Rail Infrastructure Development Company Karnataka Limited Tender

Supply and installation of teakwood glass fronted box of size 300mm x 600mm x 75mm with hooks to keep various keys with description engraved on the tags. [TW Glass fronted box of size 300mm x 600mm x 75mm with built in lock, hooks, engraved tags and all other miscellaneous materials required for the work shall be supplied by the Contractor]

Engaging mechanical excavators like JCB or other machineries for regarding and levelling the formation, dismantling any infringing structures, clearing and removing debris etc., with all leads and lifts etc., complete and as per the instruction of Railway representative at site.

Excavation of pit in and around the existing location boxes very carefully without damaging the working cables and shifting and turning the location boxes to clear of the infringement as instructed by the K-RIDE representative at site. The work includes ensuring the safety of the signaling system, releasing the cable coils to give access for shifting/turning the location boxes. Necessary masonry work and earth work in and around the location boxes to the required level shall be done as instructed by the K-RIDE representative at site. If the existing earth connections to the location boxes are disturbed, the earth wires shall be properly re-connected. [All materials required for the work shall be supplied by the Contractor]. (b) Shifting of Apparatus case (half)

Termination of main, tail, Signaling and power cables and internal wiring by fixing additional terminals/ fuse blocks on the existing terminal boards of apparatus cases, cable termination boxes etc. The work includes fixing of all new cables by teakwood clamp on teakwood base plank, varnishing all teakwood items, fixing of terminals/ fuse blocks, on the existing terminal boards, drilling of necessary holes, termination of cables, wiring, identification of cables using aluminium tags with letters punched neatly, as per approved circuit diagram and cable plan, painting of particulars on sleeves and also on the inner side of the doors of apparatus cases. After terminations are over, the side openings of apparatus case foundation shall be closed with brick work, cement plastered, the inter- space filled with river sand up to base level and the bottom surface shall be sealed with sealing compound. (Supply of PBT terminals and Fuse blocks is not covered in this schedule). [Cement, teak wood cable clamp 50mm x 50mm, base planks 100mm x 25mm, PVC/Nylon sleeves, varnish, paints, bolts, nuts and washers, Non-deteriorating type of fuses of various capacities, Aluminium cable tags, sealing compound, country bricks 220mm x 100mm x 60mm, copper bus bars, brass screw, river sand, wire PVC 3/0.75mm copper and other miscellaneous materials shall be supplied by the Contractor].Termination of cables on 25/60mm PBT terminals (existing location) No means per terminal

Supply of lamp proving relays for LED aspects with plug boards, connectors and retaining clips with necessary inspection as per RDSO specification/ drawing/description enclosed in this document.

Carrying out alterations to the existing relays in the relay racks/apparatus cases as per the approved circuit diagram using wire PVC 16/0.2mm copper. The work includes painting alterations and releasing the unwanted wires carefully without disturbing the existing wiring. [Wire PVC 16/0.2mm copper, soldering materials, bunching threads, condensers, resistances and teakwood plank for fixing them and all other miscellaneous materials required for the work shall be supplied by the Contractor]. No means per Relay

Supply of GI pipes - 100mm dia-4.5mm thick as specified in Vol.II of the Tender document

Supply of RCC cable markers as per drawing No.CSTE/CN/OFC/1. The lettering on the cable marker shall be "SIG" / "TELE" / "OFC" as per the instructions of Railway/K-RIDE representative at site.

Alterations to painted termination/wiring particulars of functions in the existing apparatus cases, cable termination boxes, etc., on the PVC/nylon sleeves and painting of new nomenclature on the existing signaling gadgets. This work includes carrying out alterations of particulars on the inner side of the doors of apparatus cases, re-numbering of apparatus cases and cable termination boxes. [Paints and all other miscellaneous materials required for the work shall be supplied by the Contractor]. (b) Alteration to painting particulars (Apparatus case - half size)

Digging of pit to a depth of 800mm of size 300mm X 300mm, casting of concrete foundation of size 300mm X 300mm X 300mm and Placing of RCC cable markers on top of the foundation and refilling the pit and consolidating it by ramming. The cable markers shall be provided at an interval of 0 Mtrs. within station limits and 50 Mtrs. outside station limits throughout the cable route, diversions and also at every track/road crossing.

Installation of single line FM type tokenless block instruments on the block counter. The work involves termination of cables on the test panel and block counter, block wiring, interconnection between test panels and block instrument by underground signaling cable and painting the instrument as per the instructions of Railway representative at site. (Supply of block instruments, block counters and underground cables is not covered in this schedule). fixing terminals, wire PVC 16/0.2mm copper, 3/0.75mm, paint, and all other miscellaneous materials required for the work shall be supplied by the contractor].

Releasing of existing Block Instruments (all types), Block counters, batteries, block filter, block bell equipment etc., carefully without any damage, accounting and stacking them neatly at a place as instructed by K-RIDE representative at site.

Releasing of Secondary cells and battery stands available in the battery room along with connecting strips, wires and terminal boxes carefully without causing any damage to the batteries, accounting and stacking them neatly at a place as instructed by Railway/K-RIDE representative at site. After releasing any holes in the walls/ flooring shall be filled with cement mortar and plastered.

