Karnataka Urban Water Supply And Drainage Board Tender

Control panel board : Supply and delivery at site brand new reputed make floor mounting, free standing, cubicle type control panel unit suitable for operation on 3 phase 50 cycles 380/440 volts AC supply fitted with the following: Non-Drawout/Drawout panel mounting manual operated trip free operating mechanism sheet steel clad suitable amps and MVA MCCB with fixed and moving contracts fitted with U/V release, shunt release and with suitable thermal release. Phase indicating lamps with switches of reputed make approved - 1 set MS air insulated bus bar chamber with 4 Nos. 160 -200 Amps OR SUIATBLE amps 5 MVA Air insulated bus bar made of high conductivity, high strength aluminium alloy complying with the requirements of grade E91 E of IS 5082, suitably braced with non-hygrosco-pic SMS supports. Provision shall be made in the bus bar chamber for one incoming and seven outgoing feeders. The bus bar chamber should be of adequate capacity to handle the incoming and out-going cables and for fixing the switchgears as per requirement- 1 No. Multi parameter such as current, kwhr,Voltage, KVA Reading digital meter of reputed make - 1 ( MFM) Cable entries and terminals suitable for numbers, type and size of aluminium conductor power cables, etc- 1 set suitable Amps heavy duty triple pole switch fuse unit OR MCCB mounted on common chasis, complete with handle assembly door interlock and pad locking arrangement with mechanical linkage shorting links and suiatble Amps capacity HRC fuses in sheet metal enclosure of reputed make conforming to the latest ISS 4064 of Controls and switchegear make- 3 No. suitable Amps TP load break heavy duty switch fuse with suitable capacity HRC fuses or MCCB in sheet metal enclosure conforming to the latest ISS 4064 for capacitor circuit of reputed make - 3 No. suitable Amps DP load break heavy duty switch fuse unit with rewireable fuses in sheet metal enclosure conforming to the latest ISS 4064 for lighting circuit of reputed make- 1 No. etc, with all lead and lift as directed by engineer in charge

450MM Dia Ms Dummy flange 20 mm thick

b) 2C x16 sqmm .

Laying of load side and capacitor cables: Running the cable in exisiting ducts including properly securing cable in position etc., complete using all the required materials etc., with all lead and lift as directed by Engineer in charge 'a) 3 x 70 sqmm

Fire Fighting Equipment a) Supply and installation of CO2 type fire extinguisher 2 Kg capacity with initial charge with wall mounting bracket, ready for use (TS 2678) - 2 Nos. b) Supplying and fixing of first aid box comprising of the standard medicines to be provided in the first aid box to give first aid treatment - 1 No. c) Providing shock treatment chart on wall with inside plastic sheet cover and ply wood backplate frame work complete. d) Supply one set of fire buckets (4 Nos) with round bottom made of GI sheets 24 SWG 9 ltrs. capacity painted inside white and outside red with a word `fire' on the face of the bucket along with stand to hang the buckets. e) Supplying rubber mats tested to 22KV with ISI mark grooved, of size 6'x3'x1/2" - 2 Nos. f) Supplying rubber gloves, electrical quality, tested to 22KV - 1 Pair g) Supplying and fixing of Danger/No Admission/No Smoking Board made out of MS sheet metal with two coats of non-corrosive enamelled paint. etc., with all lead and lift as directed by Engineer in charge

For sluice valve with accessories - 250mm dia. For PN-10: 150 mm dia

EARTHING. Providing and fixing GI pipe earth station confirming fully to IS 3043 complete with brick masonary chamber including plastering, CI cover cover, watering funnel, clamps, GI strip from DG set to pit etc., complete as directed by the engineer-in-charge & as per IE rules

"_do_" 200 mm Dia Ms Dummy flange 20 mm thick

Laying of main side cable. In new trenches: The work shall include digging of trench 0.5 mtr wide 0.6 mtrs deep, providing murrum bedding, laying the cable in trench, providing cable covering tiles, refilling, consolidation. Providing cable route indicating CC blocks of size 15cm x 6 cms x 6cms at the appropriate locations 3.5x120 sqmm etc, with all lead and lift as directed by engineer in charge

Upto 450 mm dia D/F pipes for manifold

LT cable for DG set : Supply and delivery at site brand new reputed make 3.5x120 Sqmm Aluminum conductors XLPE OR Heat resistatnt PVC insluated , PVC exutruted inner sheath armoured LTUG CALBE 1.1KVUG Cable conforming to the latest ISS 1554 & IS 7098 PART-1 , Armouring strip thickness & resistivity as per IS 3975 '3 � x 120 sqmm etc., complete with all lead and lift as directed by Engineer in charge

Servicing and commissioning: The pumpsets (3 Nos) along with all other electrical equipments shall be serviced and commissioned in the presence of the Engineer-in-Charge of work including trial running for a period of 90 days. The work shall include the following servicing and heat running of the pumpsets along with allied equipments. Calibration of switch gears relays and meters giving performance tests of all electrical equipments. Giving performance tests of the pumps such as discharge, efficiency and the power absorption etc. Providing operation and maintenance manuals of the pumps and allied equipments to the operating personnel. Giving trial run of the pumpsets for a period of 90 days from the date of successfull commissioning. The contractor should employ peronnel to operate and maintain the pumpset and accessories during the trial run period and should train the KUWS&DB staff to operate the pumpsets. Note: 1) The energy and water will be provided by the KUWS&DB free of cost. 2) The pumpsets along with all the electrical equipments shall be commissioned only when the performance of switch gears, relays are wittnessed by the Executive Engineer incharge of the work and Assistant Executive Engineer (electrical) of the KUWS&DB and certified regarding the performance of relays/switch gears. etc., with all lead and lift as directed by Engineer in charge

Expander 100 mm X 150mm Dia with flanges

Supply & Installation Supply & laying of earthing strips, wires with necessary accessories like clamps, screws, nuts and boltsetc., complete, inclusive of termination, , etc. complete and with all lead and lift and as directed by Engineer in charge. Supply & Installation of Neutral earthing strip 25 x 10 copper. for neutral earthing of Dg set etc, with all lead and lift as directed by engineer in charge

Tool Kit: Supply and delivery at site best Taparia/pr any other Board approved make and other reputed make tool sets for operation and maintenance of the above pumpsets comprising of the following. a) Double end spanner 1/4" to 1" 1 set b) Screw driver insulated 11" - 1 No c) Screw driver insulated 8" - 1 No d) Cutting plier insulated 8" - 1 No e) Hammer with handle 1 Kg - 1 No f) Pipe wrench 24" 1 No g) Pipe wrench 18" 1 No h) Pipe wrench 12" 1 No i) Hammer with handle 5Kgs 1 No j) Grease gun - 1 No k) Ring spanners 1/4" to 1" - 1 set l) Tongue tester-1No m) Multimeter-1No. n) Megger-500v of MECO or any other approved make-1No. etc, with all lead and lift as directed by engineer in charge

Earthing : - Supplying fixing and wiring earth electrode for grounding of lifts, transformers, DG sets etc. using 40mm dia 2.9mm thick 2.5 mtr long GI pipe with GI funnel with mesh and suitable size reducer fixed on the top of the earth electrode. The funnel should be enclosed in a CC chamber of 400x400x400mm with a cast iron cover. The earth electrode shall have staggered holes of 12mm dia and the electrode should be covered 150mm all-round with alternate layers of salt and charcoal from the bottom of the CC chamber. The connection from the electrode is to be established through GI strip using GI bolts and nuts. Digging 300 mm dia earthing pits to suitable depth for buring the main electrodes in the pit. The pit shall be filled with alternate layers of salt and charcoal 150 mm thick around the pipe to the entire depth. An inspection chamber of 300 x 300 x 300 mm size shall be constructed with CC 1:3:6 prop., 150 mm thick for sides and 100 mm thick at botton. The chamber shall be provided with CI/MS cover hinged to the frame. The electrical equipment shall be connected to the earth pipe through 25 x 6 mm size GI strip for equipment earthing (approximate length 60 mtrs). etc., with all lead and lift as directed by Engineer in charge

Erection of 3 Nos of pumpsets of suitable capacities: Laying and jointing of pipes and specials, lowering of pumpset into the wetwell and jointing delivery pipes guide rail system MS chains and lowering into the wetwell upto the floor level, laying, jointing specials, valves, guages and delivery manifold etc ., complete using bolts and nuts , packing, fixing clamps, providing pipe supports, thrust blocks in CC 1:2:4 proportion wherever necessary including making holes in pumphouse walls, packing with CC after laying pipes i.e., complete.1 No. Complete as detailed above suitable for 35 HP or suitable HP pumps operationat TSPS Near STP etc., with all lead and lift as directed by Engineer in charge

Cable terminations: Termination of cable using Alluminium/Copper lugs to the terminal end for solderless crimping to aluminimum conductors by adopting crimping tool. etc., with all lead and lift as directed by Engineer in charge a) 31/2 x 120 sqmm

Laying of load side and capacitor cables: Running the cable in exisiting ducts including properly securing cable in position etc., complete using all the required materials etc, with all lead and lift as directed by engineer in charge a) 3 x 70 sqmm

PRESSURE GAUGE: Supply and delivery at site brand new best make pressure guage suitable for centrifugal pump confirming to latest IS standards.. etc., with all lead and lift as directed by Engineer in charge.

