Kerala State Rural Roads Development Agency Tender

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Kerala State Rural Roads Development Agency - KSRRDA Tender

Works
Civil And Construction
Construction Material
Eprocure
Opening Date21 Aug 2023
Closing Date4 Sep 2023
Tender Amount₹ 3,68,88,531 
Notes
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Costs

Summary

Kr0886 Mrl25-vakayad Hs - Arapeedika

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BOQ Items

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DO_NOT_SHOW

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Cutting of Trees including cutting of Trunks, Branches and removal of Stumps- Cutting of trees, including cutting of trunks, branhes and removal of stumps and roots, refilling, compaction and backfilling and stacking of servicable material by manual means with all lifts as per technical specification Clause 201.1 lead upto 100m

23

12887

560.31

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PAVEMENT COMPONENTS

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-

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Dismantling of Cement Concrete Pavements- Dismantling of Cement Concrete Pavements by Mechanical Means and disposal of dismantled material upto a lead of 1000 m, stacking serviceable and unserviceable materials seperately as per technical specification

80.49

122289

1519.31

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Dismantling flexible Pavements- Dismantling of flexible Pavements and disposal of dismantled material upto a lead of 100m, stacking serviceable and unserviceable materials seperately by Mechanical means as per technical specification Clause 202.3 - Bituminous coursess

53.87

20051

372.22

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Scarifying Existing Bituminous Surface to a depth of 150mm - by Mechanical Means - Scarifying the existing granular surafce to a depth of 150mm and disposal of scarified material with a lift upto 3m and lead upto 1000m as per technical specification Claus

12261.9

75778

6.18

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Excavation in soil using Hydraulic Excavator and Tippers with disposal upto 1000m - Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections and transporting to the embankment location with a lift upto 1.5m and lead upto 1000m as per technical specification Clause 302.3

2103.39

72041

34.25

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Excavation in Hard Rock (blasting prohibited) with disposal upto 1000m - Excavation for roadwork in hard rock (blasting prohibited) by drilling, blasting and breaking, trimming of bottom and side slopes, in accordance with requirements of lines, grades and cross sections and transporting to the embankment location with a lift upto 1.5m and lead upto 1000m as per technical specification Clause 302.3.5 - By Mechanical Means

64

36402

568.79

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Construction of embankment with material obtained from Roadway cutting - Construction of embankment with approved material deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of Table 300.1 and 300.2 as per technical specification Clause 301.5

1476.6

71423

48.37

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Stabilisation of in-situ (existing pavement crust) or soil or otherwise sub base/base course up to the required depth by cold in-situ recycling using cement and chemical additives/otherwise: Providing pulverizing, spreading, milling and mixing of chemical additives at the appropriate rate as per job in mix design in accordance with IRC-SP-72-2015, I RC-37-2012 & 2018 and IRC SP 89 (part-II) 2018. Cementitious additive @ rate of a minimum of 5 - 7% and CCS/CS additive should be spread on the existing pavement using a mobile truck mounted containerized cement/additive spreader with microprocessor controlled weighing and spreading system. The additive spreader shall have variable working width sufficient to cover whole pavement lane. The in-situ stabilization process shall be carried out by a mobile and self-propelled stabilizer/reclaimer of working width of 2.4 m and with minimum engine horsepower 440 kw with a variable working depth up to 50 cm. The resultant stabilized mix then would be profiled to the required grade, level and thickness using motor grader and the mix would be compacted using 20 tonne pad foot roller in combination with smooth wheel roller to achieve desired proctor density as per IRC 37-2012 & 2018 and complete in all respect and curing with water as required including all materials, labour and machinery etc. The entire insitu process would be carried out in single pass with milling and pulverising of damaged asphalt pavement/soil/ aggregates/soi1-aggregate mixture to the desired depth and with simultaneous addition of additives and water with machine integrated spray bars fitted on the wheeled self-propelled and vibratory pad foot roller to achieve the desired proctor density in all respects. The tandem roller should be followed by Pneumatic Tyre Roller. The minimum unconfined compressive strength (UC’S) of’ stabilized subbase/base should be 4.5 to 7 MPa after 7/28 days of curing as per IRC-SP-72-2015, IRC-37-2012 & 2018 Also durability aspects (wet-dry cycles) of stabilized subbase should be satisfied as per IRC 37-2012 & 2018 and IRC SP 89 (part II) 2018. The gradation mixes and materials should be as per IRC 37-2012 & 2018 and IRC SP 89 (part II) 2018. The train of equipment to be used are binder spreader- water Tanker - Additive Truck - Recycler - Padfoot Roller (20 Tonne) + Single Drum Compactor- Grader- Tandom Roller- Pneumatic Tyre Roller (20 Tonne)

