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Costs
EMD
₹ 8,52,000Document Cost
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Refer Documents
Description
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Contact
Tender Id
2025_BSF_850513_1Bid Award Id
ViewTender No
WW/BHUJ/Marine/802(B)/Dry dock-SP Shakti/2025/1536 dt.21.02.25Tender Authority
Border Security Force ViewPurchaser Address
-Website
http://http://bsf.nic.in/
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Documents
NIT FOR DRY DOCK REPAIR AND MAINTENANCE OF FLOATING BOP SP SHAKTI
BOQ Items
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02 Nos. High quality CCTV Bullet Camera (Superior brand with 02-year warranty) complete system required to be fitted in Wheel house for monitoring Aft side movement-02 Nos
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Main mast bottom supporting members & brackets, Conduit pipe, casing etc-02 Set
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Suction pipe from petrol tank to petrol pump discharge unit, Only Deck mounted MS pipe to be replaced.
Pipe size- 2.5 Inch, along with flanges, gasket, colour, nut and bolts-01 Set
1
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All embarkation light switch boxes -01 Job
1
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LED TV (124 CM) for SO dinning Hall-01 No
1
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Inlet valve-12 Nos
1
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Hydraulic oil Tellus 46 or Equivalent grade-400 Ltrs
1
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All hydraulic oil pipes (Different types or sizes)-02 Set
1
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Davit load test must be carried out-04 Nos
1
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Vibration damper-02 Nos
1
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All Fire box replaced with heavy duty FRP fire box with locking lever-06 Nos
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Fresh water pump -02 Nos
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Connecting rod bush-12 Nos
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Anchor winch roller -03 Nos
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Service to be carried out on the parts:-
All light bulb existing external fitting be changed with LED bulbs with holders and wirings-01 Job
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All safety device like Over speed controller, water temp sensor, lube oil temp sensor, oil pressure gauge, water temp gauge, taco meter, shut down valve, double drive adopter-02 each
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BATH ROOM: - Parts to be replaced with new parts:-
All Toilet of VIP room, Captain cabin, both SOs cabin and Jawan toilets side wall with FRP water proof panelling. 01 Job
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Water Taps with Fittings (Make- Jaguar)-12 Nos
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PUMP AND MOTOR :-(A). Parts to be replaced with new **All pumps including mentioned below and other pumps to be replaced/ repaired in this vessel are required pressure testing with satisfaction of IRS surveyor and BSF officials.
Engine machinery room Blower Electric motor (02 Nos)
Make- Bharat Bijlee LTD, 55KW, Capacity-3000 Metric square per Hrs.-02 Sets
1
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Oil Seal 38-52-8 -04 Nos
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NAVIGATIONAL EQUIPMENT’S (RADAR, MAGNETIC COMPASS, ECHO SOUNDER, BAROMETER, SEARCH LIGHT, PANEL BOARD INDICATOR: A) Parts to be replaced with new parts New Echo sounder Koden Make- Koden (or any reputed firm of latest model) and its sensor, display to be placed at suitable place after recommendation of IRS on-board--01 Set
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10 Nos. Porthole glass to be replaced and frames rusted same to be repaired, chipped and painted-01 Job
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Parts to be replaced with new parts of monkey deck
HDPE tank with high density heat proof 3 layer tanks with threaded cover and guard railings and base of tanks -02 Nos
1
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Luminous Inverter 2 KVA. Assembly & Accessories to be replaced with new:-Inverter 2 KVA -01 Set
1
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Electrical conduit wirings & accessories for forward winches -01 No
1
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New Swivel shackle complete to be provided as per vessel requirement/suitability -03 Nos
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Each Fan, plugs & Lights have separate control switches of marine grade. (Switch box 5 amp along with 5-amp socket 02 Nos each bed to be fitted) - 01 Job
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LED Tube Light in place of all Tube Light-20 Sets
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Hatch Covers :-Parts to be replaced with new parts :-
Wasted Air Pipes (Goose Neck type) and their closing flaps, Booby Hatch covers frozen cleats/clips and lips for retaining packing to be replaced-01 Set
1
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carbon filter, micron filter-03 Set
1
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Cylinder block Checking and Water Jacket chemical cleaning (both engine)-02 Nos
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Instant hot water geysers (5 Ltr capacity) to be replaced at Captain room, VIP room, 02 Nos SOs room-04 Nos
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TTVRO (TELEVISION RECEIPT ONLY)
Technical specification of TVRO system MODEL- SUPER TRACK S6, Make- KNS(A) Equipments to be replaced
(A) Equipment required to be replaced
i) LED TV (140 CM) for Jawan dining Hall- 01 No
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PIPE LINES ( SEWAGE SEA WATER, FRESH WATER AND FUEL LINE) (A)Parts to be replaced with new parts:-