LT Cable Terminations Supplying and fixing tinned aluminium lugs and crimping and fixing to terminal points for wires of the following sizes including all accessories such as cable glands of proper sizes etc complete as directed by the Engineer. ...do....for 120 sqmm etc., complete with all lead and lift as directed by Engineer in charge

ACCESSORIES FOR PUMP: AT TSPS NEAR STP a) M.S. guide pipe - Galavanised 50 mm dia or suitable for pump

d) M.S. Galavanised Chain with shackle

Cable end Termination:- Supply, Installation, testing and successful commissioning of 1 1/2 x 150 Sqmm cable end termination by using brass cable glands crimoing type copper lugs, PVC tapes, etc, with all lead and lift as directed by engineer in charge

c) 3 x 16 sqmm .

b) 3 x 70 sqmm

NON-RETURN VALVE: Supply and delivery at site brand new D.I. BALL TYPE NON RETURN VALVE valve suitable for handling water containing fibrous materials and and solids of 100 mm dia of reputed make and conveying to work site, loading, unloading, stacking with appurtenances., complete with all lead and lift. The rates are inclusive of cost of Bolts and Nuts, etc., with all lead and lift as directed by Engineer in charge.: PN10 , 250 mm Dia

Supplying & Laying 6C X 1.5 sq mm copper control cable from engine to control panel etc., complete with all lead and lift as directed by Engineer in charge

DIESEL GENERATING SET WITH AMF PANEL 82.5 KVA Capacity. Supplying, installing, testing and commissioning of Diesel Generator set with following specifications. Power rating as per standard reference condition as per-BS 5514 / ISO 3046 / ISO 8528 & IS 1002 / ISO 3046 Generator set specifications. Engine: Diesel generating set are rated at 1500RPM and conform to ISO 8528 specifications. The engines are radiator cooled, four stroke and multi cylinder, conforming to ISO 3046. The scope of supply includes: Electrical starter motor 12V DC Battery charging alternator, Bosch fuel system with mechanical governor, A1 Class. Spin-on lube oil filter, Spin-on dual fuel filter with water separator, Turbocharger, Charge air cooler, Silencer (Hospital grade),Dry type air cleaner, Shutoff coil, Flywheel and flywheel housing, First fill of lube oil and coolant, Safety for low lube oil pressure, Safety for high water temperature, Permissible overload of 10% for one hour in 12 hours of operation Capacity of Fuel Tank: Fuel tank suitable for 8 hours of operation Alternator: Alternator is suitable for operation at 1500 RPM,415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire systems, conforming toIS/IEC 60034-1. The Alternator is brushless type, screen protected, revolving field, self excited,self regulated through an AVR. The alternator shall have + 1.0 % Voltage regulation (max) in static conditions- IP: 23 protections with insulation class H Mounting arrangement: Engine and alternator are mounted on a common MS fabricated base frame with AVM pads. Control Panel: The control panel is manufactured with 14/16 gauge CRCA sheet and is powder coated for weather-proof and long lasting finish. The control panel consists of the following parts:- PS0500 Controller, Aluminium bus bars with suitable capacity within/outgoing terminals, Indicating lamps for ‘Load On’ and ‘Set Running’, Instrument fuses duly wired and ferruled, MCCB of suitable rating with overload and short circuit protections. Genset Controller: microprocessor based generator set monitoring and control system. The control provides a simple operator interface to the generator set, manual and remote start/ stop control, shutdown fault indication, and an LCD hour counter. The integration of all functions into a single control system provides enhanced reliability and performance compared to conventional generator set control systems. This control has been designed and tested to meet harsh environment in which gensets are typically applied. Features, Functions, protections 16 characte x 2 line alphanumeric LCD display with LED Backlight. Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,- Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode.Engine Starting –The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output, Emergency stop: Annunciated whenever an emergency stop signal is received by the control. Low lube oil pressure warning and Shutdown, High engine water temp warning / Shutdown, Low coolant temp warning, Sensor failure indication, Low and high battery voltage warning, Weak battery warning, Fail to start shut down, Cracking lockout: Control will not allow the starter to engage or to crank the running engine. Cyclic cranking: Configurable for the number of starting cycle, (1 to 7) and duration of crank and rest periods. Alternator Protective functions includes, - High and Low AC voltage shut down, Under and Over frequency shutdown / warning, Loss of sensing voltage input shut down. Acoustic enclosure: The acoustic enclosure shall be made of 1.6 mm thick CRCA sheetand performance compared to conventional generator set control systems. This control has been designed and tested to meet harsh environment in which gensets are typically applied. Features, Functions, protections 16 characte x 2 line alphanumeric LCD display with LED Backlight. Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,- Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode. Engine Starting –The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output, Emergency stop: Annunciated whenever an emergency stop signal is received by the control. Low lube oil pressure warning and Shutdown, High engine water temp warning / Shutdown, Low coolant temp warning, Sensor failure indication, Low and high battery voltage warning, Weak battery warning, Fail to start shut down, Cracking lockout: Control will not allow the starter to engage or to crank the running engine. Cyclic cranking: Configurable for the number of starting cycle, (1 to 7) and duration of crank and rest periods. Alternator Protective functions includes, - High and Low AC voltage shut down, Under and Over frequency shutdown / warning, Loss of sensing voltage input shut down. Acoustic enclosure: The acoustic enclosure shall be made of 1.6 mm thick CRCA sheets in suitable approved shade and a structural/ sheet metal base frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75dBA at 1 mtr sound levels specified by Ministry of Environment & Forest. The enclosure has the following features: Specially designed to meet stringent MOEF/ CPCB norms of 75dBA @ 1mtr at 75% load under free field conditions, Two point lifting for s in suitable approved shade and a structural/ sheet metal base frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75dBA at 1 mtr sound levels specified by Ministry of Environment & Forest. The enclosure has the following features: Specially designed to meet stringent MOEF/ CPCB norms of 75dBA @ 1mtr at 75% load under free field conditions, Two point lifting for easy handling at customer site, Designed to have optimum serviceability, Air inlet louvers specially designed to operate at rated load made on special purpose CNC machines for consistency in quality and workmanship, Powder coated for long lasting service life and superior finish, With UV resistant powder coating, can withstand extreme nvironment,Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,- Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode.Engine Starting –The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output, Emergency stop: Annunciated whenever an emergency stop signal is received by the control. Low lube oil pressure warning and Shutdown, High engine water temp warning / Shutdown, Low coolant temp warning, Sensor failure indication, Low and high battery voltage warning, Weak battery warning, Fail to start shut down, Cracking lockout: Control will not allow the starter to engage or to crank the running engine. Cyclic cranking: Configurable for the number of starting cycle, (1 to 7) and duration of crank and rest periods. Alternator Protective functions includes, - High and Low AC voltage shut down, Under and Over frequency shutdown / warning, Loss of sensing voltage input shut down. Acoustic enclosure: The acoustic enclosure shall be made of 1.6 mm thick CRCA sheets in suitable approved shade and a structural/ sheet metal base frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75dBA at 1 mtr sound levels specified by Ministry of Environment & Forest. The enclosure has the following features: Specially designed to meet stringent MOEF/ CPCB norms of 75dBA @ 1mtr at 75% load under free field conditions, Two point lifting for easy handling at customer site, Designed to have optimum serviceability, Air inlet louvers specially designed to operate at rated load made on special purpose CNC machines for onsistency in quality and workmanship, Powder coated for long lasting service life and superior finish, With UV resistant powder coating, can withstand extreme environment, Use of special hardware for longer life, Insulation material meets exacting IS 8183 specifications for better sound attenuation, Flush styling - no projections, Fluid drains for lube oil and fuel, Fuel filling point inside the enclosure . The complete set shall have sufficient safety & adhere to NEC, NBC 2016 , IEC, CPWD specifaictions , PCB norms & KSCGEI acts & rules . Supply, Erection, testing and commissioning of AMF panel suitable for 82.5 KVA Capacity.KVA DG set. The panel is of cubical type base/floor mounting control panel with hinged doors, undrilled bottom gland plate, aluminium Bus Bar with the accommodation for .....amps 4 pole contactor for alternator with thermal O/L relay,..... Amps 4 pole contactor for mains, HRC fuse for short circuit protection, Microprocessor based AMF module with supply failure timer, Restoration timer, 3 impulse automatic engine start/stop logic, Mains/generator voltage, ....capacity bypass switch and frequency sensing, PCC 1301 controller with water temperature/Lube oil pressure/ engine speed, Voltage/ampere/Frequency/ KVA, Running-hour count, No of starts, Fault indication, over / under speed, Fails to start, Low oil pleasure, High engine temperature, Under/over voltage, over current, Earth fault relay, with indications for Mains on, Load on Mains, Battery charger on Push buttons AMf module by pass Mode, Battery charger unit with inbuilt Auto/Manual and Flat/Boost facility 82.5 KVA Capacity. etc., complete with all lead and lift as directed by Engineer in charge

