Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Machinery and Tools
Eprocure
Opening Date19 Feb 2025
Closing Date12 Mar 2025
Tender Amount₹ 35,00,000 
Notes
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Costs

Description

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Dismantling of old unservicable bus bar chamber and Supply and fix Design, supply, erection, testing and commissioning of outdoor type LT Bus Bar Chamber box, platform mounted, suitable for 3 phase 4 wire, 415 volts AC supply and having 4 Nos stepped type Aluminium bus bars (32mm x 5mm) for looping & branch connection system .The chamber shall be painted with powder coated paint (Shade : RAL-7032) after 7 tank pre-treatment of surfaces. The bus bar chamber shall be provided with suitable Neoprene rubber gasket to make it completely dust and vermin proof and degree of protection not less than IP-55 and general construction conforming to IS : 13947.

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The bus bar chamber shall be made out of 3.00mm thick CRCA mild steel sheet and 3.00mm thick gland plate , front door (01 layer) and rear Door (01 layer) opening facility and 4 side slanting canopy type roof on top and mild steel channel (75 MC) base frame at bottom. The bus bar chamber shall be provided with ventilation facility in the form of louvers for better heat dissipation. (a) Incoming -MCCB 100 AMP 36 KA -1 Nos (b) Outgoing - MCCB 63 AMP 36 KA - 2 Nos (c) MCB TPN 63 AMP 01 Nos (d) MCB SPN 32 Amp - 01 Nos

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(Note : The bus bar chamber Box shall be designed in such a way that adequate workable space is made available inside the compartments and the size of the chamber shall not be less than 1000 mm height (without base frame & canopy), 800 mm width and 800 mm depth).

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Supply and fixing MCCB 3 pole 100 Amps rupturing capacity 16 KA, with connecting links on LT panel/feeder pillar including dismantling/taking down existing unserviceable MCCB complete all as specified and directed. .

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Supply and fixing MCCB 4 pole 160 Amps rupturing capacity 36 KA,microprocessor with connecting links on LT panel/feeder pillar including dismantling/taking down existing unserviceable MCCB complete all as specified and directed.

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Supply and fixing MCCB 4 pole 200 Amps rupturing capacity 36 KA,microprocessor with connecting links on LT panel/feeder pillar including dismantling/taking down existing unserviceable MCCB complete all as specified and directed.

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Supply and fixing MCCB 4 pole 400 Amps rupturing capacity 36 KA microprocessor with connecting links on LT panel/feeder pillar including dismantling/taking down existing unserviceable MCCB complete all as specified and directed.

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Supply and fixing MCCB 4 pole 630 Amps rupturing capacity 50 KA, microprocessor with connecting links on LT panel/feeder pillar including dismantling/taking down existing unserviceable MCCB complete all as specified and directed.

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Supply and fix junction box made out of polycarbonate with IP 55/IP 65 protection of size 200 x 160 x 98 mm , 5 way having terminals for termination of cable with necessary nuts and bolts , including -02 Nos polycarbonate cable gland Make :, 01 Nos DIN rail for mounting of MCB and 01 No, MCB SP, 10 KA, 6 Amps Make - Legrand in and including fixing clamp of FI 50 x 6mm with necessary nuts and bolts complete in and including taking down of existing u/s junction box of any type all as directed.

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M & L for making earthing pit on existing old earthing where pit is completely damaged including cover 80mm thick pre-cast RCC 1:2:4, type B-1 cover reinforced with hard drawn steel wire fabric weighing not less than 4 Kg/sqm in lieu of CI cover, PCC 1:3:6 type C2 pit/chamber including all necessary excavation; and earth work.

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M & L for making earthing pit chamber cover on existing old earthing of 80mm thick pre-cast RCC 1:2:4, type B-1 reinforced with hard drawn steel wire fabric weighing not less than 4 Kg/sqm complete all as specified and directed.