3497.68

11882843

3397.35

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Granular Sub-base with well graded material (Table 400.1)-By Mix in Place Method- For Grading I material -Construction of granular sub-base by providing well graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotovator at OMC, and compacting with smooth wheel roller to achieve the desired density as per technical specification Clause 401

95.25

284613

2988.07

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Providing and laying paving fabric with physical requirements as per table 704-16 over a tack coat of paving grade Bitumen VG-30, laid at the rate of 1 kg per sqm over thoroughly cleaned and repaired surface to provide a water-resistant membrane and crack retarding layer. Paving fabric to be free of wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of the surface with a pneumatic roller to maximize paving fabric contact with the pavement surface

14965.13

998323

66.71

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BITUMINOUS WORKS

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Prime Coat - Low porosity-providing and applying primer coat with bitumen emulsion (Packed SS-1) on prepared surface of granular base including cleaning of road surface and spraying primer at a rate of 0.70 - 1.00 kg/sqm using mechanical means as per technical specification clause 502

15136.13

1550091

102.41

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Bituminous Concrete - Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder(VG-30) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respectsGrading - II (13.2 mm Nominal Size) Using Bulk Bitumen VG-30 and using 7% shreded plastic

454.08

5347786

11777.19

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CD WORKS

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-

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Dismantling of structures- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 - Reinforced Cement Concrete (RCC) - By Mechanical Means

13.21

17233

1304.6

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Dismantling Stone Masonry- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 - Rubble Stone Masonry in Cement Mortar

68.95

41267

598.51

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Excavation for Structures - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth

143.24

103513

722.66

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Bailing out water Using 5HP Pump- Bailing out water with 5HP engine and pump set including conveyance to site and erection,cost of fuel, lubrication oil and other stores, pay of staff etc complete

48

15411

321.06

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PVC WHEEP HOLES - Providing weep holes using 75mm dia PVC pipes 4 kg/sq cm including cost of material , labour charges etc. complete

119.7

16586

138.57

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PCC Grade M 10 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:3:6

11.35

89003

7841.68

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PCC Grade M 15 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2.5:5

32.04

245588

7665.05

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PCC Grade M 15 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2.5:5

100.12

811697

8107.25

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PCC Grade M 20 - Providing concrete for plain/reinforced concrete for wearing coat complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4

5.79

46480

8027.65

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RCC Grade M 20 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- upto 5.00m Height

2.8

25595

9141.33

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RCC Grade M 25 - Providing and laying reinforced cement concrete in superstructure complete as per drawings and technical specifications Clause 800, 1205.4 and 1205.5 -upto 5.00mtr Height

23.53

246379

10470.86

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Supplying, fitting and placing TMT bar reinforcement in superstructure - complete as per drawings and technical specifications Clauses 1002, 1010 and 1202

2523.54

217277

86.1

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Supplying, fitting and placing TMT bar reinforcement in substructure - complete as per drawings and technical specifications Clauses 1002, 1005,1010 and 1202

252

21044

83.51

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Providing and Laying RCC pipe NP3 as per design in double row - Providing and laying RCC pipe NP3 culverts on first class bedding of granular material in double row including fixing collar with cement mortar 1:2 but excluding excavation, protectio works,

10

64636

6463.66

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DR PACKING Under foundation - Dry stone packing under foundation with good quality blasted rubble including conveyance of material and labour charges etc. complete as per direction of departmental officers at site.