All the air pipes and air pipe heads on the main deck, All the main sea water suction line, fresh water line, fuel supply lines, sewage lines and bilge system lines to be replaced to the satisfaction of IRS surveyor and BSF officials- 01Set
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Additional davit wire (10mm) with thimble-04, clutch plate-02 Set, Limit switch-04 Nos to be provide as onboard spares-01 Job
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Rubber duster Seal -04 Nos
1
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Bullet proof protection plate to be fitted at LMG/MMG mounting base. The plate is to be replaced with NIJ LEVEL- 3 (Bulletproof) protections.Parts to be replaced with new parts-
New Bullet proof protection plate with NIJ LEVEL-3 protection for LMG/MMG mounting base fitting. The lab test certificate of plates should be provided by the firm-06 Nos
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Launching light switch box and light -04 Nos
1
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DOCKING AND PILOTING / INSPECTION CHARGES :-
Inspection charges including IRS fees, Cost of Docking and keeping vessels on dock for completion of repair work & un-Docking-01 Job
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Additional 04 Nos electric switch panel box (each having 03 pin female socket and 6 Amp with on-off switch) to be fitted in Jawan accommodation cabin, adjacent to the entry door for charging of mobile phones/laptops etc-04 Nos
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One wooden Almirah (2.5’x1.5’x6’) of two partitions is required in SO’s dining hall-01 No
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Exhaust fan motors of galley, Jawan toilet and VIP room-
Specification of Motor - Galley - 0.37 KW, Jawan Toilet - 0.18 KW
VIP ROOM- 76 watt
Above 03 Nos motors to be replaced-03 Nos
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Existing DD fire pump shall be kept on a trolley for easy movement and shall be located on the main deck-01 No
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Valve Size 65 MM-16 Nos
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Complete electrical/electronic system with panel board-04 Nos
1
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Davit Motor breaker-04 Nos
1
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4.5 Kg capacity DCP type fire extinguisher-03 Nos
1
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Sacrificial anodes fitted to under water (hull, rudders propeller, inlets and outlets, sea tubes and void spaces) required to be replaced.-30 Nos
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MARINE DIESEL GENERATOR SET(DG SET) ALONGWITH ALTERNATOR COMPLETELY REQUIRED REPLACEMENT -02 (TWO) NOS The details of Existing DG Sets are as under :-PORT & STBD Auxiliary Engine (DG Set) Make: Kirlosker Cummins,Model No: NTA 495 MG ,Capacity: 85 kw 106 kva)
Both the Auxiliary engine (DG Sets) to be replaced with 85 KW (106 KVA) Marine Diesel Generator Set of reputed Makes like Kirloskar, Cummins etc along with Kirloskar/Cummins/ Stamford Alternator complete which are compatible each other. (i) Consumable spares for repair and maintenance of both New DG Sets (which are to be replaced) be provided at OBS Like fuel filter, Lub Oil filter, Belt, coolant, lubricant etc and maintenance kit Gasket for 3000 run Hrs.
Note- List of spares needs to be submitted along with bid including part catalogue & service manual.
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Wasted and corroded sea water lines in engine room-01 Job
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Hydraulic hose pipe and pressure pipes and pumps- 02 Set
1
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FPB cradles wooden flanks with neoprene rubber finder to be replaced- 04 Nos
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New Anchor Wire rope to be provided Size 16mm, Length-60 Mtr Breaking strength- 15.2 Ton, one side folded back eye with thimble and pressed metal sleeve at 3 places-03 Nos
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Additional 01 No New 236 Ltrs double door refrigerator as on board stores-01 No
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Lub oil Pump-02 Nos
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Domestic Sea Water Pump with motor -02 Nos. required to be servicing (Bearing, seals, shafts, metal coupling & rubber coupling to be replaced)
(Make Johnson, Model No. KGEC-12B-5,TYPE- Horizontal, Self-Priming Centrifugal, Domestic Sea Water MOTOR -1.5 KW)-02 Nos
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Anchor base to be new fabricated-03 Nos
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LIFE SAVING APPLIANCES: - Parts to be replaced:-
All lifesaving appliances (buoys, floating aids, life jackets (40 Nos.), life lines, life line throwing apparatus and Signalling devices (rockets, flares, distress signal parachute, dyes, markers) need to be replaced as per boat plan and SOLAS-01 Job
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Semi Rotary hand pump of Bosun store and Aft peak tank bilge pump required servicing-02 Nos
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Piston ring (Compression ring-03 Nos & Oil ring-01 No)-12 Set
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VALVES:- All the sea chest valves and overboard valves to be Serviced & pressure test to be done :-Parts to be replaced-
Valve Size 150 MM-07 Nos
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Pipe fittings at all Toilets and Bathrooms, Mess & Dining Hall with heavy duty (high density) PVC pipe line and valves-01 Job
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AC PLANT:-(10 NOS) A) Split AC to be replaced with new ( Make- Midea Carrier)
(ii) VIP cabin (1 Ton cap) - 01 No. (iii) Captain Cabin (1Ton cap) - 01 No (iv) SOs Cabin (1Ton cap) - 02 Nos. (v) Officers Mess (1Ton cap) - 01 No (vi) ORs dining (2 Ton cap) - 01 No.
