Directorate Of Municipal Administration Tender

Code04 - Fabricating, supplying and erectionof... ms long hot dip Galvanized Conicalhotdip Polewith BSEN10025 grade S355JO steel plate forshaft, IS2062 for base plate with door opening arrangements, including suitable boards, Bakelitesheet and MCB sasper IS specifications suitable to with stand the wind speed of47m/s for.......m Pole in single section and single joint welded as per IS9595/ IS10178 AWS having dimensions bottom.....mm, top...mm with 3mm thick ,suitable base plate and 4Nos of.........long J bolts along with template and the Pole shall be hot dip galvanized in single dipping with not less than 65micron as per ASTM-A123and153etc.,(excluding foundation) as per drawing appended. 9 m - Top 75 mm and Bottom 165 mm dia PWD ELE SR-2 2023-24 IT No. 4.4.7 Page No.12

Code05 - Supply of LED floodlight luminaire with pressure die cast aluminium housing body for optimal thermal dissipation. Lamp compartment comprising of anti glare clear diffuser with Injection moulded polycarbonate/clear glass material, delivering superior light output Rated life Burning Hrs 50000 hr @ Lumen Maintenance of 70Percent, CCT 5500K, IP 66 optical and electrical compartment & impact resistance of complete luminaire IK08. Power Factor 0.9 with mains, Surge Protection- Min 5KV along with Over voltage/ Overload, short circuit/ miss-wiring protection. Compatible for pole mauling with outer dia of 40mm to 50mm. Universal Voltage driver to operate wide voltage range from 100 V to 270V 50/60Hz application. Compliance to IS 10322/ IEC 60598, LM 79 & LM 80 Adherence with RoHS. UL approved MCPCB. Top access street light with single screw to ensure ease of maintenance at the sight site location with minimized minimal tools. LED Light fixture with ....... W System Power consumption. LED Efficiency 1301m/w, nominal CRI 75. Luminaire manufacturer should have in- house facility accredited by NABL / CPRI & any Government certified agency & Design & Development facility certified by ISO 9001:2008. Housing with supplier word mark / name shall be Engraved / Embossing on the die cast housing / Body part Warranty of 2 Years against any manufacturing defect working under standard electrical conditions as mentioned above should be given by LED manufacturer & Cree/Nichia/ LED Floodlight 150W PWD ELE SR-2 2023-24 IT No. 11.9.3 Page No.46

Code06 - Supplying and drawing Flexible Multicore Cable manufactured with electrolytic grade flexible copper with low conductor confirming to IS 8130-1984 and (Virgin) PVC insulation sheathed suitable for working voltage upto 1100V as per IS- 694:2010 3C x 4 mm2 PWD ELE SR-2 2023-24 IT No. 2.5.15 Page No.06

Code07 - Earth Work Excavation Mechanical Earth work excavation for Foundation by mechanical means for all works & depth up to 3 m, as per drawing and technical specifications, including setting out, shoring, strutting, arricading, caution lights, including dressing of excavated surfaces, disposing off or levelling the excavated earth or sorting & stacking the selected earth for reuse in a radius of 50 m and lift up to 1.5 m including cost of labour, tools, usage of machinery & other appurtenances required to complete the work In all kinds of soils Depth upto 3 m PWD SR 2023-24 Vol:1 P.NO.8 I.No:1.14.1

Code08 - Removal of Unserviceable Soil with Disposal up to a suitable distance as directed by the Engineer in charge of work PWD SR 2023-24 Vol:3 P.NO.17 I.No:3.1

Code09 - Providing and laying in position plain cement concrete for levelling course for all works in foundation. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed, laid in layers not exceeding 150 mm thickness, well compacted using plate vibrators, including all lead & lifts, cost of all materials of quality, labour, Usage charges of machineries, curing, and all the other appurtenances required to complete the work as per technical specifications. (The cost of steel reinforcement & formwork shall be paid separately) Mix 1:3:6 (M10) Using 40 mm nominal size graded crushed coarse aggregates PWD SR 2023-24 Vol:1 P.NO.15 I.No:2.1.3

Code10 - RCC (M20) Providing and laying in position Reinforced cement concrete for all Sub structures of building, Irrigation works, Sub-structure works of bridges, Drain works & other parallel works from 0.50m to 3.50 m height. The granite/trap/basalt crushed graded coarse aggregates and fine aggregates as per relevant IS Codes machine mixed with super plasticisers, laid in layers, well compacted using needle vibrators, providing weep holes wherever necessary, including all lead & lifts, cost of all materials of quality, confirming to the requirements of relevant IS codes, labour, Usage charges of machinery, curing and all other appurtenances required to complete the work as per technical specifications. (The cost of steel reinforcement & formwork to be paid separately). M20 Design Mix Using 20 mm nominal size graded crushed coarse aggregates PWD SR 2023-24 Vol:1 P.NO.16 I.No:2.3.1

