IREL India Limited Tender

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IREL India Limited Tender

Works
Machinery and Tools
Eprocure
Opening Date31 Oct 2022
Closing Date21 Nov 2022
Tender Amount₹ 3,21,65,209 
Notes
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Costs

Description

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BOQ Items

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Head drumset (inclusive of bearing): for elevators as per technical specification.

25

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Head drum bearing replacement for elevators as per technical specification.

70

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Bucket belt for elevators / bucket belt conveyors as per technical specification.

1500

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Drive drumset replacement: inclusive of bearings for other equipments as per technical specification.

18

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Tail drumset / snub drumset / take-up drumset: (inclusive of bearings) as per technical specification.

80

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Drive drum bearing. as per technical specification.

35

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Tail drum bearing. as per technical specification.

300

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Screw flight for screw conveyors as per technical specification.

5

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Conveyor Belt Replacement: as per technical specification.

2000

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Vulcanizing of conveyor belt of width 400 mm per joint as per technical specification.

30

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Vulcanizing of conveyor belt of width 500 mm per joint as per technical specification.

30

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Vulcanizing of conveyor belt of width 600 and above mm per joint as per technical specification.

15

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Spot vulcanizing (Joint repair) as per technical specification.

3000

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Rubber lagging / lining works as per technical specification.

150

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Main Rotary Driers & accessories – 2 no as per technical specification.

12

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Rotary Driers (Sillimanite & Zircon) – 2 nos as per technical specification.

12

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FBD & accessories of MSP, GEM, MUS – 5 nos as per technical specification.

12

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SHAFTDRIER & ACCESSORIES – 3 nos as per technical specification.

12

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OIL PUMPS – 13 nos as per technical specification.

12

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Inspection of Rotary Dryers i.e. Main Dryer A/ B , Sillimanite Dryer ,Zircon Dryer by reputed agency as per technical specification

6

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FPP alignment of 50 TPH Main Dryer by reputed agency as per technical specification

1

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ID fan bearing as per technical specification.

12

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Assembling of Support roller as per technical specification.

12

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Replacement of Support roller as per technical specification.

12

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Assembling of Pinion as per technical specification.

2

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Replacement of Pinion as per technical specification.

2

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Assembling of Thrust roller as per technical specification.

6

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Replacement of Thrust roller as per technical specification.

6

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Replacement of Gear coupling (including alignment using dial gauge) as per technical specification.

2

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Replacement of Ductline valves upto 500 mm as per technical specification.

4

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Replacement of Ductline valves of Dia 900 mm and above as per technical specification.

2

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Replacement of Burner (new / reconditioned) as per technical specification.

24

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Replacement of ID fan (impeller / shaft ) as per technical specification.

3

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Replacement Fluid coupling as per technical specification.

1

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Assembly / Replacement of Gear Box of model H3 450 as per technical specification.

1

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Assembling of support roller as per technical specification.

24

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Replacement of support roller as per technical specification.

24

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Assembling of Pinion as per technical specification.

4

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Replacement of Pinion as per technical specification.

4

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Assembly of thrust roller as per technical specification.

4

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Replacement of thrust roller as per technical specification.

4

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Replacement of Ductline valves upto 450 mm.

4

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Replacement of tyres

4

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Replacement of Girth Gear.

2

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Replacement of impellers of blower as per technical specification.

25

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Replacement of bearings of blowers as per technical specification.

30

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Dismantling & Erection of blowers as per technical specification.

6

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Replacement of Heater coils in heater unit of oil pumps.

50

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Unit rate of cutting of damaged shell plate inside the drier as per technical specification.

3000

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Dismantling of Damaged Structural work as per technical specification.

30

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Plate welding along with DPT test for 6mm & above.

1200

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Fabrication & painting of structural work as per technical specification.

30

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Erection of structural work as per technical specification.

30

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Tapper wedges by polar diagram and stopper blocks as per technical specification.

100

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Removal of damaged castable of lifter plates & fixing of new or old semi lifter plates & straight lifter plates( As per direction by EIC )

400

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Dismantling, repair and refixing of Slinger Fan assembly and base of FBD as per technical specification.

4

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Bag Filter House – Checking / dismantling / Repair / Replacement of cages, nozzles, filterbags as per technical specification.

150

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Refractory like fire bricks, insulation brick, insulation block etc as per technical specification.

50

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Refractory like dense castable, insulation castable etc as per technical specification.

30

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HIGH TENSION SEPERATORS (HTS) –48nos as per technical specification.

12

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ELECTROSTATIC PLATE SEPERATORS (EPS) – 13 nos as per technical specification.

12

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INDUCED ROLL MAGNETIC SEPERATORS (IRMS) – 17 nos as per technical specification.

12

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RARE EARTH DRUM MAGNETIC SEPERATORS (REDMS) – 53 nos as per technical specification.

12

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RARE EARTH ROLL MAGNETIC SEPERATORS (RERMS) – 12 nos as per technical specification.

