Military Engineer Services Tender
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Costs
EMD
₹ 70,000Document Cost
₹ 500Tender Fee
Refer Documents
Summary
Repairmaintenance Of Dg Set Incl Lt Cable Panel Changeover And Allied Works And Repair Maintenance Of Eot Cranes Of Esh Inside Depot Area Sewar Fort And Klp Area Under Ge Bharatpur
Description
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Contact
Tender Id
2024_MES_674621_2Bid Award Id
ViewTender No
8425/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
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Documents
BOQ Items
Comprehensive maintenance (Consisting of normal repairs) preventing maint as follows Ones in four months of electrically operated travelling (EOT) cranes of capacity 2 Ton make: Rock well at site complete all as specified and directed by Engineer -in- Charge
Note: -
(a) The crane shall be repaired by OEM or its authorised service Engineer/workshop/channel partner.
(b). Replacement of the unserviceable spare parts shall be measured and paid sepreatly.
(i) Long Traverse
(a). Cleaning of Gear box and oil level checking rectification of leakages if any.
(b). Checking Assembly vibration.
(c). Brake Adjustment.
(d). Long Traverse wheel checking for any noise.
(e). Geared couplings - grease checking and nut tightening.
(f). Checking of hydraulic oil in thrustor brake
(g). Checking of electric motor connections
(h). To check the cut off at extreme end with limit switch.
(i). Checking and greasing \ oiling of plumber block.
(j). Long traverse.
4
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(ii) Cross Traverse
(a). Cleaning of Gear box and oil level checking rectification of leakages if any.
(b). Checking Assembly vibration.
(c). Brake Adjustment.
(d). Long Traverse wheel checking for any noise.
(e). Geared couplings - grease checking and nut tightening.
(f). Checking of hydraulic oil in thrustor brake
(g). Checking of electric motor connections
(h). To check the cut off at extreme end with limit switch.
(i). Checking and greasing \ oiling of plumber block.
(j). Cross traverse. (iii) Hoist Motion (a). Gear box oil level check & rectification of leakages.
(b). Checking Assembly vibration.
(c). Brake Adjustment.
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(d). Checking for the main bearing of the rope drum including greasing.
(e). Geared couplings - grease checking and nut tightening.
(f). Checking of hydraulic oil in thrustor brake.
(g). Checking of electric motor connections.
(h). Checking wire rope & greasing.
(i). Adjustment of rotory limit switch.
(j). Bearing grease \ oiling in bottom block \ hock. (iv). Electrical Network
(a). Checking the contractor for overheating and flashing.
(b). general checking of contacts and connections.
(c). Cleaning of control panels.
(d). Checking of connection AC Drive and othher drives for smooth functioning of the same.
(v). Down shop lead (DSL)
(a). Checking the alingment and rectification.
(b). Cleaning of the moving \ slidding objects.
Ditto as per sr No 1 above but for electrically operated travelling (EOT) cranes of capacity 2 Ton make: Rock well
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Comprehensive maintenance (Consisting of normal repairs) preventing maint as follows Ones in four months of mechanically operated cranes of capacity-03 Ton at 8 MSD shed,39 FAD area including cheking of strength and proper functioning of chain pulley and chain at site, greasing/oiling, hoist streingthnening/repair work complete all as specified.
16
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M&L for painting of 05 Ton EOT crane ,applying one coat of red oxide primer and two coat of synthetic enamled spray paint of existing color on different surafces incl preparing of old steel surface by scratching/removing rust, dust and old paint etc with wire brush, emery paper, grinder etc and making surfaces smooth for achieving better grip between surafce and primer, complete all as specified.
12
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M&L for painting of 02 Ton EOT crane ,applying one coat of red oxide primer and two coat of synthetic enamled spray paint of existing color on different surafces incl preparing of old steel surface by scratching/removing rust, dust and old paint etc with wire brush, emery paper, grinder etc and making surfaces smooth for achieving better grip between surafce and primer, complete all as specified.
2
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Attending Complaints and rectification of electronic, electrical and mechanical defects by authorized experience technician for flame proof EOT crane of capacity upto 5 Ton, Checking of uncerviciable electrical system and find out defect of control wiring in control panel (Hoist, Long Travel, Cross Travel) Control Switch Limit Switch Rectified the same and made serviciable complete and testing thereafter complete all as specified.
