Military Engineer Services Tender
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Military Engineer Services - MES Tender
Electrical and Electronics
Electrical Works
Eprocure
Opening Date2 Jan 2024
Closing Date23 Jan 2024
Tender Amount₹ 28,58,000
Costs
EMD
₹ 57,160Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2023_MES_626671_3Bid Award Id
ViewTender No
GE(I)/JUT-82 OF 2023-24Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
GEM & Bid Advisory Services
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Documents
Residual workload in hand (format as attached)
BOQ Items
Heavy duty Radiator Cooled
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Engine Mounted water pump
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Thermostat
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Coolant
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Self contained piping
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Fuel system
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High pressure common rail fuel system
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Spin on type fuel filter
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Self contained piping
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Lubrication System
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Lube Oil pump
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spin on type Lube Oil filter
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Self contained piping
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Air Intake system
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Dry type replaceable paper element Air Filter
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Air Intake Manifold with necessary connections
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Turbo charger
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Exhaust system
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Exhaust Manifold
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Flexible piping
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Silencer Hospital Grade
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Governing System Governing class (As per ISO 8528 Part -V) G3
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Power Command (PC) Microprocessor based Controller system
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Starting System
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12V DC starter
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Battery Charging Alternator
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Inbuilt regulator
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Other System
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Fly wheel with fly wheel housing
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Any other items required for functional requirement as per OEM
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ALTERNATOR: Alternator 125 KVA (100 KW) at 0.8 Power factor self regulated three phase 4 wire system with neutral, 415 volts, 50 Hz, 1500 RPM conforming to BS 2613 or BS 5000/IS-4722 complete with automatic voltage regulator to give rated output at NTP conditions.
(i) The alternator shall be self excited, self regulated, self ventilated in brushless design, provided with suitable automatic voltage regulator and shall conform to BS 2613 or BS 5000. Alternator foot mounted fitted with ball or roller bearing including making cable connections. The alternator shall be suitable for tropical climatic condition of Jutogh, Shimla. The excitation system consists of an electronic automatic regulator having very fast response to load changes. The silent features of alternator are:-
(i) (+) or (-) 1% voltage regulation under static conditions.
(ii) Class H insulation.
(iii) Permanently lubricating bearing.
(iv) 10% over load allowed for one hour for every 12 hour.
(v) Copper winding with Star connection (all six leads shall be brought out of stator frame) Make of Alternator: Bharat Bijli/ Crompton Greaves/ Siemens/ Kirloskar electric/ Stamford/ Volvo/ Leroy Somer.
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Control Panel with AMF Panel :- Control Panel shall be made of CRCA sheet of suitable gauge and powder coated for weather proof and long lasting finish. The control panel shall consist of the following features:-
(i) Microprocessor based control panel for generator set monitoring, metering and control system with LCD display designed to meet the demands of engine driven DG sets having Digital AVR, electronic governing with temp compensation, start/stop, Engine Metering Oil pressure, coolant temp, battery voltage, engine speed and AC alternator metering L-L Voltage, L-N voltage, current, Volt-Ampere, frequency. Engine protection:- low lube oil pressure, High/Low coolant temp, over speed, battery over/under/waek volts fail to crank/start, sensor failure.AC alternator Protector:- over/under voltage, over/under frequency, over current, short circuit and loss of AC sensing and also having Data logging history of engine etc with protection against phase sequence, phase missing & earth fault tripping complete.
(ii) Aluminium Bus Bar of Suitable rating with incoming/ outgoing terminals.
(iii) Indication Lamps for load ON and set Running.
(iv) MCCBs of suitable rating with overload and short circuit protections.
(v) Contactor of suitable rating with control wiring including all metering accessories complete.
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ACOUSTIC ENCLOSURE: Floor mounted Acoustic enclosure (canopy) suitable for 125 KVA DG set as per CPCB IV+ norms of the same make as that of DG set to be provided with following provisions/ specifications:- (i) The acoustic enclosure is made from CRCA sheet of suitable gauge and specially designed to meet stringent CPCB norms of 75dBA @ 1Mtr at 75% load under free field condition.
(ii) The sheet metal components are Hot dip not less than seven tank pretreatment process.
(iii) It is pure polyster based powder coated (inside as well as outside). All nuts / bolts / hardware are zinc coated.
(iv) Battery is accommodated in a tray inside the enclosure.
(v) The doors are fitted with gasket with high quality EPON gasket to avoid leakage of sound.
(vi) Sound proofing of enclosure is done with high density fire retardant PU foam conforming to IS 8183.
