Indian Oil Corporation Limited Tender

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Indian Oil Corporation Limited - IOCL Tender

Works
Civil And Construction
Water Storage And Supply
Eprocure
Opening Date3 Apr 2024
Closing Date11 Apr 2024
Tender AmountRefer Documents 
Notes
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Costs

Description

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Documents
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BOQ Items

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DO_NOT_SHOW

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150 mm dia

20

55530

2353

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Supply of following BLRF 125 AARH flanges as per ASTM A105 DIM. ASMEB16.5 Class 150

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-

-

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200 mm dia

4

16085

3408

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150 mm dia

4

9652

2045

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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5. Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing. 90 Deg LR elbow (1.5D)

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-

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200 mm dia

3

12928

3652

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150 mm dia

3

6035

1705

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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5. Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing. 45 Deg LR elbow (1.5D)

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-

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200 mm dia

6

16085

2272

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150 mm dia

6

9027

1275

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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5. Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing. Equal Tee

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-

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200 mm dia

1

4999

4237

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150 mm dia

1

2632

2231

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PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule 40 and dimensions as per ASME B 16.5. Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing. Reducers (Concentric/Eccentric)

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-

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300 X 200 mm

3

13218

3734

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300 X 150 mm

3

13218

3734

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CIVIL WORKS

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Clearing grass and removal of the rubbish outside site premises and at an unobjectionable place.

10

67

5.72

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Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth within or outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge. Disposed earth to be levelled and neatly dressed.

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i) All kinds of Soil

10

2657

225.21

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Extra for every additional lift of 1.5m or part thereof in excavation or banking excavated or stacked materials in all kinds of soil

5

476

80.69

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Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, within premises and lift upto 1.5m

10

2313

196.06

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Supplying and filling in plinth with sand within specified grading zone of fine aggregates specified in table 3.1, clause 3.1.3 of attached specifications under floors, etc. in layers not exceeding 20cm in depth, each deposited layer to be compacted by ramming including watering, consolidating and dressing complete.

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-

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i) Local Fine Sand within grading zone IV

10

15990

1355.16

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Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level:

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-

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iii) 1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm)

5

35751

6059.58

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v) 1:3:6(1 Cement : 3 Coarse Sand : 6 Graded stone aggregate of 20mm)

5

32962

5586.94

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Centering and shuttering including strutting, propping etc. and removal of form for :

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-

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i) Foundations,footings,bases of columns, etc. for mass concrete

50

15001

254.26

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Structural steel work in built up sections/ framed work in gratings, frames, guard bar, ladder, railings, brackets, gates and similar works including cutting,hoisting,fixing in position & applying a priming coat of approved steel primer etc. as required.

500

68994

116.94

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Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade with two or more coats over an under coat of suitable shade with ordinary paint of approved brand and manufacture.

50

9329

158.13

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Brick work with non modular fly ash bricks conforming to IS:12894, class designation 10 average compressive strength:

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-

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ii) Brick work in Cement mortar 1:6 (1 cement: 6 coarse sand ) IN FOUNDATION AND PLINTH

3

19456

5496.21

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ii) Brick work in Cement mortar 1:6 (1 cement: 6 coarse sand ) ABOVE PLINTH

3

23005

6498.83

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Providing and laying cement plaster on surfaces with fine sand including curing etc.

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-

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ii)12 mm cement plaster of mix 1:6 (1 cement: 6 fine sand)

10

2677

226.94

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Demolishing PCC/RCC manually/ by mechanical means including disposal of material outside premises at an unobjectionable place as per direction of Engineer-in-charge.

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-

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i) 1:3:6 or richer mix (i/c equivalent design mix)

10

18300

1550.86

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Demolishing brick work manually/mechanical means including stacking of serviceable material & disposal of unserviceable material outside premises at an unobjectionable place as / direction of Engg-in-charge

5

7741

1312.04

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Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge

5

13348

2262.5

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Extra for cutting reinforcement bars manually/ by mechanical means in R.C.C. or R.B. work (Payment shall be made on the cross sectional area of R.C.C. or R.B. work) as per direction of Engineer-in-charge.

10

9093

770.64

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Dismantling Steel work in built up sections in angles, tees, flats channels etc. including all gusset plates, bolts nuts, cutting rivets welding etc. including dismembering and stacking within premises

500

2183

3.7

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Fabrication & Erection of IOC supplied structural steel work riveted, bolted or welded in single/ built up sections,trusses & framed work hoisting, fixing in position and applying a priming coat of approved steel primer all including cutting, complete

500

19033

32.26

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Applying one coat of water thinnable cement primer of approved brand and manufacture on wall surface :

20

1264

53.56

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Finishing walls with water proofing cement paint of required shade with Two or more coats applied @ 3.84 kg/10 sqm:

20

1922

81.45

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Demolishing dry brick pitching in floors, drains etc. including stacking serviceable material and disposal of unserviceable material within premises

25

24765

839.5

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Providing and laying in position specified grade of reinforced cement concrete excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level