(vii) Jawan Accommodation (1.5 ton cap) -03No. (viii)SOs dinning Hall ( 1 Ton Capacity) -01 Nos All AC drain pipes and insulations to be covered with 1 inch PVC pipe also required properly fitting with an organised manner.
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Railing Pipe & Glass :- Accessories & fittings to be replaced with new parts :-
Pipes, flanges, elbows, complete railings, weather deck glass and port fwd side VIP cabin glass-01 Job
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All hose pipe (Different types or sizes)-02 Set
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Vertical shaft and outer casing-02 Nos
1
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Both hydraulic pump of HRP system, defective parts to be replaced-02 Nos
1
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One Multifunction display unit of reputed firm make to be installed in wheel house at suitable place and connection for feed/data of GPS, RADAR, ECO-Sounder, Magnetic compass etc. Also to be provided in multifunctional display i.e. M.F.D. should be synchronised with GPS/RADAR/ECO Sounder, Magnetic compass etc.-01 No
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Bed (box type) SO’s Cabin/dining .Parts to be replaced with new parts :-
2 Nos bed (box type) to be fitted at present SO’s dining room with table of suitable size-02 Nos
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Anchor winch motor switch -03 Nos
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Angles and Plates-02 Nos
1
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Thermostat-02 Nos
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Fire hydrant servicing-06 Nos
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HOT PLATE :-Parts to be replaced with new parts :-
Total Hot plate system i.e. total wiring, Rotary switches, Fuses, Hot plate Coils, Over heat sensors of each hot plate, Coil Base, wire with solid insulation, all connecting points. Auto cut system to be provided for hot plate at galley room.
** Each hot plate should have separate control switches and MCB of marine grade-04 Set
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Oil cooler inner tubing-02 Set
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Smoke detectors to be installed in each cabin/room i.e., officer room. VIP room, SOs cabin, SOs dining, ORs Barrack, ORs dining, galley, Kote, magazine, Bosun store, engine room etc with central alarm system in jawan cabin, main deck and wheel house-20 Nos
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Various exhaust silencer, Exhaust Pipe muffler and insulation (Asbestos clothes and asbestos rope)-02 Set
1
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D D Fire Pump – 01 No Parts to be Serviced:-
Make- Azcue, Type- Centrifugal, model no-
CA50/7-A, POWER-6.7 KW @3000RPM, AMP- 415 Volt -01 No
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All Monkey deck railings, stantions, Conduit pipes & Guard rails
(A) Parts to be replaced with new parts of monkey deck
Wasted / thinned Monkey deck railings, conduit pipes, fixtures & guards rails-01 Set
1
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ANTICIPATED SCOPE OF WORK FOR UNDER WATER HULL PORTION :-
100% under water hull to be visually surveyed. Structure graded critical to be surveyed with the help of ultrasonic equipment. Particular attention to be paid to the hull plating in the vicinity of propellers, shaft. Boot top areas (including wind and water areas), inlets/outlets and areas in the vicinity of keel which rests closely on dock blocks for sign of corrosion and damage i.e breakdown of paint, dent, pinholes, cracks, etc. Indentation on the shell plating be closely examined taking into consideration the effect on the structural strength and eddy raising current. The permissible limits of distortions /indentation on the plates are to be guided structural Drawings-01 Job
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Sewage discharge pump with motor required to be replaced
PUMP- Make- JOHNSON, Model No. KGEC 12B-5, Type- Horizontal, Self-Priming Centrifugal, Motor- 1.5 KW -02 Set
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Existing fitted 2’’ dia pipe (with fittings) required to be replaced at galley wash basin and additional 4” dia drainage pipe required to be replace for proper drainage-01 Job
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Insurance cost and other charges - Cost of full insurance ( For complete cost of vessel) -01 No
1
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Injector sleeve-12 Nos
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Valve Size 32 MM-04 Nos
1
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Diesel Oil Tank air vent pipe, Clogged/Wasted drain pipe between decks, Sewage Tank Air Vent wasted portion & Sewage air vent pipe to Hydraulically pressure tested and replace the leaking pipe the satisfaction of IRS surveyor and BSF officials. -01 Set
1
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HRP unit base locking pin (Both Port & STBD side)-04 Nos
1
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Existing fire alarm buzzer in engine room and wheel house to be thoroughly tested and to be made operational-01 Job
1
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Service/Calibration to be carried out on the parts
01 No Clinometer (manual) calibration-01 No
1
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(B)Service to be carried out on the parts
Electric Motor of Anchor winch required servicing and varnishing-03 Nos
1
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Additional 01 no portable light weight Diesel/Petrol Driven fire pumps to be provided with mounting base and Canopy cover. (With hose pipe)-01 No
1
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Propeller shaft and connecting shafts of each Main engine need alignment, balancing and clearance checking-02 Nos
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AWNING FITTING: -Parts to be replaced with new parts :-
Awning fitting on middle deck along with fibre sheet. The Green fibre sheet with nut & bolts and aluminium strip on the top of wire fibre sheet (Approx length of all Strip is 50 mtr, nut & bolt with fibre washer -100 Nos. (approx.)-01 Set
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All Ball bearing, Roller Bearing for both HRP-01 Job
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At Jawan room there should be a proper drainage system for condensed water of split AC-01 Job
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Additional Domestic fresh water pump along with 5HP 3 phase CRI Jumbo Monoblock pump set size 75x65 mm or similar size. required fitting at suitable place in engine room along with 2 inch dia 100 feet PVC pipe -01 Set
1
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Service to be carried out :-
o(i) TV RO system available on board required complete servicing with one year channel subscription -01 Job
1
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9 ltr capacity mechanical foam type fire extinguisher-08Nos
1
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Complete Toilet seats including all Indian/Western type-09 Nos
1
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PETROL PUMP & FUEL DISPENSER UNIT (1 set)
Complete petrol Pump required to be replaced with new and provide/installed at latest version (01 set) petrol pump along with 10 mtr delivery heavy duty pipe with motor with fitting attachment. (Minimum 4 Years complete warranty provided by the OEM/ authorized dealer).