Code11 - TMT Steel Supplying, fitting and placing TMT FE 550 / 550D Steel Reinforcement including cost of all materials, machinery, labour, cleaning, straightening, cutting, bending, hooking, laping/welding joints, tying with binding wire / softannealed steel wire and other ancilary operations complete as per drawing and technical specification PWD SR 2023-24 Vol:1 P.NO.18 I.No: 2.11.H

Code12 - Construction of Sub grade and Earthen Shoulders Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2 PWD SR 2023-24 Vol:3 P.NO.17 I.No:3.6

Code13 - CCMS PANEL The CCMS should be capable of switching ON and OFF the lights ofa particular switching point and/or networked switching point fromCentral Control Station instantaneously or automatically throughout theyear on basis of sunrise and sunset time depending on the geographicallocation of the switching point. The CCMS should be able to communicate to Smart Energy meters on GSM (with IMEI number) and/or RF proven technology based remote streetlight monitoring system The CCMS unit should have a battery backup of at least 12 hours.The CCMS shall have optically isolated communication port to fetch data(this is required for safe data transfer and to protect unauthorized access)The control panel at each of the switch point/ feeder should have necessary control elements along with single/ 3-Phase Non- CT/ CT operated (for higher loads) smart energy meter Complied to the specification of IS 16444 Part-I and Part-2 (CT operated) with the following features:Smart meters should be variant-2 as mentioned in IS 16444 with C1 and C3 connectivity and IHD (in house display) and IHD communication module, WAN Communication module supported with GSM and be able for reading, switching, data logging, communication and control as per remote instructions from Central Control and Monitoring Centre. Following Parameters read at Variable time-intervals: Phase wise Voltages (Phase to neutral) Phase wise Current Phase wise Power Factor Frequency Total Active Power (kW) Total Apparent Power (kVA) Metering kWh cumulative Metering kVAh cumulative Time of the day (TOD) Number of hours the power supply was unavailable. Special emergency on/ off facility with wireless control

Code14 - CCMS Sftware Central Control and Monitoring System functionalities CCMS shall have a web-server to receive and record all data with time stamping from the smart energy meters. It should be able to communicate with any individual switching points orcollectively amongst networked switching points for control andmonitoring. It should able to record LED Luminaires glowing and non-glowing hoursof a particular switching point. It should be able to display the power failure details of a particularswitching point and the relevant luminaires. It should register all fault conditions like excess voltage/current drawn, no-power supply, etc. through the instantaneous alert messages sent by the Smart energy meters. Reports such as energy saving report, lamp failure report, actual hours of operation, uptime (Percent), etc. should be generated on a daily basis from the data/readings received from the Smart energy meters. Different user authorization levels should be settable and the centralserver should be capable of handling heavy traffic, i.e. the number of LED streetlights installed in wards under this program. GIS Mapping should be done covering all switching points and the details of each switch point shall be viewable in the web application software through a Google-map interface or web based digital map. All the CCMS units should be remotely configured from the Central Control Unit: Setting new ON/OFF timings Setting the Response Time Count (RTC) time of Automation unit o Knowing the current status of any particular switching point. o Reset the unit. The minimum interval for the update of data should be 15 minute butprogrammable up to 1 minute. Auto synchronization of controller with server timing to be furthersynchronized with standard GPS clock timing. The system monitors all the following from the Smart energy meters Voltages each phase Current each phase PF each phase Metering kWh cumulative Metering kVAh Further system is able to indicate various faults Failure of contactor o Status of the incoming supply (power failure) High /low voltage Overload on the phases Number of hours of a group of LED luminaires connected with each switching point was glowing. The central CCMS unit is capable of handling minimum 2500numberswitching point units. CCMS shall have server preferably dedicated server set-up or cloud-based arrangement to ensure 100Percent guarantee of the data transmission and real time data storage for last 2 years (24 Months) and archived data for the contract period. Data authenticity and validation has to be ensured. Reports to besubmitted in a common CS Smart energy meters format Cyber security, safe database management, data retrieval and trouble-free operation of software and allied systems (247) to be ensured. CCMS system should have a self-healing mechanism and in case offailure, Bidder to ensure resumption of service within 24 hours. Tillresumption of full services, the default settings of the CCMS shouldensure timely ON/ OFF operation of the streetlights. System to report jamming/ hacking attempts and maintain status-quo in case of jamming/ hacking attempts i.e. if lights are ON, they shouldremain ON till the default OFF time recorded in the system. In case lights are OFF at the time of jamming attempt/ hacking, lights should remain OFF till default ON time recorded in the system.