Manufacture and supply of MS. relay frames of suitable size to hold up to 4/ 8/ 12/ 20 relays /plug in type HMU as required by K-RIDE and fixing them in apparatus cases for all types of signal control circuits, LC gate control circuit and Point control circuits, fixing of plug boards, relays, resistors and electrolytic condensers on Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, wiring and termination as per approved circuit diagram and painting the particulars. (Supply of all types of relays, plug boards, connectors, retaining clips and plug in type HMU is not covered in this schedule). [Wire PVC copper, 3/0.75mm and 16/0.2mm copper, Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, for fixing resistors and condensers, MS flats 25mm x 6mm brass bolts and nuts, paints, soldering materials, resistors, condensers and all other miscellaneous materials required for the work shall be supplied by the contractor]. (c )Wiring of Signal/ Point/ LC control circuit (up to 12 relays/plug in type HMU)

Installation of combined type point machine - IRS type and connecting all ground connections including wiring and termination in point machine and interconnections between point machine and CT box through PVC hose pipe with 3/0.75mm and 7/1.40mm copper wire and painting. This work includes provision of insulation to stretcher bars, throw bar lug and "D" bracket wherever required, cutting of notches on the point machines covers to suit crank handle configuration. (Combined type point machine with ground connection, uninsulated stretcher bar, throw bar lug and 'D' brackets will be supplied by K-RIDE. [All types of insulations connected to point work, coal bengal, all type of bolts and nuts, washers spring/flat wire PVC 7/1.4mm copper, PVC hose pipe, paints, PVC/nylon sleeves and all other miscellaneous materials required for the work shall be supplied sby the Contractor]. (Rails of different lengths will be supplied by K-RIDE. The Contractor has to cut the rails to the required lengths as per the requirement). [GI pipes 25mm thick, barbed steel wire, MS angles 50mm x 50mm x 5mm and MS flats 50mm x 5mm for fabrication of gate, and all other miscellaneous materials required for the work shall be supplied by the Contractor]

Supply and provision of Screening arrangement for Signals in RE area as per standard practice. The work comprises of providing MS angle frame and wire mesh in order to avoid close proximity of OHE wires. The work also includes provision of earthing wire using 4 SWG GI wires from the screening arrangement up to surface base as per the instructions of K-RIDE representative at site. [All materials required for this work shall be supplied by the Contractor]

Breaking of concrete and releasing the existing cable termination boxes, after releasing the base plank, Terminal blocks, Fuse Blocks, Terminal Boards, cut rails, pipes, etc., closing the resultant pits and consolidating it by ramming and levelling. The released materials shall be accounted and stacked neatly at a place as instructed by K-RIDE representative at site.

Fixing of junction type route indicators - 1 way to 6 ways - complete/ fixing of additional limb to the existing route indicators, termination of tail cables, wiring as per approved circuits diagram using wire PVC 3/0.75mm copper, provision of required No of EWS locks, wire mesh, and painting. (Supply of junction type Route Indicators - complete and additional limb is not covered in this schedule).[3/0.75mm wire PVC, fixing bolts and nuts, EWS locks, wire mesh, PVC/Nylon sleeves, paints and all other miscellaneous materials shall be supplied by the Contractor]. (b) Fixing and wiring of direction type route indicator - 2 way

Transportation of Signalling materials by road as per the instructions of K-RIDE representative at site. The work also includes loading and unloading of the aterials. (b) Transportation more than 100 Kms.

Supply of ladder with platform and shoes to suit CLS pole 4.6 Mtr/ 3.6 Mtr tall, with necessary inspection as per specification/ drawing/ description enclosed in this document. (b) Supply of ladder with platform and shoes for 3.6 Mtr CLS pole

Supply of post type shunt signal - complete with hood etc., with necessary inspection as per specification/ drawing/ description enclosed in this document.

Fixing Multi lamp/ Stencil type route indicators - complete, termination of tail cables, wiring as per approved circuit diagram using wire PVC 3/0.75mm & 16/0.2mm copper, provision of EWS - required Nos., and painting. (Supply of route indicators is not covered in this schedule) [Fixing bolts and nuts, EWS locks wires PVC 3/0.75mm & 16/0.2mm copper, wire mesh, PVC/Nylon sleeves, paints and all other miscellaneous materials shall be supplied by the Contractor]. a. Fixing and wiring of Multi lamp route indicator

Supply of PBT terminals 25mm/ 60mm centre and PBT Fuse blocks with necessary inspection as per specification/ drawing/ description enclosed in this document. (a) Supply of PBT terminal - 25mm centre

Provision of GI pipes (50/100mm dia) for cable laying with offset at both ends and with couplings over RCC Bridges/ Drainage/ Culverts with concrete masonry supports of size 300mm x 300 mm x 300 mm at an interval of 2Mtrs. The ends of the pipes shall be closed with brick masonry abutments work so that no cable is exposed, The work shall be carried out as per the instructions of K-RIDE representative at site. (Supply of GI pipes with couplings and laying of cables is not included in this schedule) [Stone jelly of size 20/25mm, bricks, sand, cement and all other miscellaneous materials required for the work shall be supplied by the Contractor]