** Petrol Pump & Dispenser units base height to be increased 4 inches from deck plate and to be rest on it.-01 Set
1
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LED Flood light water proof 250 watts -04 Nos
1
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Wooden Key Box required in SO’s cabin STBD Side)(2’x2.5’x 4’’)-01 No
1
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Firms to carry out air pressure testing of tanks where structural replacement or work has been Carrier out like Port & STBD Fwd Void tanks, Port & STBD fresh Water tanks and Sewage tanks etc-01 Job
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Complete water pipe line-01 Set
1
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All Rubber packing/Gasket of Forward and aft booby hatch covers (total 4 Nos.) all windows/doors, all man holes, port holes and all air tight tank. All doors on weather deck retaining channels, all glass. Length – 300 feet (Approx.), Size- ½” x 1”, ½” x 1.5 “-01 Job
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Complete fuel line- 02 Nos
1
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RO Plant, Make-AQSUAS, Model-RO-250 LPH Capacity.Parts to be replaced with new parts :-
Lubi Motor, all pipe PVC line fitting, tap, water tank, filter, gauge, TDS gauge, sand filter, carbon filter, micron filter, membrane, flow meter, presser tube, stores water tank -200 ltrs capacity-01 Set
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REFRIGERATOR :- EQUIPMENT TO BE REPLACED:-
Deep Freezer 480 Ltr -02 Nos
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Additional 02 Nos. heavy duty commercial Induction cooktop with cooking utensils for making tea, coffee, soup, boiling milk etc-02 Set
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Wheel House door and heavy duty automatic hydraulic door closer to be Replaced-01 Job
1
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Cradle foundation worn out, required to replace-04 Nos
1
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GPS latest VERSION Koden (or any reputed firm) model GPS. Existing GPS Make- ONWA PLOTTER-01 No
1
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Fuel filter element-02 Set
1
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HRP Thruster and clutch system required to be renovated and same to be synchronised with main Engine-02 Nos
1
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Main engine foundation all mounting pads with proper alignment-02 Set
1
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Turbocharger -02 Nos
1
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Service to be carried out on the parts
Overhauling complete Anchor winch assembly-03 Set
1
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Air cleaner element -02 Nos
1
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HRP PROPULSION SYSTEM :-
• HRP Thruster System BV model No 3212-DV (Deck mounted propulsion units’ type) PORT side – Sl. No.39610702-1,STBD side-Sl. No. 39610702-2.Parts to be replaced with new OEM recommended spare parts:-
Port and STBD side HRP unit overhauling. Complete clutch plate and pressure plate set, bearings, all “O” rings and Seals-02 Set
1
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45 ltr capacity fire extinguisher CO2 type-01
1
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Jawan dining room sink to be replaced and drainage system required to be repaired-01 Job
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Complete Electrical wiring with harness & meters -02 Set
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02 Nos Search light complete sets fitted on the Monkey deck by High beam focus (LED) light having a beam capable of illumination upto 400 mtrs and Visibility upto 300 mtrs in night with Halogen Lamp-500 Watt , wirings, holder clamps with 02 Nos Halogen Lamp as spare
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Service to be carried out on parts :-
Pressure testing of all fire lines to be done with satisfaction of IRS and BSF Officials. (And replaced of defective)-01 Job
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02 Nos. HP laser jet printer M1005 MFP (Multi- Function Monochrome Laser Printer) with 06 Cartridge to be provided- 02 Nos
1
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Valve Size 20 MM-06 Nos
1
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Window wiper motor in the wheel house
Make- Spec toms Engg. Pvt Ltd, 230 V, 50 HZ 1ph Window wiper motor 04 Nos. to be replaced with compatible complete assy-04 Nos
1
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02 Nos Tubular 200 AH each battery for inverter-02 Nos
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Big end bearings-12 Nos
1
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All nut & bolts-20 Nos
1
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Main Engine –12V x 17 Plate(130 AH) Exide battery -04 Nos
DG Set-12V x 25 Plate (180-200 AH) Exide Battery-04 Nos- (Total 08 Nos)
1
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Main Switch Board (MSB) 415 V 230 Amp-
