 or greater, 3GHz, 4GB RAM, 500GB HDD, 21" LCD monitor, Mouse, keyboard, DVD / CD writer, Antivirus software, A3 B/W laser printers, 10/100MB Ethernet card with 2 Lan ports, etc

1

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I-AIR HANDLING UNITS :-Supply, Installation, Testing, Commissioning and Validation of Air Handling units with double skin construction fabricated from Al extruded section frame structure with internal coving and in Thermal break construction, the inner skin 0.6MM thick Plain G.I & outer skin 0.6mm thick precoated GI constrution with 43 mm thick Puff insulation panel, with G4 fresh air filter, Prefilter section with G4 filters, cooling coil section with 6 row deep chilled water cooling coil , insulated SS 304 drain Pan,blower section with backward curve DIDW centrifugal fan along with KRUGER /NICOTRA make TEFC squirral case induction motor (IE- 2) with IP 55 protection with base frame, Drive set consisting of taper lock pulleys & V-belts and complete with anti vibration mounts, Double skin rexin flexible connection for fan outlet. Inspection window, limit switch, light, Fine Filter section with 3micron filters in supply air discharge section. GI damper for Supply, Return, fresh & exhaust air and bypass damper. Service doors wherever applicable. provision Differential pressure guage across 10,3micron filters.

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4

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AHU -01 : (DISPENSING) 3.7 KW

1

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AHU - 38 : 2000 CFM @ 75 MM WC static pressure (MOTHER TINCTURE SECONDARY PKG.) (FLP MOTOR)

1

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AHU - 36 : 3000 CFM @ 100 MM WC static pressure (PERCOLATION) (FLP MOTOR)

1

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-

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AHU - 28 : 1500 CFM @ 100 MM WC static pressure (INSPECTION QTR)

1

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-

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AHU-41 : 1500 cfm @ 50 mm static pressure (BOTTLE DRYING ROOM)

1

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-

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AL linear bar grill with VCD suitable to fix in Grill modules

1350

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Grill module made out of 18G GI with powder coated finish suitable to fix collar damper and grill.

250

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-

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4C X 50 SQMM AL

120

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-

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Site Calibration certificate of all above sensors. (110 SENSORS)

1

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-

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20 G GI Sheet

4500

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III-BMS (BUILDING MANAGEMENT SYSTEM):- DDC CONTROLLERS - Standalone DDC Controller: DDC Controller shall be 32 bit microprocessor based standalone and net workable type BACnet BTL tested with real time clock. The controller shall support trend log objects, program areas and PID loop objects. The DDC's shall store programs and program parameters in non volatile memory. The controller shall have provision to communicate to the central BMS software over LAN or RS-485 if required. DDC controller shall be housed in a suitable encloser made out of 14/16 Swg MS CRCA sheet which is derusted, degreased and phosphated sheet folded construction. The panel to be dust, vermin proof type(IP-54) with powder coated paint. The panel shall have suitable mounting arrangement including mounting plate, power supply unit, control transformer, MCB & power socket, relay and neassary mounting arrangement etc.

-

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AHU -16 : 3500 CFM @ 125 MM WC static pressure (ASEPTIC FILLING & CLOSING)

1

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-

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AHU - 31 : 2500 CFM @ 75 MM WC static pressure (PACKING HALL)

1

-

-

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AHU - 1,2,3,4,5,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,34,35,36,37,38,39,40,41 : 500 CFM

36

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-

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AHU -03 : (OINTMENT MFG.) 3.7 KW

1

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-

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AHU -27 : (COMPRESSION-II) 3.7 KW

1

-

-

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4 Core 1.0 SQ. MM, Armoured ATC conductor multistranded, Shielded cable. (For RH sensor & valve control)

500

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-

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305 x 305 x 150 mm

40

-

-

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4C X 10 SQMM AL

19

-

-

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AHU -15 : 1500 CFM @ 125 MM WC static pressure (AL)

1

-

-

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4 C X 1.5 SQ.MM CU

2000

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DUCTING :- Supply, Installation, Testing and Commissioning of Factory fabricated GI sheet metal ducting in L section as per IS 635 standards with class VIII sheet MS duct es,supports,suspended rods with complete paint with Silicon sealent for duct joints. (Approximate Quantity ) (Smoke Test/Leak Test)

-

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610 x 305 x 150 mm

15

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-

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AHU - 06 : 6000 CFM @ 75 MM WC static pressure (RM UNDER STORE)

1

-

-

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AL low leakage volume control damper suitable for supply and return ducts

750

-

-

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4C X 4 SQMM CU

240

-

-

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4C X 25 SQMM AL

38

-

-

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610 x 305 x 150 mm

71

-

-

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AHU -34 : (DILUTION MFG) 5.5 KW