Manufacture and supply of enameled number plates as per drawing No.TY/08/2008 with fixing arrangements and fixing them on the existing Signals as per the instructions of Railway/K-RIDE representative at site. [Enameled number plates with fixing arrangements with bolts and nuts shall be supplied by the Contractor]

Fixing and wiring of platform repeaters. The work involves fixing of platform repeater using suitable fixing arrangements at places indicated, wiring the same and painting as per the instructions of Railway representative at site. The signal shall be connected to the apparatus case using cables neatly clamped. The work also includes provision of one EWS lock. (Laying of cable is not included in the scope of this work.) (Supply of repeater signals and cables is not included in this schedule). [Wire PVC 3/0.75mm copper, paint, EWS lock and all other miscellaneous materials required for the work shall be supplied by the Contractor].

Excavation of cable trench in all kinds of soil except hard rocky areas including clearing of roots of trees, rocks, bushes etc. to a depth of 1.0 Mtrs and to a width of 0.3 Mtrs. Laying of cables is not included in this schedule.

Erection of Ground type shunt signal complete including surface base, signal pole, LED aspects/ lenses, bulbs with holders (whichever is applicable), fixing of lens guards, number plate, termination of tail cables, wiring of signal unit with PVC wire 3/0.75mm copper, provision of EWS locks and painting of one coat of red oxide and two coats of Aluminium/ enamel paint. (Supply of Ground type shunt signal complete including surface base, signal pole, LED aspects, holder, bulbs, and lenses is not covered in this schedule). [Wire PVC 3/0.75mm copper, lens guards, EWS locks, Enameled number plates, bolts and nuts, lead wool, paints and all other miscellaneous materials shall be supplied by the Contractor].

Dismantling and releasing of existing Point machines (all types) including ground connections and other accessories available complete without any damage to the gadgets, accounting and stacking them neatly at a place as instructed by K-RIDE representative at site.

Fixing of junction type route indicators - 1 way to 6 ways - complete/ fixing of additional limb to the existing route indicators, termination of tail cables, wiring as per approved circuits diagram using wire PVC 3/0.75mm copper, provision of required No of EWS locks, wire mesh, and painting. (Supply of junction type Route Indicators - complete and additional limb is not covered in this schedule). [3/0.75mm wire PVC, fixing bolts and nuts, EWS locks, wire mesh, PVC/Nylon sleeves, paints and all other miscellaneous materials shall be supplied by the Contractor]. (c) Fixing and wiring of direction type route indicator - 3 way

Excavation of cable coil pit to a size of 1.5Mtr x 1.5Mtr and depth as instructed by K-RIDE representative at site, for coiling the cables in rear of relay rooms/ AFTC huts, apparatus cases etc. The work includes coiling the underground cables, and placing closely one layer of country bricks of size approx. 220mm x 100mm x 60mm breadth wise above the cables to cover all the cables in the cable pit, closing and consolidating the pit by ramming and leveling. [Country bricks of size 220mm x 100mm x 60mm (approximately) shall be supplied by the Contractor]

Releasing of existing tail cables and drawal of new tail cables for colour light signals up to four aspects with or without route indicator, post type shunt signal and Calling on signals, termination of new tail cables and wiring using wire PVC 3/0.75mm copper. This work includes drawal of new tail cables into the signal post duly releasing the existing tail cables from the relevant signals and re-surfacing the earth excavated as instructed by Railway representative at site.[Wire PVC 3/0.75mm copper, paints and all other miscellaneous materials shall be supplied by the Contractor]. No means per cable

Releasing of existing TLD boxes with stumps and terminals after releasing all the bond wires. The released materials shall be accounted and stacked neatly at a place as instructed by K-RIDE representative at site.

Excavation of trench along route of existing cable duct, opening the slabs to accommodate additional cable laying, reposisioning the slabs removed after the cables are laid and plastering with cement mortar, and refilling the trench by ramming and consolidating it as per the instructions of K-RIDE Representatives at site.(Laying of cables is not included in this schedule) [Cement, river sand and all other miscellaneous materials required for the work shall be supplied by the Contractor]

Releasing of existing relay racks/ cable termination racks along with all the terminals, fuse blocks, relays, with jacks, holding clips etc., 50 way boards, terminals, connecting wires, cables etc., carefully without causing any damage, accounting and stacking them neatly at a place as instructed by Railway representative at site. After releasing, the floor shall be levelled and cement plastered. No means per rack

Supply of Electric Key Transmitter - rotary type of required ward Nos. with keys, with necessary inspection as per specification/ drawing/ description enclosed in this document.