MSB of both DG Set required servicing and defective various gauges, indicators, sensors, tachometer, pressure switch, temperature switches, various gauges, tachometer, magnetic switch, over speed switch, frequency adjusting meters, circuit breakers to be replaced.-02 Set
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Service to be carried out on the parts- Fitting and adjusting Marine Set-01 No
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Oil Seal 70-85-8 -04 Nos
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Various Antennas like RADAR Antenna base, GPS base, antenna base, and search light base all are required to be repaired-01 Job
1
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Mud boxes (strainer and fixtures) under water portion to be replaced-01 Job
1
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Anchor stowage frame to be replaced-03 Nos
1
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01 No Magnetic compass (Make- Raytheon, Type- Reflect 1, 2 & 3)-01 No
1
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Synchronisation of joystick dial indicator and further propeller error should be rectified-01 Job
1
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Complete Wheel house console, Switches, all gauges, all indicators and harness. Parts to be replaced with new parts-
Navigational wheel house console, Switches, Gauges, indicators and harness & also to be synchronised with main engine-01 Set
1
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‘V’- Belts of hydraulic pump-04 Nos
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Port and STBD All the electronic Control Units (ECU), relays, sensors, complete Solenoid switches, HRP Rotary Switch, Panel Control Board (PCB), Panel mother board, wire fitted in wheel house and main engine to be replaced.
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Sea water cooling suction and delivery pipe line of DG Set complete Replacement. Also mounting base of Sea water cooling pump required to be modified accordingly- 02 Set
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Manifold Oil supply Pipe, tubing Oil supply Pipe, tubing Oil by pass of both engines and Coolant Pipe -02 Nos
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Valve Size 55 MM-02 Nos
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All types of belt-02 Set
1
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Control Panel Board with all accessories including all Electric Wiring Harness, indicators, sensors, required according to compatible with New DG Set-02 Set
1
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Snap Ring Piston Pin -24 Nos
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Davit Arms-04 Nos
1
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Anchor ( Stockless 350 kgs) -01 No
1
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Davit Limit switch-04 Nos
1
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Fuel transfer pump with motor - 01 sets. are required to be Serviced.
Pump- Johnson Make, Model SRT 508, Motor- 1.1 KW
Fuel transfer pumps and motor- ( 01 Set)-02 Nos
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Gear oil OMALA 150 or Equivalent -280 Ltrs
1
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Hand spray/Jet spray in all bathroom and toilet-09 Nos
1
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Gear case overhauling and filled with lubrication oil-03 Nos
1
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Fire hose pipes (Pipe Size- 3 /2.5 inches dia)- 06 Nos
1
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Additional 01 No Anchor Wire rope to be provided Size 16mm, Length-60 Mtr Breaking strength- 15.2 Ton, one side folded back eye with thimble and pressed metal sleeve at 3 places for on board spare-01 No
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Computer System (with two year warranty).
02 Nos. Computer Set (Monitor, CPU, UPS, Key Board, mouse, with Full accessories) latest version of Dell/HP to be provided.
** Specification: Operating System- Intel i5 with latest generation, DDR4 16 GB System memory with 512 GB SSD or Above.Make: HP or DELL-02 Nos
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Additional 01 No SS (316 Grade) Wash Basin required to be fitted at stern side-01 No
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24 Volt DC Alternator same capacity & model (Make Cummins)-02 Nos
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Good quality MS Pipelines from overhead syntax tanks to bathroom/toilet & Mess/Dining Hall (Approx length is 100mtr)- 100 Mtrs
1
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Rubber “O” ring Various Size -30 Nos
1
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Parts to be replaced :-
Hose pipe of DD fire pump approx 100 feet size, as per pump Specification-01 No
1
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General alarm, general alarm without hooter, general alarm audio visual alarm, heat detector, remote ventilation shut off -01 Job
1
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Domestic Fresh Water Pump with motor – 2 Sets. are required to be replaced as per marine standards.