(vii) Hospital Grade silencer shall be provided within enclosure to control exhaust noise.
(viii) Adequate ventilation shall be provided to meet requirement for combustion and heat removal. If required a blower shall be used to meet total air requirement and air changes. (ix) Temperature of enclosure does not exceed beyond 50 degree C of ambient temperature.
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(x) Enclosure shall be provided with 'High enclosure temperature safety device'.
(xi) There shall be provision of emergency shut down from outside the enclosure.
(xii) There is arrangement of proper illumination inside the canopy.
(xiii) Enclosure is provided Air inlet louvers, drains for lube oil/ fuel, fuel filling arrangement etc.
(xiv) Two point for lifting for easy handling,
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Maintenance free Dry type battery of appropriate AH value as per OEM recommendations -12 volt DC along with battery lead copper, connector with in built trolley for battery.
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Daily services fuel tank in built cap 230 ltrs suitable for full load running of DG set for min 8 hours enclosed within the canopy all as per CPCB IV+ norms with level indicator inlet, outlet, drain plug, air vent and locking arrangement etc including fuel pipe connections etc complete.
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Standard safety device and self starter having 12 volts DC
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Heavy duty base frame of sturdy design made of MS stud with necessary reinforcement and lifting arrangements.
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Sets of AVM pads between the engine alternator feet and the base frame as per OEM.
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Exhaust system shall be provided with thermal insulation by using fire retardant / non igniting foam conforming to ISO 3046/ BS-5514 to prevent excess heat radiation on the engine and safety of operator including flexible coupling with guards.
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Tools:- Following set of tools shall be provided along with DG Set and the cost of the same shall deemed to be included in the unit rate quoted for DG set:-
(i) Set of DE spanner – 6 – 32 mm - 1 set
(ii) Insulated cutting plier 250mm - 1 No
(iii) Ring spanner 300mm - 1 No
(iv) Screw driver set - 1 No
(v) Ring spanner set (Ratchet type) – 6mm to 32mm - 1 Set of 10.
(vii) Allen key set - 1 Set (1.5mm to 10mm)
(viii) Cell tester - 1 No
(ix) Hydrometer - 1 No
(x) Tool box-01 No
(xi) Rotary type fuel pump-01 No
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Note:- (i) The engine of DG set shall be suitably designed to suit the climatic condition of Mil Stn Jutogh so as to give desired output including 10% over load.
(ii) The quoted rate for DG set is inclusive of PCC foundation. The foundation for DG set shall be made of PCC as per OEM recommendations. The size of platform shall be as per manufacturers recommendations complete all as specified and directed.
(iii) The DHPP (fuel) required for testing of DG set shall be arranged by the contractor and the cost of the same shall deemed to be included in the unit rate quoted for DG set. (iv) Phase-I test shall be carried out by Engineer-in-Charge for no load for 1 hour and Phase-II test shall be carried out in presence of IEM/EI for a period not less than 12 hours continuously out of which at least half an hour each on No load and 25% load, two hours on 50% load and four on 75% load, four hours on rated full load and one hour on 10% in excess of rated full load
(v) DG Set shall be composite type with Control panel, Prime mover, alternator and allied accessories in one enclosure.
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Excavation in trenches not exc 1.50 meter wide not exc 1.50 meter deep in soft/ loose soil for laying of pipe line foundation and getting out complete all as specified and directed.
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Returning filling in, including spreading leveling, watering and well ramming in layers not exc 25 cm, complete all as specified and directed.
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Removal of excavated soil surplus to the requirement to a distance n.exc 50 mtr and depositing where directed at a level n.exc 1.5 mtr above the starting point, complete all as specified and directed.
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Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 120 sq mm 3½ core, complete all as specified and directed.
60
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Supply, fixing or laying HDPE (DWC) tubing 75 mm dia of pressure rating 6Kgf/Cm2 fixing on poles, walls under floors, laying on surface etc as reqd at site complete all as specified and directed. Note: All items and accessories, bend, joints, nut bolts, clamps for wall fixing as per site requirement etc are incl in quoted rates.
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M&L for earthing complete with galvanized steel plate earth electrode 60cmx60cmx6mm thick surrounded by char coal and salt buried directly in ground vertically in pit of depth not less then 2.25 mtr below ground level with top edge of the earth plate at depth of not less then 1.5 mtr below ground level surrounded from all sides by char coal dust and common salt in alternate layers of 15 cm depth and earth plate electrode connected to galvanized iron strip 32×6mm at two points by means of GI nuts bolts, check nuts and washers and connected to earthling test point drawn through GI pipe for protection of earth lead wire incl PCC earth pit 1:3:6, type C-2 with CI frame and RCC cover all as shown in electrical Plate No 3 on SSR Part-I including testing complete all as specified and directed.