Fixing of junction type route indicators - 1 way to 6 ways - complete/ fixing of additional limb to the existing route indicators, termination of tail cables, wiring as per approved circuits diagram using wire PVC 3/0.75mm copper, provision of required No of EWS locks, wire mesh, and painting. (Supply of junction type Route Indicators - complete and additional limb is not covered in this schedule). [3/0.75mm wire PVC, fixing bolts and nuts, EWS locks, wire mesh, PVC/Nylon sleeves, paints and all other miscellaneous materials shall be supplied by the Contractor]. (a)Fixing and wiring of direction type route indicator - 1 way

Supply of Junction type route indicator - 5 unit arm - 1/ 2/ 3/ 4/ 5/ 6 way with mounting sockets, with necessary inspection as per specification/ drawing/ description enclosed in this document. (b) Supply of Junction type route indicator - 2 way

Supply of ground type shunt signal - complete with surface base, signal pole, hood etc., with necessary inspection as per specification/ drawing/ description enclosed in this document.

Provision of GI pipes-(50/100mm dia) for cable laying with offset at both ends and with couplings over girder bridges by fixing on suitable MS Clamps at an interval of 2 Mtrs. The ends of the pipes shall be closed with brick masonry abutments work so that no cable is exposed, The work shall be carried out as per the instructions of Railway/K-RIDE representative at site. (Supply of GI pipes with couplings and laying of cables is not included in this schedule). [MS angles, flats, bolts and nuts for manufacturing fixing clamps, bricks, river sand , cement and all other miscellaneous required for the work shall be supplied by the Contractor]

Releasing of all power equipments including equipment stands, terminal boards, power panel etc., in the power room carefully without causing any damage to the equipments after disconnecting all the supply wires. The released equipments shall be accounted and stacked at a place as instructed by Railway representative at site. After releasing any holes in the walls/ flooring shall be filled with cement mortar and plastered.

Termination of main, tail, Signaling and power cables and internal wiring on terminal/ fuse blocks in new apparatus cases, cable termination boxes and in gate Lodges excluding cable termination rack at relay room. The work includes fixing of all new cables by teakwood clamp on teakwood base plank, fixing of Phynolic synthetic industrial fibre base fine weave cotton fibre board 6mm thick for terminal board to suit each apparatus case, varnishing all teakwood items, fixing of terminals/ fuse blocks on the terminal board, drilling of necessary holes, termination of cables, wiring, identification of cables using aluminium tags with letters punched neatly, as per approved circuit diagram and cable plan, painting of particulars on sleeves and also on the inner side of the doors of apparatus cases. After terminations are over, the side openings of apparatus case foundation shall be closed with brick work, cement plastered, the inter-space filled with river sand up to base level and the bottom surface shall be sealed with sealing compound. (Supply of PBT terminals and Fuse blocks is not covered in this schedule) [Cement, teakwood cable clamp 50mm x 50mm, base planks 100mm x 25mm, Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, PVC/Nylon sleeves, varnish, paints, bolts, nuts and washers, Non- deteriorating type of fuses of various capacities, Aluminium cable tags, sealing compound, country bricks 220mm x 100mm x 60mm, copper bus bars, brass screw, river sand, wire PVC3/0.75mm copper and other miscellaneous materials shall be supplied by the Contractor]. Termination of main, tail, Signaling and power cables and internal wiring on terminal/ fuse blocks in new apparatus cases, cable termination boxes and in gate Lodges excluding cable termination rack at relay room. The work includes fixing of all new cables by teakwood clamp on teakwood base plank, fixing of Phynolic synthetic industrial fibre base fine weave cotton fibre board 6mm thick for terminal board to suit each apparatus case, varnishing all teakwood items, fixing of terminals/ fuse blocks on the terminal board, drilling of necessary holes, termination of cables, wiring, identification of cables using aluminium tags with letters punched neatly, as per approved circuit diagram and cable plan, painting of particulars on sleeves and also on the inner side of the doors of apparatus cases. After terminations are over, the side openings of apparatus case foundation shall be closed with brick work, cement plastered, the inter-space filled with river sand up to base level and the bottom surface shall be sealed with sealing compound.(Supply of PBT terminals and Fuse blocks is not covered in this schedule). [Cement, teakwood cable clamp 50mm x 50mm, base planks 100mm x 25mm, Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, PVC/Nylon sleeves, varnish, paints, bolts, nuts and washers, Non- deteriorating type of fuses of various capacities, Aluminium cable tags, sealing compound, country bricks 220mm x 100mm x 60mm, copper bus bars, brass screw, river sand, wire PVC3/0.75mm copper and other miscellaneous materials shall be supplied by the Contractor].Termination on PBT fuse block (new location) (Phynolic sheet) No means per fuse block

Painting of existing apparatus cases without disturbing the terminations and equipments inside. The work involves scraping of old paint, applying one coat of Red oxide and two coats of Aluminium paint on the inside and outside the apparatus cases, and painting of termination and equipment particulars on the doors of the apparatus cases, as instructed by Railway/K-RIDE representative at site. [Aluminium paint, red-oxide and all other miscellaneous materials required for the work shall be supplied by the Contractor]. (b) Painting of existing Apparatus Case - Half size.

Supply and installation of magneto telephone handle type and supply and wiring of Ni-cad power pack 4V- 2.2AH with charger to work on 110VAC, at the station house, LC Gate and top points. [Magneto telephone handle type with Ni-cad power pack 4V-2.2AH with charger to work on 110VAC, wire PVC 16/0.2mm copper, and all other miscellaneous materials shall be supplied by the Contractor.]