Note: - (a). The complaint shall be notified to the contractor by engineer - in - charge / JE E&M telephonically / personnaly / by SMS recorded in the register mentioned for the purpose. (b). Contractor shall make neccessary arrangement to attend the complaint.
(c). Cost of any minor nature of repair / replacement of petty item such as nuts, bolts, washers, screws, piece of electrical cable upto 0.5 meter length etc, is deemed included in the unit rate quoted by the contractor.
(d). Any other major item / repair required for the rectification shall be measured and paid seperately under respective item of the schedule as supply only.
45
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Supply only single phase preventer for EOT crane & connecting complete all as specified.
4
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Supply only Power contractor 09A AC3 3 phase 415V AC with 1NO + 1NC , auxiliary contact,Coil voltage 24V DC
3
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Supply only Power contractor 25A AC3 3 phase 415V AC with 1NO + 1NC ,auxiliary contact ,Coil voltage 24V DC Make:- Schneider, L&T, Siemens
2
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Supply only Power contractor 18A AC3 3 phase 415V AC with 1NO + 1NC ,auxiliary contact, Coil voltage 24V DC Make:- Schneider, L&T, Siemens
2
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Supply only Power contractor 16A AC3 3 phase 415V AC with 1NO + 1NC ,auxiliary contact, Coil voltage 110V DC
2
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Supply only Power contractor Size 3 45A AC3 3 phase 415V AC with 1NO + 1NC ,auxiliary contact ,Coil voltage 110V DC
1
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Supply only Thermal overload relay 3 phase 415V AC relay range 12-18A
2
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Supply only Thermal overload relay 3 phase 415V AC relay range 2.5 - 4A .
2
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Supply only Step Down Transformer double wound, 415-400-380-0/0,12,24,30,110V AC 100VA .
3
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Supply only Step Down Transformer 415-400-380-0/0,110,220V AC 0.5KVA.
2
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M&L for Repairing of electric motor of EOT crane, AC 3 phase, by dismantling the motor and taking out the old winding wires, cleaning the slots, rewinding the motor with appropriate size of super enamelled copper winding wire, and varnishing complete including replacing the worn out bearing reassembling the motor fixing in same position and testing complete all as specified and directed by Engr In charge. Note : The quoted rate shall be deemed to be included for cost of roller & bearing.
5
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Supply only MCB 40A, TP, 415V AC.
3
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Supply only MCB 10-16A, TP, 415V AC.
5
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Supply only AC Drive(VVVF) 7.5KW G7 HD 3 Phase 415V AC .
1
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Supply only AC Drive(VVVF) 5HP, HD, 3 Phase 415V AC .
1
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Supply only Dynamic Braking Resistance (DBR) Aluminium Clad type 2000W, 100ohms Make:- Speedage, USGC, Laxman Electronics.
2
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Supply only Dynamic Braking Resistance (DBR) Aluminium Clad type 1000W, 50ohms .
2
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Supply only Rubber Buffer Size 90mm round with bolt .
4
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Supply only Rubber Buffer Size 120mm round with bolt Make:- Speedocontrol, USGC, Laxman Electronics.
4
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Supply only Flame Proof Hydraulic Thyristor Brake 100mm
1
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Supply only Flame Proof Hydraulic Thyristor Brake 160mm
1
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Supply only Flame Proof Hydraulic Thyristor Brake 200mm
1
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Supply only Flame Proof Hydraulic Thyristor 18Kg, 3 Phase 415V AC .
1
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Supply only Flame Proof Rotary type limit switch Make:- Shyam Switchgear, USGC, Sudhir Switchgear .
1
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Supply only MSP Relay 110V AC, 3P Make:- Salzer, PLA, Omron.
3
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Supply only MS Equalizing Pully of size 250mm with center bore 80mm. Make:- USGC, SS Engineering, GPS Crane.
1
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Supply only Sperical Ruler Bearing 22211. Make:- SKF, NSK, Norma
2
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Supply only Sperical Ruler Bearing 22208.
2
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Supply only Steel Wire Rope 12mm FMC, Construction 6x36. .
60
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Supply only Cable Resting Trolley with wheel .
16
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Supply only PVC felexible cable 1.5sqmm, 16 core, copper .