b) 3 x 70 sqmm

LOAD SIDE CABLE: Supply and delivery at site brand new reputed make 3.5x120 Sqmm Aluminum conductors XLPE OR Heat resistatnt PVC insluated , PVC exutruted inner sheath armoured LTUG CALBE 1.1KVUG Cable conforming to the latest ISS 1554 & IS 7098 PART-1 , Armouring strip thickness & resistivity as per IS 3975 etc., with all lead and lift as directed by Engineer in charge 'a) 3 x 70 sqmm

Main side cable connection: Main side cable:- Supply and delivery at site brand new reputed make 3.5x120 Sqmm Aluminum conductors XLPE OR Heat resistatnt PVC insluated , PVC exutruted inner sheath armoured LTUG CALBE 1.1KVUG Cable conforming to the latest ISS 1554 & IS 7098 PART-1 , Armouring strip thickness & resistivity as per IS 3975 etc., with all lead and lift as directed by Engineer in charge

Erection of control panel: Erection of control panel board on CC foundation including formation of CC foundationin CC 1:2:4 proportionate using all the required materials such as cement, jelly etc., complete including erectrion of the panel board, on CC foundation using required materials such as MS channel, bolts,nuts, washers etc, with all lead and lift as directed by engineer in charge

NON-RETURN VALVE: NON-RETURN VALVE: Supply and fixing of ductile iron double flanged swing check vavles with slanted seat or with lever weight with straight disc, with metallic corrosion proof and wear resistant seat faces with nickel overlay micro - finished/ Integral seat with body and disc in Ductile Iron in GGG 40/50 shaft of stainless steel and bearings of zinc free bronze and surface protection with epoxy liquid of GSK quality. For PN 10.0 PN10 , 150 mm Dia

c) 3 x 16 sqmm .

Supply & Installation of Body earthing strip 50 x 6 mm G.I. etc., complete with all lead and lift as directed by Engineer in charge

Cable terminations: Termination of cable using Alluminium/Copper lugs to the terminal end for solderless crimping to aluminimum conductors by adopting crimping tool.etc, with all lead and lift as directed by engineer in charge a) 31/2 x 120 sqmm

Supplying and fixing of class A (medium duty) GI pipe of wall thick ness not less than 3.25mm on pole/wall/drain crossing with necessary clamping arrangements for UG cable of 1.1 KV class. 100 mm dia etc, with all lead and lift as directed by engineer in charge

e) Single rail GRP Coupler- MSG

Upto 250 mm dia suitable size double flanged radial tee.

Expander 200mm X 250mm Dia with flanges

"_do_" Upto 200 mm dia suitable radial bend

DIESEL GENERATING SET WITH AMF PANEL 82.5 KVA Capacity. Supplying, installing, testing and commissioning of Diesel Generator set with following specifications. Power rating as per standard reference condition as per-BS 5514 / ISO 3046 / ISO 8528 & IS 1002 / ISO 3046 Generator set specifications. Engine: Diesel generating set are rated at 1500RPM and conform to ISO 8528 specifications. The engines are radiator cooled, four stroke and multi cylinder, conforming to ISO 3046. The scope of supply includes: Electrical starter motor 12V DC Battery charging alternator, Bosch fuel system with mechanical governor, A1 Class. Spin-on lube oil filter, Spin-on dual fuel filter with water separator, Turbocharger, Charge air cooler, Silencer (Hospital grade),Dry type air cleaner, Shutoff coil, Flywheel and flywheel housing, First fill of lube oil and coolant, Safety for low lube oil pressure, Safety for high water temperature, Permissible overload of 10% for one hour in 12 hours of operation Capacity of Fuel Tank: Fuel tank suitable for 8 hours of operation Alternator: Alternator is suitable for operation at 1500 RPM,415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire systems, conforming toIS/IEC 60034-1. The Alternator is brushless type, screen protected, revolving field, self excited,self regulated through an AVR. The alternator shall have + 1.0 % Voltage regulation (max) in static conditions- IP: 23 protections with insulation class H Mounting arrangement: Engine and alternator are mounted on a common MS fabricated base frame with AVM pads. Control Panel: The control panel is manufactured with 14/16 gauge CRCA sheet and is powder coated for weather-proof and long lasting finish. The control panel consists of the following parts:- PS0500 Controller, Aluminium bus bars with suitable capacity within/outgoing terminals, Indicating lamps for ‘Load On’ and ‘Set Running’, Instrument fuses duly wired and ferruled, MCCB of suitable rating with overload and short circuit protections. Genset Controller: microprocessor based generator set monitoring and control system. The control provides a simple operator interface to the generator set, manual and remote start/ stop control, shutdown fault indication, and an LCD hour counter. The integration of all functions into a single control system provides enhanced reliability and performance compared to conventional generator set control systems. This control has been designed and tested to meet harsh environment in which gensets are typically applied. Features, Functions, protections 16 characte x 2 line alphanumeric LCD display with LED Backlight. Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,- Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode.Engine Starting –The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output, Emergency stop: Annunciated whenever an emergency stop signal is received by the control. Low lube oil pressure warning and Shutdown, High engine water temp warning / Shutdown, Low coolant temp warning, Sensor failure indication, Low and high battery voltage warning, Weak battery warning, Fail to start shut down, Cracking lockout: Control will not allow the starter to engage or to crank the running engine. Cyclic cranking: Configurable for the number of starting cycle, (1 to 7) and duration of crank and rest periods. Alternator Protective functions includes, - High and Low AC voltage shut down, Under and Over frequency shutdown / warning, Loss of sensing voltage input shut down. Acoustic enclosure: The acoustic enclosure shall be made of 1.6 mm thick CRCA sheetand performance compared to conventional generator set control systems. This control has been designed and tested to meet harsh environment in which gensets are typically applied. Features, Functions, protections 16 characte x 2 line alphanumeric LCD display with LED Backlight. Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,- Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode. Engine Starting –The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output, Emergency stop: Annunciated whenever an emergency stop signal is received by the control. Low lube oil pressure warning and Shutdown, High engine water temp warning / Shutdown, Low coolant temp warning, Sensor failure indication, Low and high battery voltage warning, Weak battery warning, Fail to start shut down, Cracking lockout: Control will not allow the starter to engage or to crank the running engine. Cyclic cranking: Configurable for the number of starting cycle, (1 to 7) and duration of crank and rest periods. Alternator Protective functions includes, - High and Low AC voltage shut down, Under and Over frequency shutdown / warning, Loss of sensing voltage input shut down. Acoustic enclosure: The acoustic enclosure shall be made of 1.6 mm thick CRCA sheets in suitable approved shade and a structural/ sheet metal base frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75dBA at 1 mtr sound levels specified by Ministry of Environment & Forest. The enclosure has the following features: Specially designed to meet stringent MOEF/ CPCB norms of 75dBA @ 1mtr at 75% load under free field conditions, Two point lifting for s in suitable approved shade and a structural/ sheet metal base frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75dBA at 1 mtr sound levels specified by Ministry of Environment & Forest. The enclosure has the following features: Specially designed to meet stringent MOEF/ CPCB norms of 75dBA @ 1mtr at 75% load under free field conditions, Two point lifting for easy handling at customer site, Designed to have optimum serviceability, Air inlet louvers specially designed to operate at rated load made on special purpose CNC machines for consistency in quality and workmanship, Powder coated for long lasting service life and superior finish, With UV resistant powder coating, can withstand extreme nvironment,Operator interface, Provide a record of most recent fault conditions. Fault history stored in the control non volatile memory, Provide Alternator Data. Voltage (1 ph or 3 ph line to line and line to neutral voltage, Current (1 ph or 3 ph), kVA (3 ph and total), Frequency, Provide Engine Data, Starting battery voltage, Engine running hours, Engine Temp, Engine oil pressure, Control includes provision for Service adjustment and calibration of DG control functions, Voltage, frequency selection, Configurable input and output set up, Meter calibration, Engine controls, Power Start operates on 12 VDC batteries,- Auto start mode accepts a ground signal from remote devices to automatically start the DG set. The remote start will also wake up the control system from sleep mode.Engine Starting –The control system supports automatic engine starting, Primary and back up start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. Controller provide configurable time delay of 0-300 secs to start after remote start signal and time delay of 0-600secs prior to shut down after stop signal. Sleep mode increase battery life. Configurable current settings from low to minimize current draw when genset is not working. Engine Protective functions include, Configurable alarm output, Emergency stop: Annunciated whenever an emergency stop signal is received by the control. Low lube oil pressure warning and Shutdown, High engine water temp warning / Shutdown, Low coolant temp warning, Sensor failure indication, Low and high battery voltage warning, Weak battery warning, Fail to start shut down, Cracking lockout: Control will not allow the starter to engage or to crank the running engine. Cyclic cranking: Configurable for the number of starting cycle, (1 to 7) and duration of crank and rest periods. Alternator Protective functions includes, - High and Low AC voltage shut down, Under and Over frequency shutdown / warning, Loss of sensing voltage input shut down. Acoustic enclosure: The acoustic enclosure shall be made of 1.6 mm thick CRCA sheets in suitable approved shade and a structural/ sheet metal base frame painted in black. The walls of the enclosure are insulated with fire retardant foam so as to comply with the 75dBA at 1 mtr sound levels specified by Ministry of Environment & Forest. The enclosure has the following features: Specially designed to meet stringent MOEF/ CPCB norms of 75dBA @ 1mtr at 75% load under free field conditions, Two point lifting for easy handling at customer site, Designed to have optimum serviceability, Air inlet louvers specially designed to operate at rated load made on special purpose CNC machines for onsistency in quality and workmanship, Powder coated for long lasting service life and superior finish, With UV resistant powder coating, can withstand extreme environment, Use of special hardware for longer life, Insulation material meets exacting IS 8183 specifications for better sound attenuation, Flush styling - no projections, Fluid drains for lube oil and fuel, Fuel filling point inside the enclosure . The complete set shall have sufficient safety & adhere to NEC, NBC 2016 , IEC, CPWD specifaictions , PCB norms & KSCGEI acts & rules . Supply, Erection, testing and commissioning of AMF panel suitable for 82.5 KVA DG set. The panel is of cubical type base/floor mounting control panel with hinged doors, undrilled bottom gland plate, aluminium Bus Bar with the accommodation for .....amps 4 pole contactor for alternator with thermal O/L relay,..... Amps 4 pole contactor for mains, HRC fuse for short circuit protection, Microprocessor based AMF module with supply failure timer, Restoration timer, 3 impulse automatic engine start/stop logic, Mains/generator voltage, ....capacity bypass switch and frequency sensing, PCC 1301 controller with water temperature/Lube oil pressure/ engine speed, Voltage/ampere/Frequency/ KVA, Running-hour count, No of starts, Fault indication, over / under speed, Fails to start, Low oil pleasure, High engine temperature, Under/over voltage, over current, Earth fault relay, with indications for Mains on, Load on Mains, Battery charger on Push buttons AMf module by pass Mode, Battery charger unit with inbuilt Auto/Manual and Flat/Boost facility 82.5 KVA Capacity. etc, with all lead and lift as directed by engineer in charge