Fixing of offset brackets using 'U' bolts and nuts, erection of Calling On Signals/ 'A' marker lights, termination of tail cables and wiring using wire PVC 3/0.75mm copper, provision of EWS lock, number plates/ marker boards and painting. The work also includes drilling suitable holes on the CLS post and provision of a through bolt with nut to prevent the Off- set bracket from slipping down. (Supply of Calling On Signal/ 'A' marker light, LED aspects/holders & bulbs and Off set brackets is not covered in this schedule). ['U' bolts and nuts, through bolts with nut, wire PVC 3/0.75mm copper, EWS lock, Enameled number plates, wire mesh, PVC/Nylon sleeves, paints and all other miscellaneous materials shall be supplied by the contractor].

Termination of main, tail, Signaling and power cables and internal wiring by fixing additional terminals/ fuse blocks on the existing terminal boards of apparatus cases, cable termination boxes etc. The work includes fixing of all new cables by teakwood clamp on teakwood base plank, varnishing all teakwood items, fixing of terminals/ fuse blocks, on the existing terminal boards, drilling of necessary holes, termination of cables, wiring, identification of cables using aluminium tags with letters punched neatly, as per approved circuit diagram and cable plan, painting of particulars on sleeves and also on the inner side of the doors of apparatus cases. After terminations are over, the side openings of apparatus case foundation shall be closed with brick work, cement plastered, the inter- space filled with river sand up to base level and the bottom surface shall be sealed with sealing compound. (Supply of PBT terminals and Fuse blocks is not covered in this schedule) [Cement, teak wood cable clamp 50mm x 50mm, base planks 100mm x 25mm, PVC/Nylon sleeves, varnish, paints, bolts, nuts and washers, Non-deteriorating type of fuses of various capacities, Aluminium cable tags, sealing compound, country bricks 220mm x 100mm x 60mm, copper bus bars, brass screw, river sand, wire PVC3/0.75mm copper and other miscellaneous materials shall be supplied by the Contractor].Termination of cables on PBT fuse block (existing location) No means per fuse block

Supply of PBT terminals 25mm/ 60mm centre and PBT Fuse blocks with necessary inspection as per specification/ drawing/ description enclosed in this document. (b) Supply of PBT terminal - 60mm centre

Supply and provision of Rubber mat of not less than 6mm thick and with an insulation to withstand 650VAC, on the floor of relay room etc at places as indicated by K-RIDE representative at site.

Supply of QBCA1 - heavy duty contact relays with necessary inspection as per RDSO specification/ drawing/ description enclosed in this document.

Manufacture and supply of M.S. relay frames of suitable size to hold up to 4/ 8/ 12/ 20 relays/plug in type HMU as required by Railway/K-RIDE and fixing them in apparatus cases for all types of signal control circuits, LC gate control circuit and Point control circuits, fixing of plug boards, relays, resistors and electrolytic condensers on Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, wiring and termination as per approved circuit diagram and painting the particulars. (Supply of all types of relays, plug boards, connectors, retaining clips and plug in type HMU is not covered in this schedule). [Wire PVC copper, 3/0.75mm and 16/0.2mm copper, Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, for fixing resistors and condensers, MS flats 25mm x 6mm brass bolts and nuts, paints, soldering materials, resistors, condensers and all other miscellaneous materials required for the work shall be supplied by the contractor]. (d) Wiring of Signal/ Point/ LC control circuit (up to 20 relays/Plug in type HMU)

Dismantling and releasing of existing Colour light Signals complete (upto 4 aspects) with or without Route Indicators, calling on signals, shunt signals etc., carefully without any damage to the gadgets, accounting and stacking them neatly at a place as instructed by K-RIDE representative at site. The work includes breaking the concrete foundation, closing the resultant pit and resurfacing it by ramming and levelling.

Refilling of cable trench 1Mtr. depth by 0.5 Mtr. width throughout, with earth after laying of cables, and consolidating the trench by ramming and leveling.

Supply of Colour Light Signal pole 140mm dia, 4.6 Mtr/ 3.6 Mtr tall with necessary inspection as per specification/ drawing/ description enclosed in this document. (b) Supply of Colour Light Signal pole (3.6 Mtr)

Manufacture and supply of M.S. relay frames of suitable size to hold up to 4/ 8/ 12/ 20 relays /plug in type HMU as required by K-RIDE and fixing them in apparatus cases for all types of signal control circuits, LC gate control circuit and Point control circuits, fixing of plug boards, relays, resistors and electrolytic condensers on Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, wiring and termination as per approved circuit diagram and painting the particulars. (Supply of all types of relays, plug boards, connectors, retaining clips and plug in type HMU is not covered in this schedule). [Wire PVC copper, 3/0.75mm and 16/0.2mm copper, Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, for fixing resistors and condensers, MS flats 25mm x 6mm brass bolts and nuts, paints, soldering materials, resistors, condensers and all other miscellaneous materials required for the work shall be supplied by the contractor]. (a) Wiring of Signal/ point/ LC control circuit (up to 4 relays/Plug in type HMU)

Supply of Junction type route indicator - 5 unit arm - 1/ 2/ 3/ 4/ 5/ 6 way with mounting sockets, with necessary inspection as per specification/ drawing/ description enclosed in this document. (a) Supply of Junction type route indicator - 1 way

Supply of 2 pin socket - 5A with switch, fixing the same on the hardwood plank available and extending the 110VAC using wire PVC 3/0.75mm copper, in all the apparatus cases, as per the instructions of K-RIDE representative at site. [2 pin socket - 5A with switch, wire PVC 3/0.75mm copper and all other miscellaneous materials required for the work shall be supplied by the Contractor].

