Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Eprocure
Opening Date11 Jul 2024
Closing Date10 Sep 2024
Tender Amount₹ 40,00,000 
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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200 KVA DG Sets

4

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140 KVA DG Sets

4

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40 KVA DG Sets

4

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M & L for changing /toping up of best quality of engine oil 20W40 type for various type/capacity DG sets including removing of old burnt engine oil from DG Sets complete all as specified and directed .

900

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Replacement of Oil filter element as per existing for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. Make- Kirloskar/Mico/TVS

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500 KVA DG Sets

16

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250 KVA DG Sets

8

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200 KVA DG Sets

8

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140 KVA DG Sets

8

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40 KVA DG Sets

8

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Replacement of Air cleaner element (inner and outer) suitable for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

4

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250 KVA DG Sets

4

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200 KVA DG Sets

4

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140 KVA DG Sets

4

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40 KVA DG Sets

4

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Replacement of Fuel filter elements(primary & secondary) for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

12

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250 KVA DG Sets

12

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200 KVA DG Sets

6

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140 KVA DG Sets

6

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40 KVA DG Sets

6

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M & L for changing /toping up of high quality of engine oil 15W40 type for turbo charged exclusively formulated multigrade suitable for all weather condition for various type/capacity DG sets including removing of old burnt engine oil from DG Sets complete all as specified and directed . Make:-castrol/Mak lubricants/valvoline

1200

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Replacement of 'V' belt for water pump suitable for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

5

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250 KVA DG Sets

4

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200 KVA DG Sets

2

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140 KVA DG Sets

4

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40 KVA DG Sets

4

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Replacement of fuel pipe with banjo bolt at both side suitable for following capacity DG sets make: Kirloskar/Cummins/Greavescomplete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

4

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250 KVA DG Sets

4

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200 KVA DG Sets

4

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140 KVA DG Sets

2

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40 KVA DG Sets

2

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Repair and replacement of Dynamo Assy for following capacity DG Set Make Kirlosker/ cummins/Greavescomplete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

2

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

2

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40 KVA DG Sets

1

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S&F replacement of auotmatic voltage regulator(AVR) 24 volt suitable for following capacity of DG Set. Cat Part No F680902000 make cummins/Kirloskar/Greaves

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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Supply and replacement of self starter for following capacity DG Set Make Kirlosker/ cummins/Greavescomplete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

6

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250 KVA DG Sets

2

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200 KVA DG Sets

2

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140 KVA DG Sets

3

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40 KVA DG Sets

2

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Replacement of water pump assembly for following capacity DG sets make : Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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Repair and Replacement of Turbo charger assy.for following capacity DG sets make cummins/Kirloskar/Greaves complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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Replacement of Fan Hub assembely for following capacity DG set make cummins/Kirloskar/Greaves complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

2

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250 KVA DG Sets

2

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200 KVA DG Sets

2

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140 KVA DG Sets

2

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M&L for disconnecting the U/S DC alternator of following capacity DG Set, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engineer-in-charge.

-

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500 KVA DG Sets

2

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250 KVA DG Sets

2

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200 KVA DG Sets

2

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M&L for taking out burnt winding of exciter of following capaicity of DG sets including re-winding copper wire of super quality, of existing size, No of turns, varnishing, heating complete including testing on full load complete all as specified and directed by Engineer-in-charge.

-

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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Repair and Replacement of lub oil pump suitable for following Capacity DG Sets,make :Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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Supply and Replacement of thermostate valve suitable for following Capacity DG Sets make Kirlosker/ cummins/Greaves complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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For Item Sr. No 17 and 18 here in above -: Re-assembling all the component of the alternator and mounting the same on the existing foundation including welding of alternator foundation plate by electric arc welding ,aligning the alternator with engine and testing on full load as specified in particular specification and as directed by Engr-in-Charge.

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Supply and Replacement of Oil seal front and rearsuitable side for following Capacity DG Sets make Kirlosker/ cummins/Greaves complete all as specified and directed by Engr-in-Charge.

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500 KVA DG Sets

6

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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Supply and fix in Replacement Battery 12 Volt 180 AH (Maint free heavy duty with initial charging.Make- Exide/Amron.all as specified and directed by Engr-in-Charge

8

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M &L for Removing the fuel injection pump (FIP) & injectors from following capacity of DG sets and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning all as directed by Engr-in-Charge. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.