"_do_" Upto 200 mm dia D/F pipes for manifold

Anti-vibration mounts:- Supply and installing of heavy duty anti-vibration mounts/ pads below the Generator etc., complete with all lead and lift, as per approved design and specifications etc., complete with all lead and lift as directed by Engineer in charge

Laying and jointing of CI/MS pipes and specials for suction and delivery connections of the pump using suitable size bolts, nuts packing etc., complete including fixing foot valve, all types of valves, gauges, strainers, delivery and suction manifold. The work shall include providng pipe supports, thrusts block in CC 1:2:4 prop., wherever necessary upto the end of the delivery manifold, using all the required materials such as sand, cement jelly including making holes in sump, pump house for laying suction and delivery pipes, packing of holes with CC 1:2:4 etc., complete.1 No. Complete as detailed above suitable for 3 nos of 35 HP or suitable HP pumps operation near STP etc., with all lead and lift as directed by Engineer in charge

FCMA : supply and delivery at site brand new reputed make equivalent fully automatic push button opearated line FCMA soft starter suitable for 35 HP or suitable HP, 415; 3ph, 50 HZ supply,soft starter panel should also include the following. 90 A or suitable amps Air break contractor for make and break of make any Board approved make-2Nos CT's for metering & MPR Single phase protection , thermal over load relay & ELR CBCT of reputed make O/v/U/v relay of reputed make.Timers, P.B.s & Indicating lamps of any baord approved make Digital type Ammeter of reputed make to read phase current with scroll & hold facility. Digital type voltmeter with selector switch of reputed make control supply voltage will be 230 volts AC Alarm hooters, suitable size cable gland for I/c & O/G cables Space heaters with switch, plug and socket, panel lamp working on 230 V A.C, Reactor suiatble for 35 hp/ suiatble hp Bus bars should be of Aluminium/copper Note: 1.The soft stater shall be rated equivqlent to the motor rated power and shall be capable of operating satisfactorily with the motor under the various loading and starting condition of the motor over the entire range of operation. 2.The soft stater shall reduce, the starting current of the motor atleast to 60% of the direct line starting current of the motor. The soft starter shall have facility to further reduce the current upto 50% of the direct on line starting current if the motor and the pump torque speed curve permits 3.The soft stater shall work on the principle of unsaturated core in the working zone and shall not lead to generation of Harmonics 4.The soft stater shall be so rated as to allow two consecutive starts from cold or one hot start per hour. 5.Soft stater shall be designed for supply voltage of +OR-10% AND frequency variation of +OR -3 or a a combination of both. 6.The winding of the Soft stater shall be with insulation class 'H' and maximum temp of winding shall be limited that class of clas 'B'. 7.The Soft stater shall be housed ina sheet steel enclousure of thickness not less than 14 guage and painted with corrosion resistive paint such as expoxy of polyurethene. The degree of protection shall be IP 41 8.The stater shall not contain any active electronic components 9.The stater shall have a buit in facility for run bypass so that the incoming voltag to the motor is equal to the supply voltage. 10.The soft stater unit should be air cooled . 11.The soft stater shall be dust and vermin prof and suitable for indoor mounting phase indicating lamps. Fault indicating lamps . The pump shall be controlled by the automatic liquid level controller / PMU while the pumps run auto mode.The electrodes shalll be fixed in the wet well and the connection from the electrode shall be made to the individual starter panel through the cable duct for stopping the pumpset automatically. The following protections shal be provided in the panel Overload protection Single phase protection Seal monitor relay for trip the pumpsets incase of failure of mechnanical seal Winding over heating protection for tripping the pumpsets in case of over heating of windings due to clogging of impeller or any other variation in voltage &frequency Reverse roatation protection to cut-off the supply in case of reverse rotation etc, with all lead and lift as directed by engineer in charge

b) 3C x16 sqmm .