Breaking of concrete and releasing of STOP board/Warning board/ LEGEND boards along with rails, accounting and stacking them neatly at a place as instructed by K-RIDE representative at site. Also the resultant pits shall be re-surfaced and consolidating by ramming and levelling.

Provision of earth electrodes as per drawing No.SG/SN/02/13 and earthing of metallic sheath and armour of all cables in all apparatus cases, relay room, equipment room, SM’s room for block and control, and earthing of all equipments in apparatus cases, power room, relay rack, cable termination rack, control panel, signals, lever frames with MS flat 35mm X 6mm/19C cable (MS flat for closer by areas and MS flat/19c cable combination for farther areas) as per the instructions of K- RIDE representative at site. The work includes painting of earth resistance value on the earth pit. (Supply of 19C cable is not covered in the scope of this schedule) [MS flat for earthing 35mm X 6mm, cement, GI earth electrodes, common salt, charcoal, country bricks, river sand, soldering materials and all other miscellaneous materials required for the work shall be supplied by the Contractor]

Supply of ladder with platform and shoes to suit CLS pole 4.6 Mtr/ 3.6 Mtr tall, with necessary inspection as per specification/ drawing/ description enclosed in this document. (a) Supply of ladder with platform and shoes for 4.6 Mtr CLS pole

Alterations to painted termination/wiring particulars of functions in the existing apparatus cases, cable termination boxes etc., on the PVC/nylon sleeves and painting of new nomenclature on the existing signaling gadgets. This work includes carrying out alterations of particulars on the inner side of the doors of apparatus cases, re-numbering of apparatus cases and cable termination boxes. [Paints and all other miscellaneous materials required for the work shall be supplied by the Contractor]. (a)Alteration to painting particulars (Apparatus Case - Full size)

Removal of existing CLS units, fixing of new CLS units with LED aspects/ lamps, holders etc., up to four aspects, directly or using off set brackets duly drilling holes on the signal poles, provision of EWS locks wherever necessary, termination of tail cables and wiring using wire PVC3/0.75mm copper and painting of aspect. The new tail cables shall be taken through the signal poles and the unwanted cables duly released. (Supply of CLS unit with LED aspects/ lamps holders, CLS transformers is not included in this schedule.) [EWS locks, Wire PVC 3/0.75mm copper lenses guard, wire netting arrangements, paints and all other miscellaneous materials shall be supplied by the Contractor].

Releasing of existing ground type shunt signals along with surface base, signal post etc carefully without any damage, accounting and stacking them neatly at a place as instructed by K-RIDE representative at site. The work also includes breaking and removal of concrete foundation and refilling of the resultant pit by ramming and levelling.

Painting of existing apparatus cases without disturbing the terminations and equipments inside. The work involves scraping of old paint, applying one coat of Red oxide and two coats of Aluminium paint on the inside and outside the apparatus cases, and painting of termination and equipment particulars on the doors of the apparatus cases, as instructed by K-RIDE representative at site.[Aluminium paint, red-oxide and all other miscellaneous materials required for the work shall be supplied by the Contractor]. (a) Painting of existing Apparatus case - Full size

Painting of existing colour light Signals as per standard practice. The work involves scraping of old paint, applying one coat of Red oxide and two coats of Aluminium/ enamel paint on the Signals - complete as instructed by Railway/K-RIDE representative at site. [Aluminium paint, red-oxide and all other miscellaneous materials required for the work shall be supplied by the Contractor].

Fixing of Offset brackets using 'U' bolts and nuts, erection of Post type shunt Signals, termination of tail cables and wiring using wire PVC 3/0.75mm copper, provision of EWS lock and painting of one coat of red- oxide and two coats of aluminium/ enameled paint. The work also includes drilling suitable holes on the CLS post and provision of a through bolt with nut to prevent the Off-set bracket from slipping down. (Supply of Post type Shunt Signals, LED aspects and Off set brackets is not covered in this schedule). ['U' bolts and nuts, through bolts with nut, wire PVC3/0.75mm copper, EWS lock, Enameled number plates, wire mesh, PVC/Nylon sleeves, paints and all other miscellaneous materials shall be supplied by the contractor].