36
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Supply only PVC felexible cable 4sqmm, 3 core, copper .
120
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Supply only PVC wheel roller of existing size for supporting DSL cable of size 4sqmm X 3core copper conductor cable complete all as specified and directed
100
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Supply only gear oil in gear box, Type:- EP140 oil Make:- HPL, Caltex, IOC
100
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Supply only hydraulic break fluid .
50
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Supply only burn out break shoe liner of LT,CT,Hoist brake of 200mm, 160mm, 100mm, Dia for 5Ton capacity Flame proof EOT Crane all as directed by engineer in charge.
5
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M&L Carrying out 'B' check ones in six months as per OEM for 70 KVA water cooled by unscrewing nuts, bolts and servicing of DG set by authorised wrksp with changing of coolant, belt greasing and oiling of parts and toping up, cleaning of inner body of diesel tank by removing sludge etc and cleaning of Radiator assembly complete with chemical and reassembling the DG set after repair/Replacement of unserviceable parts and testing complete in all respect as directed by Engineer-in-Charge.
Note:-(a) The DG set shall be repaired by OEM or its authorised service Engineer/workshop/channel partner at site.
(b)The cost of following Spare parts shall be deemed to be included under quoted rates. (a) Fuel Filter (b) Oil Filter (c) Main Element for Air Cleaner (d) Testing of battery with top up required distilled water
(e) Burnt out battery terminal (f) Coolant
1
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All description as per item no. 43 of capacity of DG Set 50 KVA
1
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All as per item no. 43 of capacity of DG Set upto 40 KVA
8
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All as per item no. 43 of capacity of DG Set 93KW diesel engine
1
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All as per item no. 43 of capacity of DG Set 62.5 KVA
9
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All as per item no. 43 of capacity of DG Set 125 KVA
1
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Attending Complaints and rectification of electronic, electrical and mechanical defects by authorized experience technician for DG set of capacity upto 125KVA, Checking of uncerviciable electrical system and find out defect of control wiring in control panel/changeover,checking of engine/alternator/dynamo /canopy and rectified the same and make serviciable complete and testing thereafter complete all as specified and directed by engineer - in - charge. Note: - (a). The complaint shall be notified to the contractor by engineer - in - charge / JE E&M telephonically / personnaly / by SMS recorded in the register mentioned for the purpose. (b). contractor shall make neccessary arrangement to attend the complaint.
(c). Cost of any minor nature of repair / replacement of petty item such as nuts, bolts, washers, screws, piece of electrical cable upto 0.5 meter length etc, is deemed included in the unit rate quoted by the contractor.
(d). Any other major item / repair required for the rectification shall be measured and paid seperately under respective item of the schedule as supply only.
50
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M&L for making good to exhaust Pipe of existing size by welding and fixing asbestos rope of suitable size over complete length incl suitable size of pipe approx 3 Mtr lengh complete all as specified.
1
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S&F Electric Coil of Power contractor upto 125 KVA capacity DG Set complete all as specified.
5
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M&L for electrical rubber chequred mat, size 2 m x 1 m x 19 mm complete all as specified.
5
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Supply only pressure gauge, 100 mm size, fitted on delivery side of pump set , including dismantling the old one complete all as specified.
10
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M & L for Repairing radiator for 125 KVA DG set including dismantling from engine/canopy and taking to the workshop for necessary welding / brazing, descaling work etc including testing for leaks if any , steam washing the radiator and refixing on the engine/canopy complete all as specified and as directed.
1
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All as per item No 56 above but 50 to 115 KVA capacity
2
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All as per item No 56 above but 12.5 to 40 KVA capacity
2
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Dismantling the UNSV Automatic voltage Regulator of the 70 KVA DG set and replacement of the same with new as per existing make and size and fixing and testing complete all as specified.
1
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Dismantling the UNSV Automatic voltage Regulator of the 62.5 KVA DG set and replacement of the same with new as per existing make and size and fixing and testing complete all as specified.
2
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Dismantling the UNSV Automatic voltage Regulator upto 40 KVA DG set and replacement of the same with new as per existing make and size and fixing and testing complete all as specified.
3
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S&F of battery terminal copper conductor 70 sqmm with end joint of claims and socket suitable for 12 Volts battary one meter long of red/ black colour complete all as specified.