Erection of soft starter : Erection of starter panel board on CC foundation including formation of CC foundationin CC 1:2:4 proportionate using all the required materials such as cement, jelly etc., complete including erectrion of the panel board, on CC foundation using required materials such as MS channel, bolts,nuts, washers etc, with all lead and lift as directed by engineer in charge

Tool Kit: Supply and delivery at site best Taparia/pr any other Board approved make and other reputed make tool sets for operation and maintenance of the above pumpsets comprising of the following. a) Double end spanner 1/4" to 1" 1 set b) Screw driver insulated 11" - 1 No c) Screw driver insulated 8" - 1 No d) Cutting plier insulated 8" - 1 No e) Hammer with handle 1 Kg - 1 No f) Pipe wrench 24" 1 No g) Pipe wrench 18" 1 No h) Pipe wrench 12" 1 No i) Hammer with handle 5Kgs 1 No j) Grease gun - 1 No k) Ring spanners 1/4" to 1" - 1 set l) Tongue tester-1No m) Multimeter-1No. n) Megger-500v of MECO or any other approved make-1No. etc., complete with all lead and lift as directed by Engineer in charge

Power shunt capacitor: Supply and delivery at site brand new reputed make low loss high efficient suitable KVAR power shunt capacitors conforming to ISS 2834/suitable for operation on 3 Ph. 50 Hz 380/440 volts AC supply required for maintaining the power factor at not less than 0.95 lagging . The capacitor shall be provided with a suitable discharge device to reduce the voltage between the terminals to allowance level within one minute. a) Terminals cover on all the units and bank shall be provided for Peak flow, Minimum flow & average flow pumsp - banks of Suitable KVAR. etc, with all lead and lift as directed by engineer in charge

c) C.I. Dismantling joint- suitable dia

Supply & Installation Supply & laying of earthing strips, wires with necessary accessories like clamps, screws, nuts and boltsetc., complete, inclusive of termination, , etc. complete and with all lead and lift and as directed by Engineer in charge. Supply & Installation of Neutral earthing strip 25 x 10 copper. for neutral earthing of Dg set etc., complete with all lead and lift as directed by Engineer in charge

d) 3 x 16 sqmm .

"_do_"150 mm dia suitable size double flanged radial tee/ bend .

Laying of main side cable. In new trenches: The work shall include digging of trench 0.5 mtr wide 0.6 mtrs deep, providing murrum bedding, laying the cable in trench, providing cable covering tiles, refilling, consolidation. Providing cable route indicating CC blocks of size 15cm x 6 cms x 6cms at the appropriate locations etc.complete. 3.5x120 sqmm etc., with all lead and lift as directed by Engineer in charge

FCMA : supply and delivery at site brand new any board approved make equivalent fully automatic push button opearated line FCMA soft starter suitable for 35 HP or suitable HP, 415; 3ph, 50 HZ supply,soft starter panel should also include the following. 90 A OR suitable amps Air break contractor for make and break of make any Board approved make-2Nos CT's for metering & MPR Single phase protection , thermal over load relay & ELR CBCT of reputed make O/v/U/v relay of reputed make.Timers, P.B.s & Indicating lamps of any baord approved make Digital type Ammeter of reputed make to read phase current with scroll & hold facility. Digital type voltmeter with selector switch of reputed make control supply voltage will be 230 volts AC Alarm hooters, suitable size cable gland for I/c & O/G cables Space heaters with switch, plug and socket, panel lamp working on 230 V A.C, Reactor suiatble for 35 hp/ suiatble hp Bus bars should be of Aluminium/copper Note: 1.The soft stater shall be rated equivqlent to the motor rated power and shall be capable of operating satisfactorily with the motor under the various loading and starting condition of the motor over the entire range of operation. 2.The soft stater shall reduce, the starting current of the motor atleast to 60% of the direct line starting current of the motor. The soft starter shall have facility to further reduce the current upto 50% of the direct on line starting current if the motor and the pump torque speed curve permits 3.The soft stater shall work on the principle of unsaturated core in the working zone and shall not lead to generation of Harmonics 4.The soft stater shall be so rated as to allow two consecutive starts from cold or one hot start per hour. 5.Soft stater shall be designed for supply voltage of +OR-10% AND frequency variation of +OR -3 or a a combination of both. 6.The winding of the Soft stater shall be with insulation class 'H' and maximum temp of winding shall be limited that class of clas 'B'. 7.The Soft stater shall be housed ina sheet steel enclousure of thickness not less than 14 guage and painted with corrosion resistive paint such as expoxy of polyurethene. The degree of protection shall be IP 41 8.The stater shall not contain any active electronic components 9.The stater shall have a buit in facility for run bypass so that the incoming voltag to the motor is equal to the supply voltage. 10.The soft stater unit should be air cooled . 11.The soft stater shall be dust and vermin prof and suitable for indoor mounting phase indicating lamps. Fault indicating lamps . The pump shall be controlled by the automatic liquid level controller / PMU while the pumps run auto mode.The electrodes shalll be fixed in the wet well and the connection from the electrode shall be made to the individual starter panel through the cable duct for stopping the pumpset automatically. etc., with all lead and lift as directed by Engineer in charge

Supplying and fixing of class A (medium duty) GI pipe of wall thick ness not less than 3.25mm on pole/wall/drain crossing with necessary clamping arrangements for UG cable of 1.1 KV class. 100 mm dia UNI SR HECSOM 21-22 CDS 18 & p16/27 ino 49 etc., with all lead and lift as directed by Engineer in charge

Delivery pipes and specials: Manufacturing, providing, transporting, rolling, lowering, laying, jointing & testing and commissioning of MS specials of minimum 8mm thick such as bends, tail pieces, reduces etc. conforming to IS-7322:1985 with latest amendments and including perfect linking and welding of joints to correct position includng cost and conveyance of materials with all lead and lifts, cost all labour and giving satisfactory hydraulic test as per IS:3589:2001 with latest amendments for test pressure and working pressure both at factory and site etc. complete as per detailed specifications with inside lining two coat of food grade epoxy painting of approved make with each coat of 250 micron thick (after dry) over one coat of food grade epoxy primer of approved make with minium of 50 micron thick (after dry) and outside 25mm thick coating in CM 1:3 by providing 50x50mm weld mesh including loading and unloading of the pipes for the following category MS pipe line The weight of MS shell only by considered before lining and coating for arriving at the rate. The thickness of plate will be specified by the engineer. (Contracto will make his own arrangements for procuring water for testing) for:Note: 1) For small works where the C.M. lining is not practicable for inside surface of the pipe, food grade expoxy painting of two coat over one coat of epoxy primer may be proposed and got approved. 2) The above rates are applicable only for pipe works. etc, with all lead and lift as directed by engineer in charge a) 150 mm dia or suitable size Double flanged pipes

ACCESSORIES FOR PUMP: AT ISPS Vijayapur Road a) M.S. guide pipe - Galavanised 50 mm dia or suitable for pump

For sluice valve with accessories - 250mm dia. For PN-10: 250 mm dia

LT Cable Terminations Supplying and fixing tinned aluminium lugs and crimping and fixing to terminal points for wires of the following sizes including all accessories such as cable glands of proper sizes etc, with all lead and lift as directed by engineer in charge for 120 sqmm

e) Single rail GRP Coupler- MSG

Cabling for DG Set Supply and delivery at site brand new reputed make 3.5x120 Sqmm Aluminum conductors XLPE OR Heat resistatnt PVC insluated , PVC exutruted inner sheath armoured LTUG CALBE 1.1KVUG Cable conforming to the latest ISS 1554 & IS 7098 PART-1 , Armouring strip thickness & resistivity as per IS 3975 etc, with all lead and lift as directed by engineer in charge '3 � x 120 sqmm

Supply & Installation of Body earthing strip 50 x 6 mm G.I. etc, with all lead and lift as directed by engineer in charge

f) Extra Power cable- PVC+Cu ( 2x(3.5x6))+(4X1.5)) etc., with all lead and lift as directed by Engineer in charge.