-

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500 KVA DG Sets

3

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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M & L for dismantling the defective radiator assembly and taking it to contractor workshop for cleaning of radiator , finding the leakages by pressure method and providing leak proof treatment to defective radiator assemble by welding/brazing/glazing suitable material for cohesiveness for following capacity DG sets cleaning radiator by using K oil and radiator cleaning solution (Ready to Wash) by pressure of pump and brush and Re-assembling after painting of the same complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

1

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250 KVA DG Sets

2

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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Material and labour for replacement of battery charger 12 Volt,10 Amp and making all electrical connection testing complete all as directed

2

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Material and labour for replacement of battery charger 24 Volt, 10 Amp and making all electrical connection testing complete all as directed

2

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Supply and fix in replacement of broken door hinges/handles of acoustic enclosure of 500 KVA DG Set complete with manufacturer recommended handles/hinges using nut bolts etc as per site requirement of any type and make of DG set all as directed at site.

10

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Materials and labour for scraping removing and cleaning old rusty paint from body of DG set of following capacity any make by cleaning agents & painting the DG set complete with Polyurethane (PU) paint as specified and directed at site by Engr-in Charge.

-

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500 KVA DG Sets

2

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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Taking down old rusted unserviceable silencer single/double with exhaust pipe and M&L for new silencer with Exhaust pipe complete bends, coupling etc suitable for following capacity of DG set including fixing arrangements and painting with silver paint and insulating with suitable size and length of asbestos rope complete all as specified and directed by Engr-in-Charge.

-

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500 KVA DG Sets

2

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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Calibration of PT pumps, replacement of PT pump kit, gasket set, washers, nuts, plungers, delivery valves, oil pump, O ring and set the oil pressure with testing suitable for 500 KVA DG set complete all as directed by Engr-in-Charge.

1

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Supply, fixing and testing of PCB of digital controller panel of 500 KVA Cummins DG set having cat part No PCC3300 as per sample complete all as specified and directed by Engr-in-Charge.

1

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Supply, fixing and testing of PCB card controller of type Auxillary 105 suitable for PCC3300 of digital controller panel of 500 KVA Cummins DG set as per sample complete all as specified and directed by Engr-in-Charge.

1

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Labour, service and calibration charges of PCB card PCC3300 type with DG set digital panel controller card complete and testing on completion showing the working condition of all finger tip control features of the 1010 KVA Cummins DG Set all as specified and directed by Engr-in-Charge.

1

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M&L for testing and replacement of control relays and connected control wirings using suitable size AC/DC cables of sizes for 500 KVA DG set digital control monitoring panel done by OEM recommended technician/wireman and testing complete all as specified and directed by Egr-in-Charge.

1

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M&L for wiring harness having cat part No : AO34X423 for suitable size wires to be used for 500 KVA DG set complete all as specified and directed by Engr-in-Charge.

3

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Supply and fixing Offload Changeover Switch- AC 21 (side handle) in sheet enclosure, 415V AC, 50 Hz, of capacity 100 AMP, TPN complete all as specified and directed by Engr-in-Charge.

1

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Supply and fixing Offload Changeover Switch- AC 21 (side handle) in sheet enclosure, 415V AC, 50 Hz, of capacity 200 AMP, TPN Havells cat part No : IHBFFE0200 or equivalent of Indo Asian/Standard complete all as specified and directed by Engr-in-Charge.

1

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Supply and fixing Offload Changeover Switch- AC 21 (side handle) in sheet enclosure, 415V AC, 50 Hz, of capacity 400 AMP, TPN complete all as specified and directed by Engr-in-Charge.

3

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Supply and fixing Offload Changeover Switch- AC 21 (side handle) in sheet enclosure, 415V AC, 50 Hz, of capacity 630 AMP, TPN complete all as specified and directed by Engr-in-Charge.

3

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Supply and fixing Offload Changeover Switch- AC 21 (side handle) in sheet enclosure, 415V AC, 50 Hz, of capacity 800 AMP, TPN complete all as specified and directed by Engr-in-Charge.

1

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Dismantling disconnecting the defected fuel valve of 500 KVA DG Sets supply and fixing the same complete all as specified and directed by Engr-in-charge.

1

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Supply and fixing of Air pipe (Turbo to Radiator) for any capacity of DG Set

8

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Supply and fixing of bty charging alternator (12 volt) with 2 wire system for any capacity of DG Set

4

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Supply and fixing of Digital RPM meter with Hour meter for any capacity of DG Set

5

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Supply and fixing Air cleaner assembly kit for 1010 KVA DG set

2

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Supply and fixing Stainless steel, Grey colour anti-vibration support pads for isolating the DG Set engine and alternator from the mounting frame having weighing capacity upto 400 Kgs each for suitable capacity of DG set complete all as specified and directed by Engr-in-Charge.