13.08

35738

2732.33

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Plastering with cement mortar 1:4 as per drawing and technical specification clauses 613.4 and 1204

59.16

18724

316.51

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Painting two coats icluding primer coat after filling the surface with synthetic enamel paint in all shades on new, plastered / concrete surfaces as per drawing and technical Specification

59.16

10476

177.09

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Cement Concrete Pavement - Construction of un-reinforced dowel jointed at expansion and construction joint only,plain cement concrete pavement ,thickness as per design,over a prepared sub base,with 43 grade cement or any other type as per clause 1501.2.2 M 30 (grade),coarse and fine aggregates conforming to IS383,maximum size of coarse aggregate not exceeding 25 mm,mixed in a concrete mixer of not less than 0.2cum capacity and appropriate weigh batcher using approved mix design,laid in approved fixed side formwork spreading the concrete with showels,rakes,compacted using needle, screed, and plate vibrators and finished in continuous operation including provision of contraction and expansion ,construction joints, applying debonding strips, primer, sealant, dowel bars, near approaches to bridge /culvert and construction joints, admixtures as approved,curing of concrete slabs for 14 days,using curing compound and water finishing to lines and grade as per drawing and TechnicalSpecifications clause 1501

89.25

848813

9510.52

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PROTECTION WORKS

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-

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Dismantling Stone Masonry- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 -Dry Rubble Masonry

79.85

30479

381.71

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Excavation for Structures - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth

154.57

111701

722.66

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DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all materials labour charges etc. complete as per direction of Departmental officers at site

241.72

884712

3660.07

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DR masonry with Departmental Rubble _ Dry rubble without concrete levelling course using departmental rubble including packing to compactness to lines and levels, labour charges etc. complete as per direction of Departmental officers at site

164.88

238691

1447.67

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DR PACKING Under foundation - Dry stone packing under foundation with good quality blasted rubble including conveyance of material and labour charges etc. complete as per direction of departmental officers at site.

329.5

900302

2732.33

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PCC Grade M 20 - Providing concrete for plain/reinforced concrete in sub-structure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4 - upto 5.00m height

16.58

138422

8348.75

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Guard Stones- Reinforced cement concrete M15 grade guard stones of size 20x20x120cm size embedded in PCC 1:4:8 block of 45x45x45cm sice with 30cm embedding of stones including painting etc. complete.

250

495457

1981.83

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Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3

20

68306

3415.33

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DRAIN WORKS

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-

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Surface Drains in Soil - Construction of unlined surface drains of average cross sectional area 0.40sqm in soil to specified lines, grades, levels and dimensions. Excavated material to be used in embankment with a lift upto 3.0m and lead of 50m as per technical specification Clause 307 - By Mannuall Means

691

124842

180.67

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Excavation for Structures - Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth

565.55

408701

722.66

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PCC Grade M 10 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:3:6

241.7

1895334

7841.68

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PCC Grade M 15 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2.5:5

325.43

2638342

8107.25

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PCC Grade M 20 - Providing concrete for plain/reinforced concrete for wearing coat complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4

146.38

1175087

8027.65

... More
RCC Grade M 20 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- upto 5.00m Height

32.25

294807

9141.33

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Supplying, fitting and placing TMT bar reinforcement in substructure - complete as per drawings and technical specifications Clauses 1002, 1005,1010 and 1202

2257.5

188523

83.51

... More
TRAFFIC SIGNS, MARKINGS AND OTHER APPURTENANCES

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-

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Providing and Fixing 'Logo' of PMGSY Project - Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