Earthing : - Supplying fixing and wiring earth electrode for grounding of lifts, transformers, DG sets etc. using 40mm dia 2.9mm thick 2.5 mtr long GI pipe with GI funnel with mesh and suitable size reducer fixed on the top of the earth electrode. The funnel should be enclosed in a CC chamber of 400x400x400mm with a cast iron cover. The earth electrode shall have staggered holes of 12mm dia and the electrode should be covered 150mm all-round with alternate layers of salt and charcoal from the bottom of the CC chamber. The connection from the electrode is to be established through GI strip using GI bolts and nuts. Digging 300 mm dia earthing pits to suitable depth for buring the main electrodes in the pit. The pit shall be filled with alternate layers of salt and charcoal 150 mm thick around the pipe to the entire depth. An inspection chamber of 300 x 300 x 300 mm size shall be constructed with CC 1:3:6 prop., 150 mm thick for sides and 100 mm thick at botton. The chamber shall be provided with CI/MS cover hinged to the frame. The electrical equipment shall be connected to the earth pipe through 25 x 6 mm size GI strip for equipment earthing (approximate length 60 mtrs). etc, with all lead and lift as directed by engineer in charge

Fire Fighting Equipment a) Supply and installation of CO2 type fire extinguisher 2 Kg capacity with initial charge with wall mounting bracket, ready for use (TS 2678) - 2 Nos. b) Supplying and fixing of first aid box comprising of the standard medicines to be provided in the first aid box to give first aid treatment - 1 No. c) Providing shock treatment chart on wall with inside plastic sheet cover and ply wood backplate frame work complete. d) Supply one set of fire buckets (4 Nos) with round bottom made of GI sheets 24 SWG 9 ltrs. capacity painted inside white and outside red with a word `fire' on the face of the bucket along with stand to hang the buckets. e) Supplying rubber mats tested to 22KV with ISI mark grooved, of size 6'x3'x1/2" - 2 Nos. f) Supplying rubber gloves, electrical quality, tested to 22KV - 1 Pair g) Supplying and fixing of Danger/No Admission/No Smoking Board made out of MS sheet metal with two coats of non-corrosive enamelled paint. etc, with all lead and lift as directed by engineer in charge

Delivery pipes and specials: Supply and delivery at site brand new best indegenous make doule flanged MS 7.9 mm thick pipes and specials suitable for test pressure equivalent to twice the working pressure. The pipes should be coated with epoxy paint inside and anticorrossive paint outside. Welded joints should be tested as per IS 3589/ 1966. The thickness of flanges should conform to IS.The specials should confirm to AISI 16.9 etc., with all lead and lift as directed by Engineer in charge.Upto 250mm dia or suitable size Double flanged pipes

Anti-vibration mounts:- Supply and installing of heavy duty anti-vibration mounts/ pads below the Generator etc., complete with all lead and lift, as per approved design and specifications etc, with all lead and lift as directed by engineer in charge

b) Pedestal auto coupling (CI)

Safety Gear :- Supply and installation of safety set containing equipment such as rubber mats, shock treatment chart, first aid box, 1 No of fire extinguishers, set of 2 buckets including stand, danger board, etc., complete with all lead and lift as directed by Engineer in charge for Dg set

Erection of soft starter : Erection of starter panel board on CC foundation including formation of CC foundationin CC 1:2:4 proportionate using all the required materials such as cement, jelly etc., complete including erectrion of the panel board, on CC foundation using required materials such as MS channel, bolts,nuts, washers etc., with all lead and lift as directed by Engineer in charge

Laying and jointing of CI/MS pipes and specials for suction and delivery connections of the pump using suitable size bolts, nuts packing etc., complete including fixing foot valve, all types of valves, gauges, strainers, delivery and suction manifold. The work shall include providng pipe supports, thrusts block in CC 1:2:4 prop., wherever necessary upto the end of the delivery manifold, using all the required materials such as sand, cement jelly including making holes in sump, pump house for laying suction and delivery pipes, packing of holes with CC 1:2:4 etc., complete.1 No. Complete as detailed above suitable for 3 nos of 35 HP or suitable HP pumps operation near STP

Upto 450 mm dia suitable radial bend

Main side cable:- Supply and delivery at site brand new reputed make 3.5x120 Sqmm Aluminum conductors XLPE OR Heat resistatnt PVC insluated , PVC exutruted inner sheath armoured LTUG CALBE 1.1KVUG Cable conforming to the latest ISS 1554 & IS 7098 PART-1 , Armouring strip thickness & resistivity as per IS 3975 etc, with all lead and lift as directed by engineer in charge

Control panel board units: Supply and delivery at site brand new reputed make floor mounting, free standing, cubicle type control panel unit suitable for operation on 3 phase 50 cycles 380/440 volts AC supply fitted with the following: 'Non-Drawout/Drawout panel mounting manual operated trip free operating mechanism sheet steel clad suitable amps and MVA MCCB with fixed and moving contracts fitted with U/V release, shunt release and with suitable thermal release. Phase indicating lamps with switches of reputed make - 1 set 'MS air insulated bus bar chamber with 4 Nos. 160 -200 Amps OR suitable amps 5 MVA Air insulated bus bar made of high conductivity, high strength aluminium alloy complying with the requirements of grade E91 E of IS 5082, suitably braced with non-hygroscopic SMS supports. Provision shall be made in the bus bar chamber for one incoming and seven outgoing feeders. The bus bar chamber should be of adequate capacity to handle the incoming and out-going cables and for fixing the switchgears as per requirement- 1 No. Provision shall be made in the bus bar chamber for one incoming and seven outgoing feeders. The bus bar chamber should be of adequate capacity to handle the incoming and out-going cables and for fixing the switchgears as per requirement- 1 No. Multi parameter such as current, kwhr,Voltage, KVA Reading digital meter of reputed make - 1 ( MFM) Cable entries and terminals suitable for numbers, type and size of aluminium conductor power cables, etc- 1 set 'suitable Amps heavy duty triple pole fuse switch OR MCCB mounted on common chasis, complete with handle assembly door interlock and pad locking arrangement with mechanical linkage shorting links and suiatble Amps capacity HRC fuses in sheet metal enclosure of reputed make conforming to the latest ISS 4064 of Controls and switchegear make- 3 No. suitable Amps TP load break heavy duty switch fuse with suitable capacity HRC fuses in sheet metal enclosure conforming to the latest ISS 4064 for capacitor circuit of reputed make - 3 No. uitable Amps DP load break heavy duty switch fuse unit with rewireable fuses in sheet metal enclosure conforming to the latest ISS 4064 for lighting circuit of reputed make- 1 No. etc., with all lead and lift as directed by Engineer in charge

a) Labour charges for laying of 1.1 KV class LT UG cable when supplied agency in existing trench / GI pipe / stoneware pipe / on wall / on pole as required. 3 � x 120 sqmm etc., complete with all lead and lift as directed by Engineer in charge

Servicing and commissioning: The pumpsets (3 Nos) along with all other electrical equipments shall be serviced and commissioned in the presence of the Engineer-in-Charge of work including trial running for a period of 90 days. The work shall include the following servicing and heat running of the pumpsets along with allied equipments. etc, with all lead and lift as directed by engineer in charge Calibration of switch gears relays and meters giving performance tests of all electrical equipments. Giving performance tests of the pumps such as discharge, efficiency and the power absorption etc. Providing operation and maintenance manuals of the pumps and allied equipments to the operating personnel. Giving trial run of the pumpsets for a period of 90 days from the date of successfull commissioning. The contractor should employ peronnel to operate and maintain the pumpset and accessories during the trial run period and should train the KUWS&DB staff to operate the pumpsets. Note: 1) The energy and water will be provided by the KUWS&DB free of cost. 2) The pumpsets along with all the electrical equipments shall be commissioned only when the performance of switch gears, relays are wittnessed by the Executive Engineer incharge of the work and Assistant Executive Engineer (electrical) of the KUWS&DB and certified regarding the performance of relays/switch gears. etc, with all lead and lift as directed by engineer in charge

b) Pedestal auto coupling (CI)

ERECTION & INSTALLATION WORKS - Supply and installation of the following items including all necessary accessories, scaffolding, etc, complete with all lead and lift, as per approved design and specifications and as per the instructions of the engineer M.S.Exhaust pipe 75mm / 100mm/ 125mm Dia complete with M.S supports.