5
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S&F in replacement battery 12 volts, 80 AH capacity with initial charging suitable for DG sets complete all as specified and directed, .
1
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S&F in replacement battery 12 volts, 180 AH capacity with initial charging suitable for DG sets complete all as specified and directed, .
4
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S&F in replacement battery 12 volts, 200 AH capacity with initial charging suitable for DG sets complete all as specified and directed, .
1
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S&F in repairs ON LOAD change over switch 415V ,sheet metal enclosures 4 pole of capacity 200Amps. .
1
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S&F in repairs ON LOAD change over switch 415V ,sheet metal enclosures 4 pole of capacity 100Amps. Make: L&T or equivalent make as specified in Appx B
2
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S & F MCCB 03 pole 415 volts ,thermal magnatic release,adjustable type,250 Amps 36 KA rupturing capacity .
4
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S & F MCCB 03 pole 415 volts ,thermal magnatic release,adjustable type,200 Amps 36 KA rupturing capacity.
2
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S & F MCCB 03 pole 415 volts ,thermal magnatic release,adjustable type,100 Amps 16 KA rupturing capacity .
4
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S&F in repairs starter display card of DG set of capacity upto 62.5 KVA of existing size and model complete all as specified.
1
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Supply and fix in repair ignition switch with key for DG sets of any capacities fixed in position & connecting complete all as specified.
2
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Supply and fix in repair rubber hose pipe for air with connecting fitting & fixture suitable for upto 125K KVA DG Set of complete all as specified.
4
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Supply and fix in repair coupling bushes suitable for 40 KVA to 100 KVA capacity DG Set, fixed in position including proper alignment of Engine and Alternator suitable for DG set complete all as specified.
2
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Supply and fix in replacement of self starter 24 V with solenoid coil assembly complete fixed to DG set of 500KVA complete all as specified.
1
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M&L for taking out self starter of 12 volts DC from DG set, servicing of starter including replacement of clutch plate, moving control pinion, spring etc, fixed in same position complete all as specified.
Note :- The following works is included in the unit rate of contract quoted by contractor:-
(i) Rewinding of pinion assembly with suitable size of copper wire , varnishing and heating etc.
(ii) Replacement of worn out field coil (iii) Replacement of clutch plate assembly
(iv) Replacement of solenoid switch
5
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M&L for servicing and overhauling of dynamo/alternator including eplacement of unsv parts such as carbon brush, armature winding, varnishing of coil and reassembling and fitted with the engine including testing complete of capacity 12 volts.
5
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Supply and fix in replacement of self starter 12 V with solenoid switch assembly complete fixed to DG set of any capacity complete all as specified
2
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Supply and fix in repair flexible diesel pipe with banjo bolts and washers suitable for 40/50/63.5 / 70 / 100/115/125 KVA DG sets complete all as specified
5
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Supply only Engine oil grade 20W 40
475
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Taking down old unserviceable LT cable of size upto 240 Sqmm complete all as specified
1550
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Excavation in trenches not exc 1.5 M wide and not exc 1.5 M in depth for pipe line, etc in soft / loose soil getting out and levelling of bottom surface to required level all as specified and as directed.
250
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Returning filling in, including spreading, leveling, watering and well ramming in layers not exc 25 Cm thick soft / loose soil all as specified and as directed.
160
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Removing excavated material (Soils) from site to a distance not exc 50 M away and depositing where directed at a level not exc 1.5mtr above the starting point all as specified and as directed.
90
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Supply & spread unwashed dry river sand for sand cushioning and covering the under ground cable in trenches. (Note :- Punning thickness shall be measured.)
70
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M&L for brick protection with sub Class`B` bricks old size laid dry, flat over cable perpendicular across the cable in trenches complete all as directed.
6
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Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor complete of following sizes:-
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150 Sqmm 3.5 core
1000
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70 Sqmm 3.5 core
550
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Supply, laying, testing & commissioning LT XLPE insulated unarmoured (heavy duty) electric cable of single core 150 Sqmm with stranded copper conductor 1100 volts grade (ISI marked) & laid in trenches/pipes or fixed on pole
120
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Boring of holes under road, pavement, hard standing by trenchless technology using suitable tools and machinery for laying of pipe upto 150mm bore complete all as specified and as directed .