12

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VIBRATING SCREENS – 36 nos as per technical specification.

12

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AIR TABLES – 6 nos as per technical specification.

12

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Rotor for HTRS / Corona HTS / REDMS / IRMS / RERMS as per technical specification.

100

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DE Bearing as per technical specification.

200

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NDE Bearing as per technical specification.

200

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Feed Roll of Corona HTS / EPS as per technical specification.

30

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Screen Cloth replacement work of vibrating screen as per technical specification.

250

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Air table Main Shaft as per technical specification.

10

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Air table top deck replacement

36

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Hot air blower replacement as per technical specification.

6

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PUMPS – 114 Nos as per technical specification.

12

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HYDROSIZER – 9 Nos as per technical specification.

12

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CONDITIONER – 4 Nos as per technical specification.

12

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FLOATATION CELL – 3 Nos as per technical specification.

12

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COLUMN FLOTATION CELL – 1 Nos

12

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WET TABLE – 3 Nos as per technical specification.

12

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PAN FILTER & SCREW FEEDER – 5 Nos as per technical specification.

12

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SPIRALS – 108 Sticks as per technical specification.

12

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Wet Vibrating Screen – 2 Nos

12

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Spring Replacement for Dry / wet Vibrating screen/ Vibrofeeder.

30

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COMPRESSORS –8 nos as per technical specification.

4

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Additional visit if required (breakdown visit) as per technical specification.

1

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Pressure vessel testing report for pressure vessels asper technical specification

1

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Size of the pump upto 3/2 CAH as per technical specification.

60

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size of the pump upto 6/4 EAH as per technical specification.

58

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size of the pump 8/6 EAH and above as per technical specification.

6

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size of pump upto 100 RVSP as per technical specification.

12

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Vacuum pumps as per technical specification.

4

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Water pumps of all sizes as per technical specification.

8

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Submersible pumps as per technical specification.

4

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-do- but size of the pump upto 3/2 CAH as per technical specification.

20

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-do- size of the pump upto 6/4 EAH as per technical specification.

20

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size of the pump 8/6 EAH and above as per technical specification.

4

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-do- size of the pump upto 100 RVSP as per technical specification.

8

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-do- bore well pump upto 20m depth as per technical specification.

6

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-do- Vacuum pumps as per technical specification.

4

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-do- Submersible pumps as per technical specification.

2

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Valve size 15 mm – 90 mm NB as per technical specification.

150

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do- but size 100 mm – 250 mm NB as per technical specification.

80

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Teeter water pipes replacement as per technical specification.

40

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Feed well replacement along with all supporting pipelines as per technical specification.

4

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Replacement of agitator assembly as per technical specification.

2

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Replacement of impeller unit as per technical specification.

6

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Replacement of bearing as per technical specification.

4

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Replacement of stator unit / rotor unit / bearing or repair at site as per technical specification.

10

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Froth pedal replacement or repair at site as per technical specification.

10

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Assembly of air blower unit as per technical specification.

8

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Replacement of air blower unit as per technical specification.

8

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Replacement of Dart valve assembly as per technical specification.

2

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Replacement / repair / overhauling of head motion mechanism as per technical specification.

3

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Replacement / repair of wooden table deck as per technical specification.

3

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Fabrication of HDPE fittings as per technical specification for short piece

250

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Fabrication of HDPE fittings as per technical specification for bend, T, Y and miscelleneous

200

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Replacement of HDPE fittings for short piece

250

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Replacement of HDPE fittings for T, Y and miscelleneous

200

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PIPE LINE WORKS as per technical specification.

3200

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– do – but Pipe size from 150 mm to 250 mm NB as per technical specification.

3500

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Dismantling and shifting of prefabricated HDPE pipes / rubber hoses and fittings shall include dismantling by opening the bolt joints or gas cutting as the case may be as per the direction of EIC as per technical specification.

2000

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– do – but Pipe size from 150 to 250 mm NB as per technical specification.

1500

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For Pumps, Blowers, Driers, Conditioners, Floatation cells / other equipments - electric motor rating upto 7.5 kW as per technical specification.

80

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– do – but rating upto 37 kW as per technical specification.

80

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– do – but rating from 55 kW to 90 kW as per technical specification.

15

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– do – but rating of 110 kW as per technical specification.

2

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For Elevator, rating of motor / geared motor 1.1 kW to 5.5 kW as per technical specification.

20

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-do- but rating of motor / geared motor above 5.5 kW to 18 kW as per technical specification.

10

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-do- but rating of motor / geared motor above 18 kW and above as per technical specification.

5

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For other material handling equipments / process equipments, rating of geared motor / motor upto 5.5 kW as per technical specification.

150

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-do- but rating above 5.5 kW to 18 kW as per technical specification.

20

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-do- but rating above 18 kW and above as per technical specification.

5

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For tubular feeder, Vibrating screens & other equipments as per technical specification.

50

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For Elevators the type of gear box U 400 / 500 / 600 / 700/ 800 /1000 /1200 as per technical specification.