PUMP- Make- JOHNSON, Model No. KGEC 12B-5, Type- Horizontal, Self-Priming Centrifugal pump. Motor- 1.5 KW-02 Nos
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Anchor locks for anchors to be replaced-03 Nos
1
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Radiators with full accessories -02 Set
1
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Crank shaft checking and clearance of main, big end bearings and matching in both engines)-02 Nos
1
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Cradle Rubber seating-04 Nos
1
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02 No Aneroid Barometer required to be calibrated-02 Nos
1
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Push valve flush system along with direct flush valve both. (Jawan toilet)-05 Nos
1
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MAST REPAIR WORK :
(A) Parts to be replaced with new parts of Mast
i)Base Plate of anchor light, Navigation light, Main Mast, National and BSF Flag -04 Set
1
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Additional On Board Spare parts :-
Membrane-02 Set
1
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Service to be carried out on the parts (Service of the parts to be carried out by manufacturers authorized / reputed service centre/ yard):-
Control panel & indicator of engine room and bridge console synchronisation need to be serviced. Errors to be corrected. Both side control panel to be made operational-02 Nos
1
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Crank shaft main bearings, cam shaft bush complete set-02 Set
1
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Bed Mattress (3 inch) required to be replaced in Jawan Accommodation/VIP, Captain & SO’s cabin-38 Nos
1
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Piloting/Towing charges from Koteshwar (Gujarat ) to builders yard and back including cost of fuel-01 Job
1
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Lifting Bar -04 Nos
1
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Valve Size 25 MM-04 Nos
1
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Joy stick set -02 Set
1
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Starter Motor (both engine)-02 Nos
1
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(B)Service to be carried out on the parts
Davit Motor -04 Nos
1
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New Davit wire (10mm) with thimble and sleeves, B/S 2Ton, Length 60 Mtr one side fold back eye with thimble and pressed metal sleeves at three place other side plain.-04 Nos
1
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Wire mesh of various ventilations/exhaust on main deck to be replaced. Approx. 9” x 9”-01 Job
1
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Embarkation ladder (4 Nos.) & MS guard -04 Nos required to be replaced-04 Nos
1
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Defective railing and stanchion of all ship side main deck and weather deck -01 Job
1
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Complete 24-volt panels and charging system & transformer and testing -01 No
1
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Injector Calibration and pressure testing.(both engine)-12 Nos
1
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Complete Flush system with pull flush lever at cistern box (SOs, VIP & Captain cabin)-04 Nos
1
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Exhaust valve -12 Nos
1
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All 12 Nos door locks are required to be replaced & Forward door hatch lock replaced (SS door lock). Additional same pattern 05 Nos. door lock required In OBS store-17 Nos
1
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RADAR system. Make Koden (or any reputed firm of latest model), Display unit type-MRD-97 - Only Radar display Unit with accessories to be replaced-01 No
1
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02 Nos Pump (1 HP) are required to be installed at outside the aft ballistic tank/peak tank also piping arrangement should be done for maximum water transfer, when required-02 Nos
1
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Fresh water tank inlet / filling pipe (dia 3/4”)-01 No
1
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New refrigerator (165 Ltrs) single door-01 No
1
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Marine Set:-Parts to be replaced with new parts Digital selective calling (DSC) sailors set with latest version Sailor – RT4822 VHF DSC.
A)Parts to be replaced with new parts
Latest Model marine set with power Adopter.Digital selective calling new version (same capacity)-01 Set
1
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Anchor roller to be replaced-03 Nos
1
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Hub Fan-02 Nos
1
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Batteries: -Parts to be replaced with new parts :-
Emergency Exide Power Motive battery 12 volt 25 plate-02 Nos
1
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Electric Motor of Anchor winch (03 Nos.)Make- Hemant Engineering, Electric motor output- 5 HP, 1500 RPM 415 V,AC,3 Phase 50 HZ of IP 56 protection class B Insulation.
(A)Parts to be replaced with new parts :-
Anchor winch electric motor Bearings & bushes -03 Nos
1
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VIP & Captain Cabin wooden bed to be replaced with new-02 Nos
1
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CABIN. Floor mat to be replaced by PVC Linen 03 mm sheet-01 Job
1
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Oil seal 45-62-10 -08 Nos
1
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Bridge clear view wind screen glass in the Wheel House is not clearly visible.All glasses (13 Nos, size-2’ x 4’) along with rubber bit and aluminium to be replaced-13 Nos
1
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Inter Cooler-02 Nos
1
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Diesel Pump (self-priming) available in vessel required to be serviced. (Make- Chintan Engg. Model No. MSF-25, Watts-2x6VA)-01 No
1
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(B) Equipments to be serviced i)LED TV (80 CM) for various cabins -05 Nos
1
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Gooseneck pipes and vent pipes of all internal tanks (Fuel, Water etc).
Parts to be replaced with new parts :-
Gooseneck pipes & vent pipes of all water tanks & fuel tanks -01 Set
1
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STEEL PLATE REPLACEMENT :- i. Vessels bottom plating, both ship side shell plating including wind & water strakes, Aft ship side plating, front ship side plating, entire main deck plating, port hole, Bridge and bridge deck plating, super structure plating, vertical plating, all monkey deck along with stiffeners plates if rusted required to be gauging of thickness and replaced the plates. ii. Equipment bases, Radar Antenna base, GPS base, Navigational light antenna base, and search light base all are rusted required to be replaced. iii. All tanks (sewage tanks, water tanks, Fuel tanks, Void tanks) to be internally examine & clean, gauging be carried out as per necessary and if required plate replaced.