6

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Supply and Replacement of battery terminal for DG Sets complete all as specified and directed by Engr-in-Charge.

12

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Repair /servicing self Starter by S&F including taking out following parts (A) Field Coil (B) Armature Windding (c) Bush (d) Solenoid Switch/(Gear) for following capacity of DG Sets

-

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500 KVA DG Sets

1

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250 KVA DG Sets

1

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200 KVA DG Sets

1

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140 KVA DG Sets

1

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40 KVA DG Sets

1

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Supply and fixing battery cable assy. with copper conductor multistranded RED and BLACK colour 2mtr long 21sqmm for connection to self starter unit to Battery unit complete.

10

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Supply & toping up of best quality anti freezing,Inhabitor Corrosion (Coolant ) liquid for DG set at varrious capacity and locations complete all as specified and directed. Make-castrol/veedol/valoline

950

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Dismantling of block assembly engine of 500 KVA DG Set of Make Greaves and taken it to civil Workshop and back make the DG set in serviciable condition and fixed it into its original positon and testing the DG set on load upto the entire satisfaction of Engr-in-Charge. Note 1. Defective parts shall be measured and paid under respective items of Sch . 2.Transpotation charges deemed in quoted rates . 3.Old and U/S parts shall be the contractors property and recovered as credit Sch attached.)

2

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Repair to cylinder head assy. by cutting, grinding and polishing of valve , seats and fixing of valve, valve gouide and pressure testing of cylinder head.

12

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Labour for Injector nozzle calibration and replacement of burnt out parts complete.

12

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Replacement of Radiator assembly

2

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Supply and fixing in replacement the following spare and parts for complete serviceabilty of 500 KVA DG set.

-

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Piston assembly

8

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Cylinder liner

8

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Piston ring set

8

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Valve seat

8

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Valve Guide

8

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Set of hose

8

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Set of hose clamps

8

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Set of fuel pipe

2

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Main bearing set

2

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Valve steam seal

2

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Packing kit

2

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Main seal set, pulley seal, timing seal set

8

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Head gasket

2

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Dismantling of block assembly engine of 200 KVA DG Set of Make Greaves and taken it to civil Workshop and back make the DG set in serviciable condition and fixed it into its original positon and testing the DG set on load upto the entire satisfaction of Engr-in-Charge. Note 1. Defective parts shall be measured and paid under respective items of Sch . 2.Transpotation charges deemed in quoted rates . 3.Old and U/S parts shall be the contractors property and recovered as credit Sch attached.)

1

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Repair to cylinder head assy. by cutting, grinding and polishing of valve , seats and fixing of valve, valve gouide and pressure testing of cylinder head.

6

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Labour for Injector nozzle calibration and replacement of burnt out parts complete.

6

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Replacement of Radiator assembly

1

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Supply and fixing in replacement the following spare and parts for complete serviceabilty of 200 KVA DG set.

-

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Piston assembly

4

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Cylinder liner

4

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Crank Grinding

13

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Piston ring set

4

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Valve seat

4

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Valve Guide

4

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Set of hose

4

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Set of hose clamps

4

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Set of fuel pipe

1

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Main bearing set

1

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Valve steam seal

1

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Packing kit

1

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Main seal set, pulley seal, timing seal set

4

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Head gasket

1

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Dismantling of block assembly engine of 180 KVA DG Set of Make Greaves and taken it to civil Workshop and back make the DG set in serviciable condition and fixed it into its original positon and testing the DG set on load upto the entire satisfaction of Engr-in-Charge. Note 1. Defective parts shall be measured and paid under respective items of Sch . 2.Transpotation charges deemed in quoted rates . 3.Old and U/S parts shall be the contractors property and recovered as credit Sch attached.)

1

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Repair to cylinder head assy. by cutting, grinding and polishing of valve , seats and fixing of valve, valve gouide and pressure testing of cylinder head.

6

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Labour for Injector nozzle calibration and replacement of burnt out parts complete.

6

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Replacement of Radiator assembly

1

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Supply and fixing in replacement the following spare and parts for complete serviceabilty of 180 KVA DG set.

-

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Piston assembly

4

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Cylinder liner

4

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Crank Grinding

13

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Piston ring set

4

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Valve seat

4

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Valve Guide

4

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Set of hose

4

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Set of hose clamps

4

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Set of fuel pipe

1

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Main bearing set

1

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Valve steam seal

1

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Packing kit

1

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Main seal set, pulley seal, timing seal set

4

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Head gasket

1

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