20

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For other equipments- the type of gear box model U 400 / 500 / 600 / 700 / 800 /1000 /1200 as per technical specification.

20

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Gas cutting Works as per technical specification.

2000

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Welding works as per technical specification.

1800

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Any size chain pulley block / electric hoist - erection / dismantling and shifting to designated places as per technical specification.

10

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Load testing and certification of chain pulley block / electric hoist

1

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Pipe line modification and replacement up to 150 mm NB (old or new metal pipes) as per technical specification.

600

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Duct line modification and replacement above 150mm upto 500 mm NB (old or new metal pipes) as per technical specification.

300

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Any miscellaneous jobs as per technical specification.

8000

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Overhauling of Pumps of frame size upto 3/2 as per technical specification.

8

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– do - but size from 4/3 to 6/4 as per technical specification.

6

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– do - but size from 8/6 and above. as per technical specification.

2

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– do – but vertical pump of all sizes as per technical specification.

3

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– do - but for all sizes of submersible pumps as per technical specification.

6

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–do- but for vacuum pumps as per technical specification.

3

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Overhauling of gear boxes / geared motor of all sizes as per technical specification.

50

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Overhauling of any size / type of Valves / NRV / Rotary union, Chain as per technical specification.

12

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Slurry pumps bearing unit assembling and testing of size upto 4/3 as per technical specification.

40

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Slurry pumps bearing unit assembling and testing of above 4/3 as per technical specification.

32

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Bucket belt preparation as per technical specification.

1500

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Bucket Elevator and Belt conveyor drum setting of all sizes as per technical specification.

10

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Vibrating screen meshes assembling in spare frames of all sizes as per technical specification.

150

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Drive motor base frame of all sizes - fabrication and painting as per technical specification.

12

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Slurry pump / water pump base frame fabrication and painting as per technical specification.

12

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Gear box / geared motor frame of all sizes – fabrication and painting as per technical specification.

24

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Chutes, feedbox, discharge pipes, skirt boards, collection boxes, wiper / scraper, collection tray – fabrication, painting and fixing as per technical specification.

12

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Belt guards of all sizes – fabrication, painting and fixing in equipments as per technical specification.

36

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Coupling guards of all sizes – fabrication, painting and fixing in equipments as per technical specification.

100

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Taildrum guards / Head Drum guards for belt conveyors / Elevators of all sizes - fabrication, painting and fixing

30

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Painting with 2 coats (25 mics per coat) of HR Aluminium paint as per technical specification.

300

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Repair & machining work of shaft of size upto 50mm as per technical specification.

50

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-do- but size more than 50 mm to 100 mm as per technical specification.

60

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-

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-do- but size more than 100 mm to 200 mm as per technical specification.

4

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Key way machining for shafts of size upto 50mm as per technical specification.

60

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-

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-do- but for shafts of size more than 50mm to 120mm

40

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TL Bush / Coupling / Sprockets – boring of size upto 65mm & keyway machining. as per technical specification.

100

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-do- but of size above 65mm to 100 mm & keyway machining as per technical specification.

30

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Bucket elevator / Belt conveyor / Bucket belt conveyor - drum surface repairing & crowning as per technical specification.

15

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Repairing, static and dynamic balancing of blower impellers. as per technical specification.

10

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-

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MS Sheet / plate bending & rolling works of thickness upto 12mm as per technical specification.

5

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Bucket Elevator / Belt conveyor / Bucket belt conveyor - belt side adjustment / belt tensioning of equipment.

700

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Bucket Jamming Clearing/ Bucket removal / bucket fixing of each conveying equipment as per technical specification

100

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Belt conveyor skirt board preparation and replacement as per technical specification.

200

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Belt conveyor carrying/ return / guide roller replacement as per technical specification.

400

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Dryer Man hole opening / stack opening and refixing

40

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Asbestos cloth fixing for dryer duct line ,rope for flanges as per technical specification.

50

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Blower and its duct line inspection/ opening / balancing.

40

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Oil filter strainer cleaning / oil line checking.

30

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Oil line valve replacement.

10

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V belt replacement of Pump / blowers / conveying equipments / process equipment as per technical specification.

1000

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Rotor Jam clearing of Process equipment.

150

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HTRS brush replacement.

100

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HTRS brush carrier repairing/modification

50

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Idler pulley replacement.

100

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RERMS belt replacement.

20

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Air table deck cloth replacement.

30

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Wet table / Air Table separation adjustment.

30

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Pump choke clearing.

150

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-

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Pumping Tank inside inspection.

150

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Sump pump foot valve strainer cleaning.

20

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Jetting hose / socks fixing.

100

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V Pulley replacement

150

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Assembly of cover plates for pump.

50

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Lubrication of bearings / idlers / gearbox / gearmotor

700

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Tensioning stud replacement

30

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Splitter adjustment of process equipments

100

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Counter weight adjustment of vibro motors

50

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