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Dismantling/ taking down of existing street light switching system and Supply, fixing, connecting and testing of Automatic Street light switch using infrared Sensor based Nature Switch for automatic switching of street lights, Nature switch operation should be based on Natural light lux level. Required illumination level for switching on is 30 lux and for switching off 10 lux. The sensor should also have part night operation facility for 4 - 12 hours. The sensor alongwith suitable power contactor, incoming-outgoing MCBs should be enclosed in a pole/wall moutaed enclosure made out of Rust proof, electric shock proof, termite proof and FR grade SMC junction box conforming to IP-54, The circuit should be suitable enough to take 8 kw Three phase load with contactor 25 Amps conforming to IEC-60947-4-1/IS-13947-4-1 & incoming and outgoing MCBs of rating 32 Amps conforming to IEC-60898/IS-8828 and circuit wiring of minimum 10sqmm copper conductor wire in and including providing of 50x6mm flat iron clamp, necessary nuts and bolts, complete all as specified and directed by the Engr-in-charge. Make of nature switch - Model No Swadeep-02EC8kw3P of Kakatiya Energy System or equivalent make of Bajaj/Healer, Make for Contactor- BCH/L&T/Schneider, Make of MCBs- Hager/Schneider/L&T/C&S, Enclouser - Sintax or equivalent

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Disconnecting, dismantling of existing old unserviceable LT Panel/Feeder pillar box and Design, supply, erection, commissioning and testing of outdoor type LT Panel, platform mounted, suitable for 3 phase 4 wire, 415 volts AC supply and having 4 Nos stepped type main copper bus bars of 400 Amps, looping & branch connection system shall be made with suitable rating copper bus bar having sleeves of colour coded .The chamber shall be painted with powder coated paint (Shade : RAL-7032) after 9 tank pre-treatment of surfaces. The LT Panel shall be provided with suitable Neoprene rubber gasket to make it completely dust and vermin proof and degree of protection not less than IP-55 and general construction conforming to IS : 13947. The LT Panel shall be made out of 3.15mm thick CRCA mild steel sheet and 3.00mm thick gland plate , front door (02 layers) and rear Door (01 layer) opening facility and 4 side slanting canopy type roof on top and mild steel channel (75 MC) base frame at bottom. All incoming MCCBs shall be marked with location and rating of MCCBs. The Feeder Pillar shall be provided with ventilation facility in the form of louvers for better heat dissipation in and including dismantling of old unserviceable LT Panel complere and including the followings :

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CONTROL WIRING : All control wirings shall have to be carried out with 1100 volts rated FR grade PVC insulated multi-flexible type copper wire of cross sectional area 1.50Sqmm and shall be properly bunched, tied and dressed, ferrule marked for proper identification and crimped with suitable size and type of tinned copper lugs and shall be wrapped with PVC spring type tube near the door hinges.

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CABLE ALLEY- Cable alley shall be provided in both side of the panel of suitable space for all incoming and outgoing cables. Cable terminals shall be provided for conecting of all incoming and outgoing cable.

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INCOMING :- MCCB 630 Amps, 4 pole, 415 volts, 35/36 kA, 50 Hz, Ics=Icu=100%, in ground fault Electronic release Micro Processor - 01 Nos

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OUTGOING : (a) MCCB 200 Amps, 4 pole, 415 volts, 25 KA, 50 Hz, adjestable thermal & fixed magnetic release, , - 04 Nos

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(b) MCCB 100 Amps, 4 pole, 415 volts, 27 KA, 50 Hz, thermal magnetic adjestable thermal & fixed magnetic release.