Manufacture and supply of M.S. relay frames of suitable size to hold up to 4/ 8/ 12/ 20 relays/plug in type HMU as required by Railway/K-RIDEs and fixing them in apparatus cases for all types of signal control circuits, LC gate control circuit and Point control circuits, fixing of plug boards, relays, resistors and electrolytic condensers on Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, wiring and termination as per approved circuit diagram and painting the particulars. (Supply of all types of relays, plug boards, connectors, retaining clips and plug in type HMU is not covered in this schedule). [Wire PVC copper, 3/0.75mm and 16/0.2mm copper, Phynolic synthetic industrial fibre base fine weave cotton fibre sheet - 6mm thick to IS specification 2036 - 1995 - Type F5, for fixing resistors and condensers, MS flats 25mm x 6mm brass bolts and nuts, paints, soldering materials, resistors, condensers and all other miscellaneous materials required for the work shall be supplied by the contractor]. (b) Wiring of Signal/ Point/ LC control circuit (up to 8 relays/plug in type HMU)

Supply of off-set brackets - large/ small made of cast iron with necessary inspection as per specification/ drawing/ description enclosed in this document. (b) Supply of off-set bracket (small)

Supply of Colour Light Signal Multi Unit type - complete for 4/ 3/ 2 aspect with mounting socket, with necessary inspection as per specification/ drawing/ description enclosed in this document. (b) Supply of Colour Light Signal unit - 3 aspect

Supply of Apparatus Cases (full/ half/ quarter size) to suit South western Railway standard with necessary inspection as per specification/ drawing/ description enclosed in this document: (b) Supply of Apparatus case - half size.

Excavation of cable trench in all kinds of soil except hard rocky areas including clearing of roots of trees, rocks, bushes etc. to a depth of 1.0 Mtrs and to a width of 0.5 Mtrs. Laying of cables is not included in this schedule.

Erection of surface base, signal pole, mounting of colour light signal up to 4 aspects complete on Signal pole/ Off-set bracket, (for LED/ filament bulbs) with lenses, triple pole lamp holder, filament switching units, CLS transformer, current regulators (whichever is applicable), fixing of ladder with platform complete and concreting of ladder shoe, fixing of number plates, marker board, lens guard, fixing of speed limit board wherever necessary, termination of tail cables, wiring of signal unit with PVC wire 3/0.75mm copper, provision of EWS locks, and painting of one coat of red oxide and two coats of aluminium/ enamel paints. When the aspect is fixed on offset bracket using 'U' bolts and nuts, a through bolt shall be provided by drilling a hole in the signal pole to prevent the offset bracket from sliding down. (Supply of surface base, offset bracket, CLS pole, CLS aspects complete, ladder with shoes and platform, Speed limit board, LED aspects, current regulators, lamp holders, lamps, filament switching unit and CLS transformer is not covered in this schedule). ['U' bolts and nuts, through bolts and nuts, cement, stone jelly 20/25mm dia, river sand, Signal Collar Rings, wire PVC 3/0.75mm copper, lens-guard, all fixing bolts and nuts, lead wool, paints PVC/Nylon sleeves, enameled number plates. enameled marker boards, EWS locks, and all other miscellaneous materials for the work shall be supplied by the Contractor].

Supply of Colour Light Signal pole 140mm dia, 4.6Mtr/ 3.6Mtr tall with necessary inspection as per specification/ drawing/ description enclosed in this document. (a) Supply of Colour Light Signal pole (4.6Mtr)

Fixing of EKT instrument with (or) without crank handle or on suitable fixtures at station/apparatus case, provision of economiser push switch with locking facility, wiring with wire PVC 16/0.2mm copper, provision of teakwood terminal box covered with decolum along with locking facility and painting.(Supply of electric key transmitter and crank handles is not covered in this schedule). [wire PVC 16/0.2mm copper, wire wound resistance, decolum covered terminal box with locking facility by using 25mm thick teak wood, bolts and nuts, paints, push switches, padlocks and other miscellaneous materials required for this work shall be supplied by the contractor]

Excavation of pit in and around the existing location boxes very carefully without damaging the working cables and shifting and turning the location boxes to clear of the infringement as instructed by the K-RIDE representative at site. The work includes ensuring the safety of the signaling system, releasing the cable coils to give access for shifting/turning the location boxes. Necessary masonry work and earth work in and around the location boxes to the required level shall be done as instructed by the K-RIDE representative at site. If the existing earth connections to the location boxes are disturbed, the earth wires shall be properly re-connected. [All materials required for the work shall be supplied by the Contractor] (a) Shifting of Apparatus case (full)

Supply of Calling On Signal / 'A' marker light - complete with necessary inspection as per specification/ drawing/ description enclosed in this document. (a) Supply of Calling On Signal

Excavation of pit, casting concrete foundation and erection of apparatus case full size as per Drg. No.SG/CN/02/6 and fixing of 2 Nos. of 'E' type locks, one for the front door and another for the back door, fixing of one hard wood shelf plank 37mm thick and painting the apparatus case inside and outside with one coat of red-oxide and two coats of aluminium paints. (Supply of apparatus case is not included in this schedule) [Foundation bolts & nuts, 'E' type locks, cement, river sand, stone jelly of size 20/25 mm, hardwood plank of 37mm thick, paints, varnish, fixing bolts & nuts and all other miscellaneous materials required for the work shall be supplied by the Contractor.]

Releasing of existing control equipments - complete including way station equipments, telephones, powersupply for way station equipment and telephones, along with all wiring, accounting and stacking them neatly at a place as instructed by Railway/K-RIDE representative at site.