1

-

-

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610 x 610 x 150 mm

4

-

-

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DUCT INSULATION:- Duct insulation chemically Cross linked close cell Polyethyelve CLASS 1 insulation with metalic foil with tape and addicive. ( Approximate Quantity )

-

-

-

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Temperature, humidity and pressure display with remote Temp, RH & Pressure sensors

16

-

-

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22 G GI Sheet

22000

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-

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AHU -09 : 7000 CFM @ 75 MM WC static pressure (FG STORE)

1

-

-

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AHU -02 : (SAMPLING) 3.7 KW

1

-

-

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AHU -04 : (FILL/SEAL) 2.2 KW

1

-

-

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AHU -14 : (ASSAY TEST) 2.2 KW

1

-

-

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4C X 300 SQMM AL

50

-

-

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AHU - 05 : 2500 CFM @ 75 MM WC static pressure (PACKING)

1

-

-

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AHU -11 : 2000 CFM @ 125 MM WC static pressure (STERILITY)

1

-

-

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AHU -17 : 2500 CFM @ 125 MM WC static pressure (COMPOUNDING)

1

-

-

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AHU -25 : (BLENDER) 3.7 KW

1

-

-

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AHU - 02 : 2000 CFM @ 125 MM WC static pressure (SAMPLING)

1

-

-

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EXHAUST UNIT:- Supply, Installation, Testing and Commissioning of Single Skin type Exhaust Unit (EAU) made out of 18G GI powder coated consisting of Pre filter section for fixing 10micron filter, Fan section with DIDW forward curved Belt driven centrifugal fan (Kruger/Nicotra) driven by suitable NON Flame proof TEFC squirrel cage induction motor (CG/ABB/Kirloskar) with drive set consisting of Taper lock pulleys and V-Belts and complete with anti vibration mounts, Inlet and outlet connections complete with service doors.

-

-

-

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AHU - 03 : 3000 CFM @ 100 MM WC static pressure (OINTMENT MFG.)

1

-

-

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RISERS GRILL

-

-

-

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AHU -17 : (COMPOUNDING) 3.7 KW

1

-

-

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AHU/ VENTILATION UNIT/ EXHAUST UNIT - Panel with bypass STAR/DELTA STARTER with Overload,Single phasing, Under voltage and overvoltage, phase reverse protection with necessary internal wiring. Starter should be compatible with necessary inputs and outputs provisions, power and control wiring should be carried out as per IS standards suitable for current ranging Ampere. set of ON & OFF indication lights & START- STOP push buttons (Floor Mounted Panel)

32

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-

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3C X 10 SQMM AL

4

-

-

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4C X 2.5 SQMM CU

80

-

-

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2C X 1.5 SQ.MM CU

1500

-

-

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4C X 1.5 SQMM CU

300

-

-

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AHU (Having VFD) - 'VFD provision' with bypass STAR/DELTA STARTER with Overload,Single phasing, Under voltage and overvoltage, phase reverse protection with necessary internal wiring. Starter should be compatible for BMS also with necessary inputs and outputs provisions, power and control wiring should be carried out as per IS standards suitable for current ranging Ampere set of ON & OFF indication lights & START- STOP push buttons.(Floor Mounted Panel)

16

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-

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AHU - 30 : 1000 CFM @ 100 MM WC static pressure (BULK PACKING)

1

-

-

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AHU - 04 : 1500 CFM @ 100 MM WC static pressure (FILL SEAL)

1

-

-

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25 X 3 MM GI Earth Strip

375

-

-

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AHU - 39 : 5500 CFM @ 75 MM WC static pressure (SECONDARY PACKING HALL)

1

-

-

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TERMINAL HEPA MODULE (ISO -7) AREA\:- SS 304 Perforated grill for the following HEPA Filters sizes

-

-

-

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AHU -26 : (COMPRESSION-I) 2.2 KW

1

-

-

88

-

-

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HEATER

-

-

-

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EXUT - 02 : 1100 CFM @ 40 MM WC static pressure

1

-

-

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AHU -29 : (BLISTER) 2.2 KW

1

-

-

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Service Charges

-

-

-

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4C X 16 SQMM AL

44

-

-

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CABLE & CONDUIT - The following cables including end termination for below listed XLPE insulated armoured cable with copper lugs, brass/PVC cable glands, tapping, crimping,ferruling etc. complete, to be included.

-

-

-

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6 Core 1.0 SQ. MM, Armoured ATC conductor multistranded, Shielded cable. (For RH sensor & valve control)

500

-

-

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AHU - 12 : 2000 CFM @ 100 MM WC static pressure (INCUBATOR)

1

-

-

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610 x 610 x 150 mm

4

-

-

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610 x 305 x 150 mm

71

-

-

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Slab / false ceiling Grill module made out of 18G GI with powder coated finish with 10 micron filter suitable to fix collar damper and AL perforated grill.