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(c) TPN 63 Amps, 4 pole, 415 volts, 16 KA, 50 Hz, thermal magnetic adjestable thermal & fixed magnetic release, Ics = 100%Icu, - 02 Nos

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(d) Digital volt meter 96mm x 96mm suitable to read 0 to 500 volts, accuracy class 1% - 01 Nos

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(e) Digital Ammeter 96mm x 96mm suitable to read 0 to 630 Amps, accuracy class 1% - 01 Nos

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(f) Current transformer (CT) of rating 250/5, tape wound, rated burden 5 VA - 03 Nos

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(g) LED indicator lamps complete with integral circuit and cluster LED, suitable to operate in 230-240 Volts AC supply - 1set of 03 Nos (Red - 01, Yellow- 01, Blue - 01)

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(h) Control fuse holder, made of bakellite, 16 Amps rating, stud type, pannel door mounting complete with 01 No 02 Amps HRC fuse of suitable type- 03 Nos

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(j) Copper bus bar 20mm wide,5mm thick, of suitable length duly mounted on FRP bus bar insulators and marked with standard colour coded sleeves / tapes for all outgoing MCCBs - 04 Nos.

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(k) LED Pilot Lamp of following colours : (i) RED - 01 No, YELLOW - 01 No, BLUE - 01 No.

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(l) Danger Notice Plate -02 Nos

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(m) Power contactor four pole with coil voltage 230 volt of capacity 25 Amps 50 cycles.

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(n) Time Astronomical Class + Digital time Switch Cat part No. DHDQB01016 of Havells -01 Nos

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(o) Pannel box made up of CRCA mild steel 3.15mm thick, duly powder coated with busbar and internal wiring all as per CPRI approved (The panel shall not be less than 1.80 Sqm front area)

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Note : Panel will be factory made having IP-55 protection manufactured by CPRI approved firm as indicated above. The contractor shall submit drawing of the panels to Engr-in-charge before procurement of LT panel for approval alongwith CPRI approval. Foundation will prepared as per instructions of manufacturer and rate of fondation shall be deemed to be included in the quoted rates.

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Demolition of cement concrete unreinforced in ground floors and paving n.exc 15cm thickness (below or above ground level)

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M&L providing precast cement concrete type B1 1:2:4 (using 20 mm graded aggregate) for kerb stone and setting in cement mortar (1:4) complete joints to match as directed by Engr in Charge.

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S&F change over switch 200 Amps ON load in sheet enclosure four pole to be fixed on wall with FI 32X6mm, nuts, bolts, washers etc. complete with all electric connection complete all as specified and directed.

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S&F change over switch 320 Amps ON load in sheet enclosure four pole to be fixed on wall with FI 32X6mm, nuts, bolts, washers etc. complete with all electric connection complete all as specified and directed.

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Dismantling of old unserviceable doors, back sheets, side sheet of LT panels, bus bar chamber or feeder pillar box installed at various places by cutting/descrewing after making the system disconnected from Elect supply and M&L for new fabrication of doors/frames/ partition, bottom sheet by bending hot or cold, making holes, notching, welding of MS black sheet for LT panel board, bus bar chamber, feeder pillar box made out of 2 mm thick mild steel sheet including providing hinges for opening or closing of door, making handles, locking arrangement and painting of sheet both side with superior quality smoke grey paint after applying a coat of red oxide and matching with the existing complete all as specified and directed by the Engr - in-charge at site. Note : The cost of disconnecting of LT cable and earth strip and reconnecting the same after repair work shall be deemed to be inclussive in the unit quoted rates.

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S & F Stringing, streaching and binding with insulator, ACSR conductor for 6/7 strain (Weasel /ferret/Mink) on HT/LT Poles including providing of necessary jumpers, connecting all existing incoming and out going connections, trimming of trees approximately 2 mtr around conductor etc all as specified & directed.