Code15 - Smart Energy Meter Smart energy meters should be capable of logging parameters for each 15minutes time block with stamping of date and time. Such data logs should be retained in the energy meters for a period of 60 days or more. These data logs shall be communicated to CCMS. Benchmarking capacity so as to generate alert SMS for Phase-wise currents on crossing threshold values Phase-wise voltages on crossing threshold values Outgoing and incoming MCB trips Theft alerts Group failure of lights Leakage to ground No output supply Alert SMS shall be forwarded to five (5) phone numbers. Type testing and acceptance testing report as per IS16444 shall be done from BIS/NABL Accredited Lab to be provided. It is to be calibrated annually. Calibration and sealing of the meter shall be as per applicable supply code and regulations Please refer the technical specifications for designing the threshold values for voltage and current. i. The technical specification for the smart energy meters shall be certified by concerned ESCOM as per Karnataka Electricity Regulatory Commission (KERC), Central Electricity Authority and ESCOMs compliance. ii. Concessionaire may procure the meter either from the vendors certified from ESCOM conforming to CEA/ESCOM technical specification. Market Rate

Code16 - Earthing: Providing and fixing and wiring earth electrode for grounding circuits IC cutouts and other equipments on the meter board in the pit. The pits should be filled up with equal proportion of salt and charcoal 150mm around the pipe to complete depth. The connection from the pipe to the conduits etc. is to established through GI wire of sizes as per clause 7.3.3 of IS 732 using 12mm bolts, nuts, washers and check nuts, the pipe shall have 16 through holes of 12mm dia. SR 2023-24 Vol-5 Item no.13.39 p no.157

Code17 - Fabrication, Supplying, Erection, Testing and Commissioning of 12 ms long Polygon high mast with Single/Multiple telescopic sections having, (minimum overlap distance of 1.5 times of top section) thickness as per BSEN 10025 grades 355 JO/ASTM A572-50 steel sheet plate for shaft suitable to withstand a wind velocity of 47 m/s as per IS 875 part 3(as per GA Drawing). Base plate as per IS 2062/ASTM A572-50. The mast shall be Galvanized in single Hot-dip as per BSEN ISO 1461/ASTM A123 with an average 70 microns as per IS 2629, and welded as per BS 5135 Single L-Seam joint The mast shall have 2 Way head frame with die cast LM-6 pulleys, stainless steel axle, Phosphorus Bronze bearing bush press-fitted with separate guides for 2 runs of 5 mm dia, stainless steel wire rope of AISI 304grade 7/19-core, (Factor of Safety as per TR no-7). 2.5 mm2 EPR insulated PCP sheathed trailing power cable housed inside the bottom shaft of mast with door having locking arrangement The mast shall have manual/power tool (Suitable reversible geared motor operating on 230/415V, 50Hz, shall be provide above 15 Mtr mast) The mast shall have lantern of 2 segments, suitable dia with max load carrying capacity as per IS 1239. The mast shall be erected on existing RCC footing. The mast shall be supplied with 3 mm thick template, lightning arrester of 1.2m length galvanized pipe with top arrow fitted on top of the head frame cover and GLS type aviation twin l A fitting with wiring complete. (excluding foundation) as per technical data. 12 m/12.5 m - Top 100 mm and Bottom 310 mm dia PWD ELE SR-2 2023-24 IT No. 4.5.1 Page No.13

Code18 - Supply of LED Street light luminaire with pressure die cast aluminium housing body for optimal thermal dissipation. Lamp compartment comprising of antiglareclear diffuser with Injection moulded polycarbonate material, delivering superior light output Rated life Burning Hrs50000hr at Lumen Maintenanceof 70 Percent, maximum ight intensity should be between 60 degrees to70degrees. CCT 5500K, IP66 optical and electrical compartment & impact resistance of complete luminaire IK08. Power Factor 0.9withmains, Surge Protection Min 5KV along with Overvoltage/Overload, shortcircuit/ misswiring protection. Compatible for pole mounting without er diaof 40mm to 50mm. Universal Voltage driver to operate wide voltage range from100V to270V50/60Hz application. Compliance to IS10322/ IEC60598, LM79& LM 80 Adherence with RoHS. UL approved MCPCB. Top access street light with single screw to ensure ease of maintenance at the sight site location with minimized minimal tools. LED Light fixture with........W System Power consumption. LED Efficiency 1301m/w, nominal CRI 75. Luminaire manufacturer should havein-house facility accredited by NABL/CPRI & any Government certified agency & Design & Development facility certified by ISO9001 2008. Housing with supplier wordmark/name shall be Engraved/Embossing on the die cast housing/Body part. Warranty of 2Year sagainst any manufacturing defect working understand ard electrical condition sme ntioned above should begiven by LED manufacturer & Cree/Nichia/ Lumileds/ Osram make LED Source. LED Streetlight 70W PWD ELE DSR 2023-24 IT No. 11.8.3 Page No. 45