iv .Bulk heads, hatches, exhausts, Winch covers, Roof covers of main engine, 03 Nos. Anchor base structure deteriorated required to be renovate. v. All ventilators on main deck base found rusted same to be required chipping and painted, meshes packing & gasket accessories required to be renewed. Note:- All steel surfaces required to be chipping & gauged for thickness. All deteriorated plates to be replaced. vi. Alarm based panel of wheel house, Main engine HRP gear box cover hinges, HRP Engine enclosure at top and doors packing, Roofing, base, plates of main deck petrol station, Electrical panel of both Anchor Winch, Roofing of the machinery room entrance, Corroded /rusted MMG protection guards, HRP covers, HRP protection vertical wall of the hull, angler iron stiffeners all are required to be chipping and gauging for thickness if plate deteriorated required to be replaced. vii. Any other steel related replace required at the time of dry dock repair in any fittings / fixtures of complete vessel will be covered. Any plates / iron structure Visibly identified as deteriorated needs replacement. Plate renewal to be carried out as per applicable diminution limit and visual examination. viii. Approximate steel plate estimated to be replaced during the dry dock repair
A Parts to be replaced with new parts Srl No Particulars Qty
i. Main Deck 4 ton (approximately)
ii. Middle Deck 3 ton (approximately)
iii. Monkey Deck 2 ton (approximately)
iv. Ship side 5 ton (approximately)
v. Under Water 4 ton (approximately)
The actual quantity of steel replaced/renewed during repair will be assessed by the BSF Board of Officers and BSF Supervisory staff for dry dock repair and the payment will be made for actual consumption as per quoted rate per tonnage. The additional /less payment of steel will be division of rates by 18 Ton. Steel plate should be approved by IRS /Classification society.
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Cylinder liner-12 Nos
1
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Separate closing valve in each bathroom’s in suction main pipeline should be provided-09 Nos
1
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Bilge Pump with motor – 02 sets. are required to be replaced.
Pump Make- Johnson, Model No. CH40 -160 d2, Type - Horizontal, Self-Priming Centrifugal pump with Motor- 7.5 KW are required to be replaced
-02 Nos
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Radial Propeller Shaft seal -06 Nos
1
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Service to be carried out on the parts ( 03 Nos)
i) Wheel house ( 1.5 Ton cap) - 01 No
ii) BOP Comdr Room (1.5 Ton) - 01 No
iii) Jawan Accommodation (1.5 Ton cap) - 01 No
1
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Servicing/Calibration to be carried out on the parts (Service of the parts to be carried out by manufacturers authorized / reputed service centre/yard):-
Cylinder head (Decarbonising/Checking surface clearance and finishing ) Both engine-02 Nos
1
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Valve Size 50 MM-22 Nos
1
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Deck cleaning machine (car wash type) (230 volt 1 KW) superior quality to be provided-01 No
1
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Both propeller to be cleaned and polished, also propeller dimension and thickness need to be check and if thickness reduce then rematling to be done. Also balancing of propeller to be done-02 Nos
1
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Fuel and water separator -02 Set
1
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Lube oil filter -02 Set
1
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PAINTING WORK: - Complete painting of whole vessel under water, all internal compartment, external decks, bulk heads, all FO tanks, FW tanks, sewage tank, void tank, and engine room as per painting scheme to be done after preparing the surface by sand blasting. Draught Marks also be done.
All pipes in the engine room and vessel to be painted according to type of fluid flow. Arrow markings indicating the direction of fluid flow to be provided.-01 Job
Painting scheme enclosed as appx “B”
1
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All Oil seal, dust oil seal, “O” ring bushes -32 Nos
1
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Complete Upper and Lower Gearbox unit-02 Nos
1
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Loud speaker, PA/Intercom system.