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S & F Stringing only aluminium conductor steel reinforced incl suitable binding wire for connecting the extg OH lines complete all as specified

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M & L in repair/replacement for cradle hexagonal , rectangular fabricated with GI wire 4 mm dia on extg OH line in replacement all as specified and directed

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Supply,installation, testing and commissioning new LT feeder piller box " CPRI Approved" cubicle type,with angle & frame, free standing, floor mounted, outdoor, weather proof type, pedstal mounted feeder Pillar working on 440V 3-phase, 50 Hz, AC supply with aluminum bus bars , weather proof, dust-proof and vermin proof with canopy on top, 3mm thick CRCA sheet steel enclosure, painted as per the 7-tank process and painted for outdoor, weather proof IP-55 protection installation, as per specification with and including the following components complete all as specified and as directed:- (a) Incomer : MCCB 4 Pole, 200 A,microprocessor breaking cap 36kA.(I/C) Make: Havells / L&T/ =01 Nos (b) Outgoing: MCCB 100 Amp, 36kA - 3 Nos Make: Havells / L&T/ Seimens (c) MCB TPN 63 AMP 25 KA - 2 Nos (d) Panel Fabrication and alluminium bus bar of capacity 240 Amp for 3 phase and 120 Amp for neutral, Amp merter 0-160 Amps, volts meter 0-500Votls, indicator (RYB) and selector switchs complete all as specified and directed by Engr-in-charge.

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Supply,installation, testing and commissioning new LT feeder piller box " CPRI Approved" cubicle type,with angle & frame, free standing, floor mounted, outdoor, weather proof type, pedstal mounted feeder Pillar working on 440V 3-phase, 50 Hz, AC supply with aluminum bus bars , weather proof, dust-proof and vermin proof with canopy on top, 3mm thick CRCA sheet steel enclosure, painted as per the 7-tank process and painted for outdoor, weather proof IP-55 protection installation, as per specification with and including the following components complete all as specified and as directed:- (a) Incomer : MCCB 4 Pole, 400 AMP, breaking cap 36kA microprocessor.(I/C) (b) Outgoing: MCCB 200 Amp, 36kA microprocessor - 2 Nos Make: Havells / L&T/ Seimens (c) MCCB 100 AMP, 36 KA-1 Nos (c) Panel Fabrication and alluminium bus bar of capacity 240 Amp for 3 phase and 120 Amp for neutral, Amp merter 0-160 Amps, volts meter 0-500Votls, indicator (RYB) and selector switchs complete all as specified and directed by Engr-in-charge.

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M&L for galvanised iron ( GI ) strip 32 X 6 mm complete all as specified. NOTE: The unit rate includes earth strip in Per RM and work of connected earth point/test point .

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M&L for Copper strip 32 X 6 mm complete all as specified. NOTE: The unit rate includes earth strip in Per RM and work of connected earth point/test point .

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M & L for painting of extg panel board of size 1.5 m x 1 m out door type complete ( inner and outer side) (with spray gun) with two coats of synthetic enemelled paint over a coat of red oxide primer after preparation of surfaces incl scraping of patcy paint surfaces of various location as per site requirement all as specified.

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M & L for spreading of stone aggregate of size 40 mm size complete all as directed

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M & L for cable lugs of sizes

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(a) copper lugs suitable for cable sizes 35 to 95 Sq mm

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(b) -ditto but aluminium lugs for cable sizes 120 to 150 Sqmm

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(c ) -ditto but aluminium lugs for cable sizes 185 to 300 Sqmm

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M & L in replacement for contactor ML-4, 3pole, 415 volt 65 Amp coil voltage/ 230 volt complete for street light control including removing of old unserviceable contactor as specified and directed.

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S & F in replacement On-Load Change over Switch 100 Amps complete all as specified and directed by Engr-in-Charge.

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S & F in repairs cable junction box made of thermoplastic, halogen free, weather proof with metric Knock outs for cable entry including four/five pole terminals and cable entry glands for incomming, out going and connection cable with protection grade IP-66/67 of size 225x295x122 mm and suitable for LT under ground cable any size/capacity including bracing clamp,bolts,nuts & washers. (Make Hensel model No-KF 3500B or equivalent as approved)

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Supply and Fixing Cable Jointing Kit for 1100 V grade earthed cable for indoor type termination cold shrinkable joint complete with jointing material, thimble and accessories suitable for XLPE insulated, screened, armoured aluminum conductor cable of size 150 sqm to 300 sqmm 3 core incl opening cable connections/ taking down, taking old unserviceable joint kit and re-fixing cable complete.