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-

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ii) RCC 1 Cement :1½ Coarse Sand: 3 Graded Stone Aggregate 20mm

1

8129

6889.39

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Providing & Laying Reinforced cement concrete work in walls (Any thickness) including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth level UP TO FLOOR V LEVEL excluding cost of centering, shuttering, finishing and reinforcement :

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-

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ii) RCC 1 Cement :1½ Coarse Sand: 3 Graded Stone Aggregate 20mm

1

9801

8306.64

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Supply of Steel reinforcement for R.C.C. including straightening, cutting, bending, placing in position and binding all complete at all levels

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-

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ii) Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786

100

8794

74.53

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MECHANICAL WORKS

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-

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Dismantling & stacking of CI/GI/MS/SS pipe (of any specification) anywhere inside of IOC location

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-

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200 mm dia pipe

10

5864

497

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150 mm dia pipe

10

4401

373

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Dismantling of ROSOV / DBBV / MOV / GOGV / PLUG VALVE / CS GATE VALVE / QUARTER TURN VALVE / BALL VALVE/ Butterfly valves of the following sizes on the pipeline including stacking the same inside premises.

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200 mm dia pipe

2

2931

1242

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150 mm dia pipe

4

4691

994

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Erecting temporary mobile fire screen wall around the place where hot works is carried out using GI sheets or non-flammable asbestos sheets. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost.

50

85196

1444

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PRODUCT PIPING WORKS

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LAYING & WELDING OF PRODUCT PIPELINE (ABOVE GROUND) IN ZONE-B Laying and welding (3 runs min.) above ground/ below ground pipelines from supplied MS pipes (pipes to be supplied anywhere within the depot and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts) of the following sizes as described below, including cutting bevelling and fixing the supplied specials such as elbows, bends tees, reducers etc complete and hydrotesting the pipelines at 10.5 KSC for a minimum period of 4 Hrs.

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The job includes dye penetration (DP) testing of pipeline joints as per approved QAP.Above ground pipeline to be laid on concrete pedestals (which is to be constructed as per the respective item of this schedule)/ piperacks/ TLF shed/ pump house and manifolds and painting the pipeline as per the specifications enclosed including the colour coding as per IOC specifications. Welding of pipeline should conform to Radiography quality. 10% of the joints shall be radiograped and the cost of the same will be paid separately as per respective item etc. and as directed at site. Note:

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a. Any repairs to the defective welding shall be made good at no extra cost. Re radiography of repaired joint shall also be at contractor's cost. b. The rates quoted also to include colour coding of pipelines as per the standards. Painting Specification: Application for External/ Internal painting for all product tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. 1. Surface Preparation as per SA 2½ 2. Primer : P3-Red Oxide Zinc Phosphate Primer : Two Coats: DFT-30-35µ per coat 3. Finish Coat : F2-Aluminium Finish Paint : Two Coats : DFT-15-20µ per coat Total Min DFT 90µ

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-

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Laying of AG pipeline -200 mm dia

60

150520

2126

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Laying of AG pipeline -150 mm dia

120

225710

1594

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Welding of the supplied CS WNRF flanges on the pipelines with 1 run inside and two runs outside etc compete and as per specifications enclosed.

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-

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200 mm dia

15

49613

2803

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150 mm dia

20

49607

2102

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Making flanged joints between flanges (WNRF/SORF/BLRF) including supplying and fixing 3 mm thick SW SS gaskets with graphite fillers, studs, nuts, bolts of approved make for the following sizes, as per IOCL specifications and site instructions. The flange joint shall also include providing and fixing multistrand copper wire/flat for bonding of product pipelines including provision of lugs.

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-

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200 mm dia

8

30491

3230

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150 mm dia

10

25653

2174

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Fixing & Installation of the supplied ROSOV / DBBV / MOV / GOGV / PLUG VALVE / CS GATE VALVE / QUARTER TURN VALVE / BALL VALVE of the following sizes on the pipeline including supplying and fixing 3 mm thk SW SS gaskets, studs/nuts etc of approved make for the following sizes as per specifications and site instructions. Note: The rate quoted for the above items should include: a. mechanical cleaning/greasing of the valves after erection. b. supplying and painting the valves/ fittings etc. with two coats of P3 primer and two coats of F4 finish paint of approved colour and shade as per colour coding specifications for fittings on product/ fire hydrant lines. c. Fittings on ethanol service shall be provided with PTFE gaskets 3mm thk.

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-

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Installation of valves -200 mm dia

3

22871

6461

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Installation of valves -150 mm dia

4

20527

4349

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Installation of valves -25 mm dia

4

8798

1864

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Provision of Saddle plates for Product & Hydrant Pipelines over pedestals including cutting and fabrication of saddle plates from supplied MS pipes and welding of the same on pipelines under pedestals with minimum 3 run of welding complete as per specifications, drawings and directions of Engineer in charge.

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-

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Installation of saddle supports -200 mm dia

10

48450

4106

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Installation of saddle supports -150 mm dia

10

40438

3427



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