Supply, Erection, Electrification, Testing and Commissioning of Submersible Non-Clog sewage Pumpsets for Wet Well at Sy. No. 3,4&7 (25A:17G) TSPS at STP site on Almel Road D/s of IBC & for Wet Well at Sy. No. 06/*X2 (0A:06G) ISPS on Vijayapur road under Providing UGD scheme to sindagi Town. Part-A: Non-Clog sewage Pumpsets for Wet Well at Sy. No. 3,4&7 (25A:17G) TSPS at STP site on Almel Road D/s of IBC. Supply, Erection, Electrification, testing and Commissioning of Submersible Non-Clog Type Pumpsets for Wet Well at Sy. No. 3,4&7 (25A:17G) TSPS at STP site on Almel Road D/s of IBC. A.SUITABLE HP NON-CLOG SEWAGE PUMPSETS . AT TSPS NEAR STP Duty condition of pumpset : Discharge - 95 LPS against total head of 14 Mtrs." 35HP / suitable HP etc., with all lead and lift as directed by Engineer in charge. 'PUMPSETS: Supply and delivery at site brand new approved makes sludge submersible pump coupled to approved make squirrel cage induction motor of suitable HP 'F' class insulation for the specified discharge and head mentioned below. The pumpset should operate in full range of discharge and should have the following accessories specified in the following detailed specification. the submersible sewage pump shall be monoblock type with non-clong design. The pumps should be able to pass through soft solids of 100 mm dia and capable of delivering sludge with specific gravity of 1.05, impellers should be single/double Vane non-clog type of CF 8M material and with wearing rings. The pump should be fitted with contra block cutting and tearing system with special grooving system and suction side for disposal of soft solid materials like long fiber, plastics, solid admixes, sludge etc. Maintenance free, antifriction, deep groove permanently grease filled ball bearings to take care of all the axial and radial forces at any point of operations, should be provided. The pump design should be such as to facilitate automatic installation / removal of pump without having to enter into the sewage pit. Profile gasket should be provided in automatic coupling system to avoid metal to metal contact between the pump and delivery pipe to ensure leak proof joint. The cooling jacket shall be provided inthe pump to reduce the dead sewage volume in the sump. Material of construction: 1) PUMP CASING: The pump casing shall be CI as per IS:210 GRFG 260 With 2 to 3% Nickel. The casing shall have central line discharge. 2) IMPELLER: The impeller shall be of stainless steel grade CF 8M, single/double vane non-clog design additionally a special contra block cutting and tearing system for disposal of material. 3) PUMP SHAFT: The pump shaft shall be hard chrome plate alloy steel of stainless steel SS/410 as per the manufacturers standard and shall be of one piece construction. 4) PUMP BEARING: The pump bearing shall be of antifriction type. The bearings shall be able to take normal thrust loads due to unbalanced hydralic loads on the impellers plus the weight of all the rotating parts of the pump. The pump bearings shall be designed with minimum life of 40,000 hours. The bearing shall be grease lubricated. 5) GUIDE RAIL SYSTEM: The assembly shall have pedestal bracket, delivery bend, G.I guide rail pipe of suitable size of class 'C ' upper guide rail holder etc., pedestal and bracket shall provide automatic coupling between pump delivery and flange and discharge bend (standard bend or Duck bend). 6) Moisure sensor(seal moistor) shall be provided in chamber to detect the failure of the mechanical seal. The sensor will trip of moisture into the oil chamber. MECHANICAL SEAL: Double mechnaical seal shall be provided to prevent pumped liquid entering into the motor winding. The seal shall be situated in oil chamber to ensure proper lubrication. The face combination of lower mechanical seal shall be silicon carbide v/s silicon carbide and upper mechanical seal shall be carbon v/s chrome steel. Or Carbon V/s st steel-A or silicon carbide V/s Silicon carbide. 7) LIFTING CHAIN: Each pump shall be provided with carbon steel lifting chain of adequate strength. The chain shall have rings of same size as chain fixed at an interval of about 1 mtr for engaging the hook of the chain pulley block. 8) DUCK FOOT BEND: Suitable size heavy duty duck foot bend shold be bolted to the foundation of the pit by expansion bolt. The elbow should have grove to locate guide wire(chain) an the profile of the pump side flange should match with the pump. The elbow should be designed to take over the load of the pump. 9) PROFILE GASKET (Dismandling joint): Flexible pressure tightened automatic connection between pump and duck foot bend should be provided. 10) SUBMERSIBLE MOTOR CABLE: Submersible cable both for power and control shall be terminated in the pump starter panel or in the weather proof junction box if pump starter panel is situated beyond the length of the submersible cable. 11) FASTERNERS: Shall be in forged steel 12) Seals shall be silicon carbid v/s siliconcarbide and upper machanical seal shall be carbon v/s chrome steel. 13) Pump shall be painted with approved polymer/epoxy MOTOR: The submersible motor shall be dry, squirrel cage type suitable for 3 phase, 50 cycles, 415 volts AC supply complete confirming to ISS:325/1976 shall be of such capacity to provide under working site condition at power which is 10% more than the maximum power required by the pump. Continuous duty with class 'F' insulation. Winding of the motor shall be impregnated by resin. Motor shall have integral cable entry port better starting torque characteristics. The enclosure for motor shall be IP-68. Each phase of the motor provided with thermic switches of Bi-metalic electro-mechanical temperature detectors. The motor shall operate satisfactorily at all operating levels in wetwell. The motor shall be sealed against entry of liquid being pumped by using two mechanical seals. Motor pump should have the following in built protection connections. 1) Thermistors protection connection against over heating of motor by thermister embedded in each phase. 2) Sensor monitor protection connection against entry of liquid in the oil chamber by the moisture sensor provided inside the oil chamber.Moisture sensor for detection of leakage in stator housing 3) Reverse rotation protectionconnection device which trips the motor in case of reverse rotation due to wrong electrical connection.Bearing temperature sensor for protection from overheating of Bearings 4) Liquid level controller to facilitate auto operation and prevent dry running of pumps. The pump unit should be preferably supplied with Ball type non-return valve, the pumpset shall be supplied along with automatic coupling bend 6 mtr and lifting chain with shakles and guide pipes bar wire of adequate length with extra tough water proof PVC sheathed water proof submersible cable of suitable capacity copper cable. Note: 1) Motor offered shall be of such capacity to provide the maximum power requirement of impeller of the pump including transmission, shaft losses with a 20% margin in the capacity of the motor when only one pump is operated in the sytem. 2) The motor shall be suitable for required output when line voltage variation is +/ - 10% and frequency variationof +/- 3% in any combinationof these voltage and frequency variation. 3) The motor should be capable of providing the required output at an ambient air temperature of 45 degree centigrade. 4) The shaft head of the pump offered shold be minimum 110% and maximum 130% of the specified head. The loading for low efficient pump will be done based on each excess power consumed by over a period of 15 years when compared to the best efficient pump 5) The KUWS&DB reserves the right to select any of stipulated make of pump and motor, as such tenderer should be prepared to provide any of the stipulated makes pump and motor selected by the KUWS&DB. 6) The material test certificate and manufacturer's test certificate for pump and motor should be submitted to central office/circle office for clearnance before dispatch. Note: Submersible pumpset shold be installed in the sump and will be submerged with sludge. Hence, the pumpset should suit the above system.Pump Monitor Unit shall be suuplied along with pumpset AT TSPS NEAR STP Duty condition of pumpset : Discharge - 95 LPS against total head of 14 Mtrs." 35HP / suitable HP etc., with all lead and lift as directed by Engineer in charge.

Cable end Termination:- Supply, Installation, testing and successful commissioning of 1 1/2 x 150 Sqmm cable end termination by using brass cable glands crimoing type copper lugs, PVC tapes, etc., complete with all lead and lift as directed by Engineer in charge

ERECTION & INSTALLATION WORKS - Supply and installation of the following items including all necessary accessories, scaffolding, etc, complete with all lead and lift, as per approved design and specifications and as per the instructions of the engineer M.S.Exhaust pipe 75mm / 100mm/ 125mm Dia complete with M.S supports etc, with all lead and lift as directed by engineer in charge

Erection of control panel: Erection of control panel board on CC foundation including formation of CC foundationin CC 1:2:4 proportionate using all the required materials such as cement, jelly etc., complete including erectrion of the panel board, on CC foundation using required materials such as MS channel, bolts,nuts, washers etc., with all lead and lift as directed by Engineer in charge

c) C.I. Dismantling joint- suitable dia

f) Power cable- PVC+Cu 2X(3.5 X6))+(4X1.5)) etc, with all lead and lift as directed by engineer in charge

b) 3 x 16 sqmm .

d) M.S. Galavanised Chain with shackle (Quototion Rate)

Erection of 3 Nos of pumpsets of suitable capacities: Laying and jointing of pipes and specials, lowering of pumpset into the wetwell and jointing delivery pipes guide rail system MS chains and lowering into the wetwell upto the floor level, laying, jointing specials, valves, guages and delivery manifold etc ., complete using bolts and nuts , packing, fixing clamps, providing pipe supports, thrust blocks in CC 1:2:4 proportion wherever necessary including making holes in pumphouse walls, packing with CC after laying pipes i.e., complete.1 No. Complete as detailed above suitable for 35 HP or suitable HP pumps operationat TSPS Near STP etc, with all lead and lift as directed by engineer in charge

a) Labour charges for laying of 1.1 KV class LT UG cable when supplied agency in existing trench / GI pipe / stoneware pipe / on wall / on pole as required. etc, with all lead and lift as directed by engineer in charge '3 � x 120 sqmm