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Supply and fixing Cable Jointing Kit for 11 00V grade earthed cable for outdoor type end termination cold shrinkable joint complete with jointing material and accessories suitable for XLPE insulated, screened, armoured aluminum conductor cable of size 95 sqmm to 150 Sqmm 3 core incl opening cable connections/ taking down, taking old unserviceable joint kit and re-fixing cable complete.

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12. Material and labour for heat shrikable type multishrink brand LT kit for 1100 V XLPE cables of size 95-300 sqmm 3.5 core straight through joint complete including taking down old one.

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S & F copper cable conductor of size 4 sqmm single core for connection of MCCBs,Bushbar & capacitor etc including suitable size of copper lugs as require and taking down old cable all as specified and directed.

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Earthing complete with galvanised steel earth plate electrode 60 cm x60 cm x 6 mm thick buried directly in ground ,(Earth pit not less than 2.25 meter deep below ground level) with top edge of plate not less than 1.5 meter below normal ground level ,connected to and including galvanised iron earth wire 32 X 6 mm by means of nut, bolts, check nuts and washers of galvanised iron or steel and provision of charcoal dust and common salt packed all around the earth plate including necessary excavation and earth work in any type of soil and testing complete all as specified and directed and shown in electrical plate number 5 of MES SSR part-I(1991) (a) Excavation and earth work for drilling hole for electrode in any type of Soil. (b) PCC pit in cement concrete 1:2:4 type B-1, Pre cast RCC cover with suitable handle 40 mm thick in PCC 1:2:4 type B-1, reinforced with welded steel wire fabric weighing not less than1.87 Kg/ Sq meter. (c) Funnel with watering pipe of GI 20 mm nominal bore light grade and lugs etc complete all as specified and directed. (d) 40 mm nominal bore medium grade GI protection pipe 5 meter long for protection of earthing lead complete all as specified and directed. (e) Requisite quantity of common salt and charcoal. (f) Testing of earthing.

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M&L for earthing complete with galvanised steel earth plate electrode 600X600X6mm thick burried directly in ground (Earth pit not less than 2.25 mtr deep below the ground level with top edge of earth plate not less than 1.5 mtr below normal ground level) connected to galvanised earth wire 4mm dia as earthing lead by means of bolts, nuts, chuck nuts and washers of GI or steel all as shown in electrical plate No 3 of SSR-2009 (Part-I) including charcoal dust common salt, 20mm bore GI medium grade watering pipe funnel with wire mesh, including 15mm dia GI pipe light grade for protection of GI earth lead including PCC pit 1:2:4 type B-1 using 20mm graded stone aggregate with angle iron 40X40X5mm frame 60mm thick RCC cover with 8mm steel bars 100 mm centre to centre both ways i.e. horizontal and vertical complete all as directed by Engr in charge and testing for required value complete. Note: If earth resistance of earthing is not found satisfactory it will be redone by the contractor on his risk and cost.

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M&L for maintenance and servicing of DG Set of capacity 7.5 KVA to 75 KVA complete including draining out of diesel from tank, cleaning the tank thoroughly and refilling the drained out diesel, draining out engine oil from the chamber, cleaning the chamber thoroughly and refilling the same with new engine oil to required level, replacing the fuel filter, lubricating oil filter, check & clean air cleaner, change air cleaner elements, check coolant level & make up the same, drain the Fuel filter & water separator, filling the starting batteries with electrolyte/distilled water to maintain the required specific gravity, replace the unserviceable brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, changing of V-belts, changing rubber hoses and clips of air cleaner, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking of fuel, oil and water/coolant level etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load & record shall be made in respect of RPM, oil pressure, oil temperature, coolant temperature, voltage, frequency, load current, battery charging, fuel consumption etc. complete all as specified and directed by Engineer-in-Charge.