Make- Ahuja, Model – DPA 370-01 Set
1
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All cabins side panel required to be replaced-01 Job
1
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Cleaning of HSD service tank of both main engines by removing the complete engine unit from deck using crane/ winch arrangements and fitting of drain valves in HSD service tank-02 Nos
1
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02 Nos toilet to be modified from western pattern seating to Indian pattern seating with separate flush valve in Jawan bathroom-02 Nos
1
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Valve seat-24 Nos
1
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All the air vents to be Overhauled and meshes required renewal-01 Job
1
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Davit Motors -04 Nos.Specification - 3 Phase squirrel cage motor Type- 3 Phase squirrel cage induction, TEPC Supply- 415 Volts, 3 Phase, 50 HZ AC, Rated capacity- 1 HP at 1500 RPM. (A) Parts to be replaced with new parts:- Davit Arm Wheel, Pulley guard, Locking Pin of Davit Boom-04 Nos
1
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MAIN ENGINE (PORT/ STBD): - MAIN ENGINE MODEL NO NTA 855M (BC-III) KIRLOSKER CUMMINS 325 HP – 2 NOS (MAJOR OVERHAULING)
PORT side main Engine model No NTA 855M (BC-III) Kirlosker Cummins 325 BHP (Sl. No.25279565 run hrs covered 4737.45 Hrs as on 19.02.2025).STBD side Main Engine model No NTA 855M (BC-III) Kirlosker Cummins 325 BHP (Sl. No.25279828 run hrs covered -4745.35 Hrs as on 19.02.2025).. Parts to be replaced with new parts for 02 Nos. Main Engine (From OEM genuine parts):- i) Piston-12 Nos
1
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Heavy duty battery cable and terminals, On/off switch etc for Batteries for Both Main Engine & DG Set-06 Sets
1
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Davit Arms to be strengthened by welding 02 support for both side (Modification)-04 Nos
1
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Governor (both engine)-02 Nos
1
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Spare / Additional LED bulbs -100 Nos
1
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Colour coding all pipes and valves be done as per marine standards-01 No
1
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Under water sea suction line, mud box, strainers and other fixture in engine room, FW Tank & Peak tank and Sewage tank etc at the hull. Parts to be replaced with new parts-
Plates as per requirement, all the suction line and strainers of FW/FO/Engine Room Bilge/Sewage Tank etc. at the hull, plates to be fitted with double plated at suction- 01 Job
1
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LIGHT & FIXTURES .Parts to be replaced with new parts:-
Light fixtures on the outer deck with LED lights-24 Nos
1
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Battery Charger unit-01 No
1
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Valve guide-24 Set
1
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Complete engine oil with OEM recommended oil 15W40 ( both engine)-64 Ltrs
1
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Water sprinkler system for magazine & Kote with air/water need servicing also defective pipe line to be replaced-01 Job
1
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Fuel Pump (Calibration and adjustment as per specified fuel pressure for marine engine regulation)-02 Nos
1
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ANCHOR WINCH AND CHAIN / CABLE: - Rope- Dia – 16 MM
Rope drum speed – 9 Mtrs/Min @ 1000 Kgs for 30 Min
Electric motor output- 5 HP
Electric motor – 1500 RPM
Current – A/C, Voltage supply- 415 V
System of control- Push button operated Weight of winch with motor- 875 Kgs approx. Gear Box Reduction type, Fabricated Oil splash lubricated, mounted on the base frame.
Parts to be replaced with new parts :-
Turnbuckles and swivel assy, brake pads, Anchor Windlass clutch magnetic brakes- 03 set each
1
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All the tiles (09 Bathrooms), closets (09 Nos) and Wash basin (10 Nos. with SS 316 Grade) of bathrooms of VIP room, Captain cabin, officers dining room, both SOs cabin, Jawan dining room and Jawan Toilet to be replace.
Sufficient slop must be provided to drain the water when vessel is in floating condition All tiles should be non-skid type only-01 Job
1
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Additional 01 No. Sea Water Pump for DG Set to be provided in reserve for immediate replacement of defective sea water pump-01 No
1
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Ship Side all Tyre Hanging galvanized chain rusted required to be replaced -90 (approx.) feet with hook and nut & bolt as per fitting with SS chain and D-Shackles (316 Grade)-90 Feet
1
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Silencer pipe covered by asbestos clothes-02 Nos
1
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Canopy cover -03 Nos
1
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Radial oil seal ,Top Seal -06 nos
1
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Complete major overhaul gasket set (Full)-02 Set
1
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Main engine door rubber beat -04 Set
1
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All wall fan (Usha/Havels/Anchor etc)-12 Nos
1
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Service to be carried out on the parts :-
Repair be carried out and check the packing and water tightness - 01 Set
1
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Set top Box- 07 Nos
1
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9 ltr capacity CO2 water type fire extinguisher -06 Nos
1
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FIRE FIGHTING APPLIANCES: - Parts to be replaced with new parts :
Flanges, fittings, Fire lines, clamps, gaskets, nut and bolts of fire hydrant line-06 Nos
1
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Rocker arm bush & shaft-02Set
1
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Mast arm & flag hoisting pulley-02 Nos
1
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Additional 02 set Hot plate with coil -02 Set
1
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Heavy duty canvas covers required for all navigational and electrical equipment, electronics equipment, vibrator machine, cycling machine, Treadmill-01 Job
1
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ULTRA SOUND GAUGING (USG) :- All steel plates, decks and tanks plates to be de-rusted and ultrasonic thickness measurement to be carried out at Approx. 2000 points to assess extent of corrosion. On the basis of USG report all plate diminished more than 20% of original thickness must be replaced with the plate of original thickness and grade to the satisfaction of IRS surveyor.
1
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Both SOs cabin wooden bed (box type) to be replaced -06 Nos
1
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Davit manual rotary gear box servicing and filling OEM recommended oil-04 Nos
1
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All bunk fan with copper winding-30 Nos
1
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Valve Size 80 MM-05 Nos
1
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Valve Size 40 MM-20 Nos
1
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Corrosion resistor assy-04 Nos
1
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(B)Service to be carried out on the parts:-
All valves fitting after pressure testing-01 Job
1
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Additional 02 Nos Davit Motor breaker for OBS-02 Nos
1
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Hot water Geysers (25 ltr cap) in Galley and Jawan bathroom required to be replaced- 02 Nos
1
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