EARTHING. Providing and fixing GI pipe earth station confirming fully to IS 3043 complete with brick masonary chamber including plastering, CI cover cover, watering funnel, clamps, etc., complete with all lead and lift as directed by Engineer in charge

Power shunt capacitor: Supply and delivery at site brand new reputed make low loss high efficient suitable KVAR power shunt capacitors conforming to ISS 2834/suitable for operation on 3 Ph. 50 Hz 380/440 volts AC supply required for maintaining the power factor at not less than 0.95 lagging . The capacitor shall be provided with a suitable discharge device to reduce the voltage between the terminals to allowance level within one minute. 'a) Terminals cover on all the units and bank shall be provided for Peak flow, Minimum flow & average flow pumsp - banks of Suitable KVAR. etc., with all lead and lift as directed by Engineer in charge

Part-B: Non-Clog sewage Pumpsets forWet Well at Sy. No. 06/*X2 (0A:06G) ISPS on Vijayapur road.Estimate for Supply,Erection,Electrification, Testing and Commissioning of Submersible Non-Clog sewage Pumpsets for Wet Well at Sy. No. 06/*X2 (0A:06G) ISPS on Vijayapur road. A.SUITABLE HP NON-CLOG SEWAGE PUMPSETS . PUMPSETS: Supply and delivery at site brand new approved makes sludge submersible pump coupled to approved make squirrel cage induction motor of suitable HP 'F' class insulation for the specified discharge and head mentioned below. The pumpset should operate in full range of discharge and should have the following accessories specified in the following detailed specification. the submersible sewage pump shall be monoblock type with non-clong design. The pumps should be able to pass through soft solids of 100 mm dia and capable of delivering sludge with specific gravity of 1.05, impellers should be single/double Vane non-clog type of CF 8M material and with wearing rings. The pump should be fitted with contra block cutting and tearing system with special grooving system and suction side for disposal of soft solid materials like long fiber, plastics, solid admixes, sludge etc. Maintenance free, antifriction, deep groove permanently grease filled ball bearings to take care of all the axial and radial forces at any point of operations, should be provided. The pump design should be such as to facilitate automatic installation / removal of pump without having to enter into the sewage pit. Profile gasket should be provided in automatic coupling system to avoid metal to metal contact between the pump and delivery pipe to ensure leak proof joint. The cooling jacket shall be provided inthe pump to reduce the dead sewage volume in the sump. Material of construction: 1) PUMP CASING: The pump casing shall be CI as per IS:210 GRFG 260 With 2 to 3% Nickel. The casing shall have central line discharge. 2) IMPELLER: The impeller shall be of stainless steel grade CF 8M, single/double vane non-clog design additionally a special contra block cutting and tearing system for disposal of material. 3) PUMP SHAFT: The pump shaft shall be hard chrome plate alloy steel of stainless steel SS/410 as per the manufacturers standard and shall be of one piece construction. 4) PUMP BEARING: The pump bearing shall be of antifriction type. The bearings shall be able to take normal thrust loads due to unbalanced hydralic loads on the impellers plus the weight of all the rotating parts of the pump. The pump bearings shall be designed with minimum life of 40,000 hours. The bearing shall be grease lubricated. 5) GUIDE RAIL SYSTEM: The assembly shall have pedestal bracket, delivery bend, G.I guide rail pipe of suitable size of class 'C ' upper guide rail holder etc., pedestal and bracket shall provide automatic coupling between pump delivery and flange and discharge bend (standard bend or Duck bend). 6) Moisure sensor(seal moistor) shall be provided in chamber to detect the failure of the mechanical seal. The sensor will trip of moisture into the oil chamber. MECHANICAL SEAL: Double mechnaical seal shall be provided to prevent pumped liquid entering into the motor winding. The seal shall be situated in oil chamber to ensure proper lubrication. The face combination of lower mechanical seal shall be silicon carbide v/s silicon carbide and upper mechanical seal shall be carbon v/s chrome steel. Or Carbon V/s st steel-A or silicon carbide V/s Silicon carbide. 7) LIFTING CHAIN: Each pump shall be provided with carbon steel lifting chain of adequate strength. The chain shall have rings of same size as chain fixed at an interval of about 1 mtr for engaging the hook of the chain pulley block. 8) DUCK FOOT BEND: Suitable size heavy duty duck foot bend shold be bolted to the foundation of the pit by expansion bolt. The elbow should have grove to locate guide wire(chain) an the profile of the pump side flange should match with the pump. The elbow should be designed to take over the load of the pump. 9) PROFILE GASKET (Dismandling joint): Flexible pressure tightened automatic connection between pump and duck foot bend should be provided. 10) SUBMERSIBLE MOTOR CABLE: Submersible cable both for power and control shall be terminated in the pump starter panel or in the weather proof junction box if pump starter panel is situated beyond the length of the submersible cable. 11) FASTERNERS: Shall be in forged steel 12) Seals shall be silicon carbid v/s siliconcarbide and upper machanical seal shall be carbon v/s chrome steel. 13) Pump shall be painted with approved polymer/epoxy . MOTOR: The submersible motor shall be dry, squirrel cage type suitable for 3 phase, 50 cycles, 415 volts AC supply complete confirming to ISS:325/1976 shall be of such capacity to provide under working site condition at power which is 10% more than the maximum power required by the pump. Continuous duty with class 'F' insulation. Winding of the motor shall be impregnated by resin. Motor shall have integral cable entry port better starting torque characteristics. The enclosure for motor shall be IP-68. Each phase of the motor provided with thermic switches of Bi-metalic electro-mechanical temperature detectors. The motor shall operate satisfactorily at all operating levels in wetwell. The motor shall be sealed against entry of liquid being pumped by using two mechanical seals. Motor pump should have the following in built protection connections. 1) Thermistors protection connection against over heating of motor by thermister embedded in each phase. 2) Sensor monitor protection connection against entry of liquid in the oil chamber by the moisture sensor provided inside the oil chamber.Moisture sensor for detection of leakage in stator housing 3) Reverse rotation protectionconnection device which trips the motor in case of reverse rotation due to wrong electrical connection.Bearing temperature sensor for protection from overheating of Bearings 4) Liquid level controller to facilitate auto operation and prevent dry running of pumps. The pump unit should be preferably supplied with Ball type non-return valve, the pumpset shall be supplied along with automatic coupling bend 6 mtr and lifting chain with shakles and guide pipes bar wire of adequate length with extra tough water proof PVC sheathed water proof submersible cable of suitable capacity copper cable. Note: 1) Motor offered shall be of such capacity to provide the maximum power requirement of impeller of the pump including transmission, shaft losses with a 20% margin in the capacity of the motor when only one pump is operated in the sytem. 2) The motor shall be suitable for required output when line voltage variation is +/ - 10% and frequency variationof +/- 3% in any combinationof these voltage and frequency variation. 3) The motor should be capable of providing the required output at an ambient air temperature of 45 degree centigrade. 4) The shaft head of the pump offered shold be minimum 110% and maximum 130% of the specified head. The loading for low efficient pump will be done based on each excess power consumed by over a period of 15 years when compared to the best efficient pump 5) The KUWS&DB reserves the right to select any of stipulated make of pump and motor, as such tenderer should be prepared to provide any of the stipulated makes pump and motor selected by the KUWS&DB. 6) The material test certificate and manufacturer's test certificate for pump and motor should be submitted to central office/circle office for clearnance before dispatch. Note: Submersible pumpset shold be installed in the sump and will be submerged with sludge. Hence, the pumpset should suit the above system.Pump Monitor Unit shall be suuplied along with pumpset DUTY OF PUMPSETS: AT ISPS ON BIJAPUR ROAD Discharge - 19 LPS (69m3/Hr) against total head of 45 Mtrs." 35HP OR Suitable HP etc, with all lead and lift as directed by engineer in charge

Safety Gear :- Supply and installation of safety set containing equipment such as rubber mats, shock treatment chart, first aid box, 1 No of fire extinguishers, set of 2 buckets including stand, danger board, etc, with all lead and lift as directed by engineer in charge for Dg set