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M&L for maintenance and servicing of DG Set of capacity 80 KVA to 200 KVA complete including draining out of diesel from tank, cleaning the tank thoroughly and refilling the drained out diesel, draining out engine oil from the chamber, cleaning the chamber thoroughly and refilling the same with new engine oil to required level, replacing the fuel filter, lubricating oil filter, check & clean air cleaner, change air cleaner elements, check coolant level & make up the same, drain the Fuel filter & water separator, filling the starting batteries with electrolyte/distilled water to maintain the required specific gravity, replace the unserviceable brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, changing of V-belts, changing hoses and clips of air cleaner, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking of fuel, oil and water/coolant level etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load & record shall be made in respect of RPM, oil pressure, oil temperature, coolant temperature, voltage, frequency, load current, battery charging, fuel consumption etc. complete all as directed.

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Supply and fix in repalacement of battery,12 V 180 AH, 25 plates including testing for its proper functioning as specified and directed by Engr-in-Charge. Make Exide/Amron. Note :- Battery shall be original make accepted No substitute of battery.

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S& F Battery link lead made out with 25 sqmm copper conductor PVC insulated with Bty terminal of +/- terminal 0.3 mtr long

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S& F Battery link lead made out with 25 sqmm copper conductor PVC insulated with Bty terminal of +/- terminal 1.50mtr long

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Supply and fix in repalcement of AVR card suitable for 7.5 KVA to 75 KVA DG Set as per existing.

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Supply and fix in repacement of AVR card suitable for 80 KVA to 125 KVA DG Set as per existing.

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S&F controller suitable for 63 KVA to 100 KVA DG set, CPCB -I, slilent type as per existing complete all as specified and directed

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Dismantling of UNSV self starter of cpacity 12/24 volts from engine and shifting to civil workshop for repair/overhauling of the self starter by rewinding of one field coil, repair and rewinding of armature and fixing it to the existing place after repairing, complete all as specified and directed by Engr-in-Charge.

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Supply and fixing contactor 3 pole 55 Amps, 415 Volts, conforms to IS/IEC 60947-4-1 & IEC 60947-4-1 in and including providing auxilary conactors NO/NC complete all as specified and directed by Engr-in-Charge

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Supply and fixing contactor 3 pole 80-85 Amps, 415 Volts, conforms to IS/IEC 60947-4-1 & IEC 60947-4-1 in and including providing auxilary conactors NO/NC complete all as specified and directed by Engr-in-Charge

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Supply and fixing contactor 3 pole 160 Amps, 415 Volts, conforms to IS/IEC 60947-4-1 & IEC 60947-4-1 in and including providing auxilary conactors NO/NC complete all as specified and directed by Engr-in-Charge

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S & F Battery charger sutable for charging( 2 x 180 AH Lead Acid Battery ) electronics type ( SMPS ) with the following meters ( DC Ammeter 0-24 Amps -1 no, D.C Volt meter 0-30 V - 1 no ) fitted either on the door of the control panel or fitted inside a seperate box mounted on panel with all necessary wiring and fixing out put cable upto battery with crocodole clips.

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Fuel filter element primary and secondary with ring and washer for 10 KVA to 125 KVA DG set

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Oil filter element primary and secondary with ring and washer for DG Set 10 KVA to 125 KVA DG set

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Air cleaner element with ring and washer for 10 KVA to 125 KVA DG set

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Rubber hose pipe set with clamps for 10 KVA to 125 KVA DG set

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S&F in repair, PCB assy complete with display and update software including wring work suitable for DG Set of capacity 50 to 63 KVA.

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Removing old U/S Self starterup to 63 KVA to 125 KVA DG Set , S & F new Self starter of the same type with all necessary modifications including all fittings such as pinion, hardware etc including fixing, testing and commissioning complete all as specified and directed.

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