Note: (i) Rate of Earth work, Earthing electrode, all connections, nut-bolts, washers, earth lead protection pipe of dia 20 mm, water pipe of dia 20 mm complete labour, testing, Earth lead upto 7.5 mtr, char coal dust, common salt, porcelain insulator, PCC earth Pit, CI frame ,RCC cover, funnel with wire mesh are incl in quoted rate.
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S&F TMT Mild steel bars 10mm dia and over, cut to length, bent to shape required, including cranking, bending spirally for hooping for columns, hooking ends and binding with and including mild steel wire (annealed) not less than 0.9mm dia or securing with clips complete all as specified and directed.
400
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M&L for PCC 1:4:8, type D-2, using 40 mm graded crushed stone aggregate as in filling surface or as leveling course or in foundation or under tiles or in any required work and make surface clear complete all as specified and directed.
1.5
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All as per Srl item No 9.00 above but for PCC 1:2:4, type B-2, complete all as specified and directed.
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M&L for Sand filling under floors or in foundations including watering and consolidation, complete all as specified and directed.
0.35
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Supply, installation, testing and commissioning outdoor type cubical LT Main panel board at Sanjauli of size not less than 1.0mx1.0mx0.5m with outer shell made out of 3.15 mm thick MS sheet and MS angle section 50x50x6mm on PCC 1:2:4, type B-2 platform 60cm above the ground level and 45cm below the ground level, factory fabricated with front openable, lockable, having pad lock arrangement, with pad lock, louvers and air vent, gasket ‘u’ type for natural flow of air, completed dust & vermin proof suitable for 3 phase 4 wire 415 volt 50 Hz factor fabricated (Factory approved from CPRI) having modern fabrication followed by powder coated painting having thickness not less than 100 microns TPN aluminum bus bar 300Amps insulated with colour coded heat shrinkable and shall be mounted on suitable size ‘F’ class insulators, marking connection with aluminum strip conductor of and general construction to IS-8623 of 1993 comprising of the following:-
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INCOMING:-
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MCCB 200Amp, 4 pole, 50 Hz, 415 Volts, 35KA, Adj Thermal Fixed Magnetic release - 01 No
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On load Changeover of rating 200A
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OUTGOING:-
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MCCB 160Amp, 4 pole, 50 Hz, 415 Volts, 25KA, Adj Thermal Fixed Magnetic release - 02 Nos
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Indicator lamps RYB with control fuses - 01 set (set of three)
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Digital Ammeter (0-300) Amps digital type flush mounting type 4"X4" square dial with CTs of ratio 300/5 and selector switch - 01 No.
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Digital Voltmeter of range (0-500) volt digital type flush mounting type 4"X4" square dial with selector switch - 01 No.
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S&F centrifugal pump set of horizontal multistage type having discharge capacity minimum 500 LPM and minimum 420M head, 2900 rpm having suction and delivery end of 65x50mm dia with minimum prime mover motor capacity of 125HP TEFC, IP 55, IE 2, Non Flameproof, 415 V, 50 Hz, 3 phase with base frame including alignment and nut-bolts, washers testing commissioning complete all as specified and directed. Make: Kirlosker/ Grundfos/ KSB/ Crompton/ ITT
Note: Old centrifugal pump dismantled at site shall be deposited in MES store by contractor.
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Supply, installation & testing fully automatic star-delta starter for centrifugal pump set of capacity 125 HP , 415 V , 50 Hz 3 Phase complete all as specified and directed. Make: L&T/ Havells/ BCH.
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Supply and install hi-wall split units indoor/outdoor complete with cordless remote control unit and with in built Heating and Cooling arrangement and Digital Inverter twin rotary of capacity 1.5TR complete all as specified and directed.
Make: Blue star/ LG/ LLYOD/ Panasonic/ Hitachi
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S&F voltage stabilizer for automatic operation, single phase naturally air cooled indoor type & designed for input variation between 170 V to 250 V with output voltage stabilized at 230 V with accuracy of ±2.5% and of capacity 3 KVA complete all as specified and directed.
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M&L for single pole and neutral enclosure with a two pin and earth plug and socket complete with one single pole MCB 20A complete all as specified and directed.
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S&F PVC insulated flexible FRLS-H PVC unarmoured cable three core with copper conductor 4.0 Sqmm size 1100 volt grade including pvc conduit not less than 25mm dia complete connection, complete all as specified and directed.
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