Supply and installation of 4 wire DTMF based way station equipment complete as per RDSO specification No.IRS.TC-60/93 and 4 wire control telephone with audio visual indication and reset button fitted on telephone conforming to specification No.IRS-TC-38/97 or latest. This work also includes supply and wiring of power supply arrangements for way station equipment conforming to specification IRS.TC.72/97 or latest .

Laying of signaling/power/ telecommunication cables as per cable plan in cable trenches, masonry ducts, RCC Pipes, DWC pipes, GI Pipes etc. (Supply of cables are not included in this schedule)

Excavation of trench to a depth of 1 Mtr. for track crossing of cable, laying of DWC/RCC/PVC pipe with collar/coupling, refilling of trench by ramming and consolidating it as per instructions of K-RIDE representative at site. During excavation of trench it has to be ensured that the excavated soil does not mix with the ballast available. The depth of 1m trench shall be from the bottom of sleepers for track crossing. Laying of cables is not included in this schedule. (Supply of DWC/RCC/PVC pipe with couplers/collars is not included in this schedule)

Termination of new main/tail cables on the existing terminals/ fuse blocks in apparatus cases/ battery boxes/ CT boxes/ cable termination racks as per approved circuit diagram. The terminal particulars areto be repainted /corrected on the doors of apparatus cases/ battery boxes/ cable termination boxes and FTOT index board as instructed by Railway/K-RIDE representative at site. This work includes closing the opening created for entry of new cables in the apparatus cases with masonry brick work and sealing the bottom of the apparatus cases/ cable termination racks with cable compound. [Paints, wire PVC 3/0.75mm and 16/0.2mm copper, sealing compound, bricks, cement, river sand and all other required miscellaneous materials shall be supplied by the contractor]. Unit no means per terminal

Supply of surface base to suit CLS Signal pole 140mm dia with necessary inspection as per specification/ drawing/ description enclosed in this document.

Supply of double walled corrugated pipe 103.5mm inner dia & 120mm outer dia conforming to specification no. IS14930 (Part 2): 2001 with one coupler for every 6 Mtr of pipe as specified in Vol.II of the Tender document.

Excavation of pit, casting concrete foundation as per Drg.No.SG/CN/02/9 using metallic templates, for erection of colour light signals up to 4 aspects. [Foundation bolts, cement, river sand, stone jelly of size 20/25mm dia and all other miscellaneous materials required for the work shall be supplied by the Contractor].

Releasing of existing apparatus cases (full/ half/ quarter size) without damage after releasing the shelf planks, Terminal blocks, Fuse blocks,Terminal boards, Relays of all types EKTs, Secondary Cells, power equipments, 'E' type locks etc., and breaking the concrete foundation. After releasing, the resultant pits are to be closed and consolidated by ramming and levelling. The released materials shall be accounted and stacked at a place as instructed by K-RIDE representative at site.

Supply of Colour Light Signal Multi Unit type - complete for 4/ 3/ 2 aspect with mounting socket, with necessary inspection as per specification/ drawing/ description enclosed in this document. (c ) Supply of Colour Light Signal unit - 2 aspect

Refilling of cable trench 1 Mtr. depth by 0.3 Mtr. width throughout, with earth after laying of cables, and consolidating the trench by ramming and leveling.

Supply of off-set brackets - large/ small made of cast iron with necessary inspection as per specification/ drawing/ description enclosed in this document. (a) Supply of off-set bracket (large)

Excavation of pit and casting concrete foundation as per Drg, No.SG/CN/02/10 using metallic templates, for erection of ground type colour light shunt signal. [Foundation bolts and nuts, cement, river sand, stone jelly of size 20/25mm and all other miscellaneous materials for the work shall be supplied by the Contractor].

Supply of Apparatus case (full/ half/ quarter size) to suit South western Railway standard with necessary inspection as per specification/ drawing/ description enclosed in this document: (a) Supply of Apparatus case - full size.

Excavation of trench to a depth of 1 Mtr. for road crossing of cables, laying of DWC/ RCC/PVC pipes with collar/ coupling, refilling of trench by ramming and consolidating it and resurfacing it to the original position. Laying of cables is not included in this schedule. (Supply of DWC/RCC/PVC pipes with couplers/ collars is not included in this schedule)

Releasing of existing Route Indicators of different types including tail cables, carefully without causing any damage, accounting and stacking them neatly at a place as instructed by K-RIDE representative at site.

Provision of GI pipes (50/100mm dia) for cable laying in hard rocky area with off sets at both ends duly supported by concrete blocks of size 300mm x 300 mm x 300 mm at an interval of 2m. The ends of the pipes shall be closed with brick masonry abutments work so that no cable is exposed, The work shall be carriedout as per the instructions of K-RIDE representative at site. (Supply of GI pipe with couplings and laying of cables are not included in this schedule) [Stone jelly of size 20/25mm, bricks, sand, cement and all other miscellaneous materials required for the work shall be supplied by the contractor]

Supply of GI pipes - 50mm dia-3.65mm thick as specified in Vol.II of the Tender document.