1

17273

17273.24

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Providing and Fixing typical PMGSY citizens information board as per MoRD specifications and drawings- Two vertical 76.1mm outer diameter MS sheet tube posts of 3.60mm thickness (medium class) duly embedded in cement concrete M-15 grade blocks of 600mm x 600mm x750mm, 600mm below ground level with two horizontal M S Sheet Tubes of 1000mm length to make the frame of board, four horizontals and two verticals with M S Sheet rectamngular Tube 50x25x2mm to make the frame to fix the board as per drawing, two M S Sheet 2.00 mm thick boards of size 900x750mm strengthened by 25mmx5mm MS flat iron including painting with stove enameled paint on both sides as per MoRD specifications. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

1

23504

23504.16

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Providing and Fixing typical PMGSY Maintenance information board as per MoRD specifications and drawings- Two vertical 76.1mm outer diameter MS sheet tube posts of 3.60mm thickness (medium class) duly embedded in cement concrete M-15 grade blocks of 600mm x 600mm x750mm, 600mm below ground level with two horizontal M S Sheet Tubes of 1000mm length to make the frame of board, four horizontals and two verticals with M S Sheet rectamngular Tube 50x25x2mm to make the frame to fix the board as per drawing, two M S Sheet 2.00 mm thick board of size 900x1500mm strengthened by 25mmx5mm MS flat iron including painting with stove enameled paint on both sides as per MoRD specifications. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1

1

23504

23504.16

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Providing and fixing of retro-reflectorised logo board at different locations of road asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm x 600mm size logo and sign board of 1100x300mm

3

18022

6007.38

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Traffic Signs- Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixedover aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm equilateral triangle board

92

357638

3887.37

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Traffic Signs- Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm circular board

16

70267

4391.71

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Traffic Signs- Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 900mm sides octogonal board

4

23746

5936.5

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Traffic Signs- Direction and place identification sign upto 0.90 sqm size board - Retro - reflective Traffic Signs - Providing and erecting direction and place identification retro-reflectorised sign as per IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 2 mm thick with area not exceeding 0.9 sqm supported on 2 inch dia GI Pipe firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450 x 450 x 600 mm, 600 mm below ground level as per approved drawing and Tehnical Specification Clause 1701.

4

30408

7602.15

... More
Traffic Signs- Retro-reflective Single Chevron of 50cm x 60cm size - Providing and fixing of retro-reflectorised Object hazard marker sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701

10

44530

4453.03

... More
Traffic Signs- Retro-reflective Object hazard marker of 300mm x 900mm size - Providing and fixing of retro-reflectorised Object hazard marker sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixed over aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 300mm x 300mm x 450 mm, 450 mm below ground level as per drawings and Technical Specification Clause 1701

44

117731

2675.72

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Kilometre Stone- Reinforced cement concrete M15 grade kilometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - Ordinary Kilometre stone (pre-cast)

5

17108

3421.75

... More
Kilometre Stone- Reinforced cement concrete M15 grade kilometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - 200m stone (pre-cast)

16

14789

924.37

... More
Printing new letters and figures of any shade - printing new letter and figures of any shade with synthetic enamel paint black or any other approved colour to give a even shade as per drawings and technical specifications clause 1701- English and roman

7800

9492

1.22

... More
Boundary Piller- Reinforced cement concrete M15 grade boundary pillers / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1704

106

102581

967.75

... More
Total Construction cost

11067.1

33842689

0.74

... More
Maintenance for 5 years

-

-

-

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Maintenance for first Year after completion

3966

213209

1

... More
Maintenance for second Year after completion

3966

243667

1

... More
Maintenance for third Year after completion

3966

304584

1

... More
Maintenance for fourth Year after completion

3966

913753

1

... More
Maintenance for fifth Year after completion

3966

1370629

1

... More
Total Maintenance cost

3966

3045842

1



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