6

-

-

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12 SWG CU wire

300

-

-

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Differential Pressure gauges for AHUs and ventilation across the pre / fine / semi HEPA filter ( Range 0-100mm wc )

150

-

-

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18 G GI fire dampers with Fusible Link type for fire rating of 90 minutes.

250

-

-

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Slab / false ceiling Grill module made out of 18G GI with powder coated finish suitable to fix collar damper and AL perforated grill.

850

-

-

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Services shall include the following, # Engineering and Documentation # Testing & Commissioning.

1

-

-

500

-

-

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200 MM X 50 MM

200

-

-

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Differential Pressure Gauges

-

-

-

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305 x 305 x 150 mm

40

-

-

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CONTROL CABLING/COMMUNICATION CABLING

-

-

-

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3C X 10 SQMM AL

80

-

-

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TERMINAL HEPA MODULE (ISO -8) AREA:- Gel Seal type latest and advanced technology HEPA filters having effeciency of 99.97 down to 0.3 micron.

-

-

-

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100 MM X 50 MM

250

-

-

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AHU - 27 : 2500 CFM @ 100 MM WC static pressure (COMP-II)

1

-

-

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AHU -11 : (STERILITY) 3.7 KW

1

-

-

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ACCESSORIES

1

-

-

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AHU -37 : (FILLING & LABELLING) 2.2 KW

1

-

-

... More
4C X 16 SQMM AL

160

-

-

4

-

-

... More
SS 304 perforated grill suitable to fix in the panel riser

500

-

-

... More
610 x 305 x 150 mm

15

-

-

... More
MS Supports for AHU s and Condensing units ,with chequrred plate and ISMB beems(APPROX.)

7000

-

-

... More
AL linear bar grill with VCD suitable to fix in Grill modules

11

-

-

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19 mm thick for supply air duct

48000

-

-

... More
610 x 610 x 150 mm

4

-

-

... More
AHU - 07 : 5000 CFM @ 75 MM WC static pressure (DISPENSED MATERIAL STORE)

1

-

-

... More
24 G GI Sheet

65000

-

-

... More
4C X 6 SQMM AL

60

-

-

... More
AHU - 01 : 2500 CFM @ 125 MM WC static pressure (DISPENSING)

1

-

-

... More
13 mm thick for return air duct

48000

-

-

... More
Central Monitoring Station

-

-

-

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VALIDATION & DOCUEMENTATION

-

-

-

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AHU -10 : 1500 CFM @ 125 MM WC static pressure (MEDIA PREPERATION)

1

-

-

... More
Differential Pressure switch (0-500Pa), across the filter including all the Fixing accessories.

32

-

-

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Differentical pressure gauges for rooms with 18G GI powder coated box with 18G SS 304 flush cover, nozzles and tubing. ( Range - 0-10mm wc )

125

-

-

... More
END TERMINALS

-

-

-

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AHU - 6,7,8,9,33 : 1000 CFM

5

-

-

... More
AHU - 18 : 2500 CFM @100 MM WC static pressure (CONTACT PARTS PREPERATION)

1

-

-

... More
4C X 25 SQMM AL

150

-

-

... More
DAMPERS

-

-

-

... More
610 x 305 x 150 mm

71

-

-

... More
FOR CONTROLLED AREA'S AHU

16

-

-

... More
AHU -24 : (GRANULATION) 5.5 KW

1

-

-

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VENTILATION UNITS:- Supply, Installation, Testing, Commissioning and Validation of Air Handling units with double skin construction fabricated from Al extruded section frame structure with internal coving and in non Thermal break construction, the inner skin 0.6MM thick Plain G.I & outer skin 0.6mm thick precoated GI constrution with 25 mm thick puff insulation panel,consisting of Pre filter section for fixing 10micron filter, Fan section with DIDW farward curved Belt driven centrifugal fan (Kruger/Nicotra) driven by suitable NON Flame proof TEFC squirrel cage induction motor (CG/ABB/Kirloskar) with drive set consisting of Taper lock pulleys and V-Belts and complete with anti vibration mounts, Inspection window, limit switch, bulk head lamp, fine filter section suitable for fixing 5 micron filters, Fresh air Louver at inlet, Inlet and outlet connections complete with service doors.

-

-

-

... More
250 MM X 50 MM

200

-

-

... More
3C X 1.5 SQMM CU

120

-

-

... More
AHU - 08 : 8500 CFM @ 75 MM WC static pressure (PMS)

1

-

-

... More
EXUT - 01 : 2600 CFM @ 40 MM WC static pressure

1

-

-

... More
EXUT - 03 : 600 CFM @ 40 MM WC static pressure

1

-

-

... More
610 x 610 x 150 mm

12

-

-

... More
STEEL STRUCTURE

-

-

-

150

-

-

... More
DOUBLE COMPRESSION GLANDS

-

-

-

... More
VARIABLE FREQUENCY DRIVES (VFD)

-

-

-



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