Note :- GI pipe shall be measured and paid in concern Item
36
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S&L pipe galvanised medium grade 80mm bore complete including fittings
36
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Supply, install, commissioning and testing factory made (including CPRI type test certified manufacturer) LT panel box (KIOSK) out door type platform mounted suitable for 415 volt , 3 phases, 4 wire , 50 Hz AC supply system all as specified and directed having busbar chamber with insulated copper bus bars 300 amps rating installed on percelain insulators, the panel shall be dust and vermin proof double door made of 3.15 mm CRCA MS sheet outer & inner and individual compartment made out of 2.0mm thk for MCCB/MCB & volt/Amps meter.The complete feeder pillar box should be power coated including connections between main bus bar to outgoing MCCB/MCB shall be carried out by copper busbar 63Amps and above MCCB & below 63Amps by 16 Sqmm copper cable. Front opening type with approx for cable entry with double door shutter including locking arrangement as per manufacturers with 2 Keys.
2
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Incoming
(a) MCCB 4 Pole, 415 V,Thermal Magnetic release, Adjustable type, 200 Amps with 35/36 KA rapturing capacity - 01 No.
(b) ON load Changeover 4 Pole, 415 V,200 Amps - 01 No.
(b) Bus bar copper 300 Amps - 01 Set of 4
(c) Digital Voltmeter with selector switch - 01 No.
(d) Digital Ammeter with CTs, with selector switch - 01 No.
(e) Indicator lamp for three phase and seletor switch complete as required
Note: (i) Drawings of LT panel shall be got approved by GE before Manufacture.
(ii) Panel stand shall be made out of 50X50X5mm ISA angle of 60cm height and appropriate size as per panel. The same should be fixed in PCC 1:2:4 below ground level embedded in block of size 30X30X45cm.
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Taking out DG set of any capacity from existing location and fixing after necessary repair work incl disconnecting earhing strip /LT cable and reconnecting after work done complete all as specified and directed Engr-in-charge.
4
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Demolotion of PCC at site complete all as specified & directed.
10
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M&L for cement concrete 1:4:8 type D2 (using 40 mm graded crushed stone aggregate) as in foudation,fillinf and mass concrete complete all as specified and directed by Engr-in-charge
3
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M&L for cement concrete (1:2:4) type B-1 using 20mm graded crushed stone aggregate for pedestal of poles/ coping including necessary formwork, fair finishing to exposed surfaces using extra cement all as specified and directed by Engr-in-charge
7
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M & L for Earthing complete with Galvanised steel earth plate electrode 600 x 600 x 6 mm buried directly in the ground vertically to depth not less than 2.25 Mtr below the ground level with the top edge of earth plate, depth not less than 1.5 Mtr below the ground level connected to GI earth strip of 32 mm x 6 mm size by means of bolts, nuts and washers protected by GI tubing light grade 40 mm dia uptoTest point 20 mm dia watering pipe medium grade with funel & wire mesh, PCC pit in PCC 1:2:4 using 20 mm stone aggregates chamber 40 mm thick PCC cover slab (1:2:4) type B-1 using 20 mm graded stone aggregates complete all as specified and shown in electrical plate No.3 of SSR Part-I including earth work in any type of soil ,removal of surplus soil and providing charcol dust & salt layers all around the earth plate upto 15 cm all as required specified & directed by engr in charge.
15
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M&L for Load testing of cranes of 2 ton capacity by providing suitable loads for testing complete all as specified and directed by Engineer-in-charge.
2
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M&L for Load testing of cranes of 3 ton capacity by providing suitable loads for testing complete all as specified and directed by Engineer-in-charge.
8
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M&L for Load testing of cranes of 5 ton capacity by providing suitable loads for testing complete all as specified and directed by Engineer-in-charge.
12
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M&L for Shifting of DG set of capacity 500KVA including disconnecting existing cable, ,earthing strips and shifting to new location appro 0.5 km away from 8 AC plant, re-installation with all cable connection and earthing strip complete including making up new plateform of bearing capacity 500 KVA DG set all as specified & directed by engr in charge. Note: The quoted rate shall be deemed to be included for cost of plateform and minor items such as lugs, small piece cable , brazing earthing strips etc.
1
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